A welding device for loading and unloading road and bridge steel formwork

Abstract

The utility model discloses a kind of road bridge steel formworks loading and unloading welding devices, including welding machine base, welding head is movably arranged on welding machine base, further include scrap box, support net board, transparent protective cover, protection assembly, processing box, adsorption assembly, activated carbon net board and molecular sieve, scrap box is detachably connected on welding machine base, and scrap box is located at the downside of welding head, support net board is detachably connected at the top of scrap box, can be stably placed to the road bridge steel formwork to be welded, transparent protective cover is set to two, two transparent protective covers are movably arranged on the two sides of welding head, protection assembly is arranged between two transparent protective covers, two transparent protective covers are fixedly connected with sealing strip on the side of mutual approach, two sealing strips can be mutually contacted when two transparent protective covers mutually approach. The road bridge steel formwork loading and unloading welding device is convenient for reducing the influence of harmful gas generated during welding on the body of worker and working environment.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, specifically to a welding device for loading and unloading steel formwork for road and bridge construction. Background Technology

[0002] Road and bridge steel formwork is a steel formwork used for concrete pouring and forming in road and bridge engineering. It is made of high-strength steel, can withstand large loads, is not easily deformed, has a long service life, and can adapt to various complex road and bridge construction environments. The welding operations during the loading and unloading of road and bridge steel formwork mainly involve the welding of formwork lifting rings, lifting points, and reinforcement components, as well as the welding of formwork repair caused by collisions and wear during loading and unloading. The welding quality directly affects the loading and unloading safety and the service life of road and bridge steel formwork.

[0003] In the existing technology, AC arc welding machines or DC arc welding machines are usually selected for welding of steel formwork for road and bridge loading and unloading. However, welding will produce certain harmful gases such as manganese vapor and hydrogen fluoride. Although workers can reduce the inhalation of harmful gases by wearing masks, the dust protection effect of masks is limited. The harmful gases produced during welding will still have a certain impact on the health of workers and the working environment, resulting in poor environmental protection when welding. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a welding device for loading and unloading steel formwork for road and bridge construction, thereby solving the problem mentioned in the background art that harmful gases generated during welding can have a certain impact on the health of workers and the working environment.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a welding device for loading and unloading steel formwork for road and bridge construction, including a welding machine base, on which a welding head is movably mounted, and also including a debris box, a support mesh plate, a transparent protective cover, a protective component, a processing box, an adsorption component, an activated carbon mesh plate, and a molecular sieve;

[0008] The chip box is detachably connected to the welding machine base, and the chip box is located on the lower side of the welding head;

[0009] The support mesh plate is detachably connected to the top of the debris box;

[0010] The transparent protective cover is provided in two parts, and the two transparent protective covers are moved towards each other on both sides of the welding head;

[0011] The protective component is disposed between the two transparent protective shields;

[0012] The processing box is detachably connected to each of the transparent protective covers, and the processing box is provided with an exhaust port;

[0013] The adsorption assembly is installed inside each of the processing boxes;

[0014] The activated carbon mesh plate is detachably mounted on one side of each adsorption component;

[0015] The molecular sieve is detachably installed on one side of each of the activated carbon mesh plates.

[0016] Furthermore, the protective component includes:

[0017] A connecting frame, which is detachably connected to one side of the welding machine base;

[0018] A double-headed electric cylinder, wherein the double-headed electric cylinder is mounted on the connecting frame;

[0019] The protective frame is provided in two parts, and the two protective frames are respectively connected between the double-headed electric cylinder and the two transparent protective covers;

[0020] A drive block is fixedly connected to one side of each of the protective frames, and the connecting frame has a drive groove for the drive block to slide.

[0021] Furthermore, the adsorption component includes:

[0022] Mounting base, the mounting base being located on the inner bottom wall of the processing box;

[0023] A suction fan is mounted on the top of the mounting base, and the output end of the suction fan is connected through the adjacent transparent protective cover.

[0024] Furthermore, the welding machine base has a cavity for placing the chip box, and multiple support rods are fixedly connected to the inner bottom wall of the chip box. The bottom end of the support mesh plate has multiple support grooves that match the support rods, and multiple support frames are arranged in a rectangular array on the support mesh plate. Two handles are fixedly connected between the multiple support frames.

[0025] Furthermore, multiple fixing rods are fixedly connected to the inner side wall of the processing box, and multiple fixing ports matching the fixing rods are opened on the activated carbon mesh plate and the molecular sieve.

[0026] Furthermore, a sealing strip is fixedly connected to the side of the two transparent protective covers that are close to each other.

[0027] Furthermore, two connecting blocks are symmetrically connected to the connecting frame, and both connecting blocks are threadedly connected to the welding machine base with connecting screws.

[0028] (III) Beneficial Effects

[0029] Compared with the prior art, this utility model provides a welding device for loading and unloading steel formwork for road and bridge construction, which has the following advantages:

[0030] 1. In this utility model, the supporting mesh plate facilitates the placement of the road and bridge steel formwork to be welded. At the same time, the welding machine base and welding head cooperate to weld the road and bridge steel formwork. The debris box facilitates the collection of debris generated during welding, so as to reduce the impact of debris on subsequent road and bridge steel formwork welding work, thereby improving the welding effect of road and bridge steel formwork.

[0031] 2. In this utility model, the protective components facilitate the movement of the two transparent protective covers towards each other, so that the two transparent protective covers can protect the welding process of the road and bridge steel formwork, reduce the impact of welding debris splashing on workers and the working environment, and at the same time reduce the diffusion of harmful gases generated during welding into the air, thereby reducing the impact of harmful gases generated during welding on the working environment and the health of workers.

[0032] 3. In this utility model, the combination of adsorption components, activated carbon mesh and molecular sieve facilitates the adsorption and filtration of harmful gases generated during the welding of road and bridge steel formwork, thereby reducing the diffusion of harmful substances and further reducing the impact of harmful gases generated during welding on the health of workers and the working environment. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of the overall structure of this application;

[0034] Figure 2 This is a schematic diagram of the structure of the two transparent protective covers in the protected state of this application;

[0035] Figure 3 This is a cross-sectional structural diagram showing the assembly of the processing box, fixing rod, and mounting plate in this application;

[0036] Figure 4 This is a cross-sectional structural diagram showing the cooperation between the connecting frame, the drive block, and the connecting block in this application;

[0037] Figure 5 This is an exploded structural diagram showing the assembly of the debris box, support rod, and handlebars in this application.

[0038] In the diagram: 1. Welding base; 2. Welding head; 3. Slag box; 4. Support mesh plate; 5. Transparent protective cover; 6. Processing box; 7. Activated carbon mesh plate; 8. Molecular sieve; 9. Connecting frame; 10. Double-headed electric cylinder; 11. Protective frame; 12. Drive block; 13. Mounting base; 14. Suction fan; 15. Support rod; 16. Support frame; 17. Handle; 18. Fixing rod; 19. Sealing strip; 20. Connecting block; 21. Connecting screw; 22. Mounting plate; 23. Mounting screw. Detailed Implementation

[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0040] Please see Figures 1 to 5A welding device for loading and unloading steel formwork for road and bridge construction includes a welding base 1, a welding head 2 movably mounted on the welding base 1, a debris box 3, a support mesh plate 4, a transparent protective cover 5, protective components, a processing box 6, an adsorption component, an activated carbon mesh plate 7, and a molecular sieve 8. The debris box 3 is detachably connected to the welding base 1 and is located below the welding head 2. The support mesh plate 4 is detachably connected to the top of the debris box 3, which can stably place the steel formwork to be welded. Two transparent protective covers 5 are provided, which are movably mounted facing each other on the welding head 2. On both sides of the connector 2, protective components are positioned between two transparent protective covers 5. Sealing strips 19 are fixedly connected to the sides of the two transparent protective covers 5 that are close to each other. When the two transparent protective covers 5 are close together, the two sealing strips 19 can contact each other to ensure a sealed contact. This allows the two transparent protective covers 5 to provide sealing protection during the welding process of the road and bridge steel formwork. The processing box 6 is detachably connected to each transparent protective cover 5. Multiple mounting plates 22 are fixedly connected to the processing box 6, and each mounting plate 22 is threadedly connected to the transparent protective cover 5. The mounting screws 23 are connected between the mounting plate 22 and the transparent protective cover 5. Tightening the screws 23 allows for the installation and removal of the treatment box 6 on the transparent protective cover 5, thereby enabling the removal and replacement of the activated carbon mesh plate 7 and the molecular sieve 8. The treatment box 6 has an exhaust port for the release of filtered welding gases. Adsorption components are installed in each treatment box 6. The activated carbon mesh plate 7 is detachably mounted on one side of each adsorption component, and the molecular sieve 8 is detachably mounted on one side of each activated carbon mesh plate 7. The activated carbon mesh plate 7 is used in conjunction with a catalyst such as TiO2. It can adsorb and catalytically decompose VOCs and CO. The polar surface of molecular sieve 8 has a strong adsorption capacity for polar gases (such as HF and H2O). The pore size sieving effect can separate molecules of different sizes (such as 4A molecular sieve 8 with a pore size of 0.4nm, which can adsorb HF molecules with a diameter of 0.25nm). (When handling molecular sieve 8, acid and alkali resistant gloves should be worn to prevent skin contact). Thus, the gases generated when the steel template of the road and bridge are welded can be filtered and adsorbed through activated carbon mesh plate 7 and molecular sieve 8, reducing the impact of harmful substances in welding gases on the working environment and the health of workers.

[0041] refer to Figure 2 as well as Figure 4The protective assembly includes a connecting frame 9, a protective frame 11, and a drive block 12. The connecting frame 9 is detachably connected to one side of the welding base 1. Two connecting blocks 20 are symmetrically connected to the connecting frame 9. Both connecting blocks 20 are threadedly connected to the welding base 1 with connecting screws 21. By turning the connecting screws 21 between the welding base 1 and the connecting blocks 20, the connecting frame 9 can be installed and removed on the welding base 1. This allows for the installation and removal of the double-headed electric cylinder 10, the protective frame 11, and the transparent protective cover 5. The double-headed electric cylinder 10 is installed on the connecting frame 9. There are two protective frames 11, which are respectively connected between the double-headed electric cylinder 10 and the two transparent protective covers 5. The drive block 12 is fixedly connected to one side of each protective frame 11. The connecting frame 9 has a drive groove for the drive block 12 to slide, which allows the protective frame 11 to move stably on one side of the connecting frame 9.

[0042] When the double-headed electric cylinder 10 is started, it pushes the two protective frames 11 towards each other, which in turn causes the two protective frames 11 to move the two transparent protective covers 5 towards each other. The position of the two transparent protective covers 5 can be adjusted to adjust the protection range between them. This allows the two transparent protective covers 5 to protect the welding process of the road and bridge steel formwork, while the workers can observe the welding process through the transparent protective covers 5.

[0043] refer to Figure 3 The adsorption assembly includes a mounting base 13 and a suction fan 14. The mounting base 13 is located on the inner bottom wall of the processing box 6, and the suction fan 14 is mounted on the top of the mounting base 13. The output end of the suction fan 14 is connected through to the adjacent transparent protective cover 5.

[0044] After the two suction fans 14 are started, the welding gas inside the two transparent protective covers 5 can be adsorbed in all directions, so that the welding gas can be evenly introduced into the two treatment boxes 6. This allows the two activated carbon mesh plates 7 and the two molecular sieves 8 to evenly filter and adsorb the welding gas, reducing the impact of harmful substances in the welding gas on the working environment and the health of the workers.

[0045] refer to Figure 1 as well as Figure 5 The welding machine base 1 has a cavity for placing the chip box 3, which facilitates the installation and disassembly of the chip box 3 on the welding machine base 1. Multiple support rods 15 are fixedly connected to the inner bottom wall of the chip box 3. Multiple support grooves matching the support rods 15 are opened at the bottom end of the support mesh plate 4. Multiple support frames 16 are arranged in a rectangular array on the support mesh plate 4. Two handles 17 are fixedly connected between the multiple support frames 16.

[0046] When the support mesh plate 4 is placed in the debris box 3, multiple support rods 15 will enter multiple support slots respectively, which can stably support the support mesh plate 4 in the debris box 3, so as to provide stable support for the road and bridge steel formwork to be welded, thereby improving the stability of the road and bridge steel formwork welding. At the same time, the workers can move the support frame 16 by using the handle 17, and can move the support mesh plate 4 in the debris box 3, so that the support mesh plate 4 can be disassembled and cleaned, and the welding debris in the debris box 3 can be cleaned.

[0047] refer to Figure 3 Multiple fixing rods 18 are fixedly connected to the inner side wall of the processing box 6, and multiple fixing ports matching the fixing rods 18 are opened on the activated carbon mesh plate 7 and the molecular sieve 8.

[0048] By inserting multiple fixing ports on the activated carbon mesh plate 7 and molecular sieve 8 into multiple fixing rods 18, the activated carbon mesh plate 7 and molecular sieve 8 can be quickly installed in the processing box 6, and at the same time, the activated carbon mesh plate 7 and molecular sieve 8 can be quickly disassembled, replaced and cleaned.

[0049] In summary, after the steel template to be welded is placed on the support mesh plate 4, the double-headed electric cylinder 10 is started, bringing the two transparent protective covers 5 close together and the two sealing strips 19 into contact. Then, the welding head 2 welds the steel template. At the same time, the two suction fans 14 are started, so that the gas generated during welding is adsorbed into the two treatment boxes 6. The harmful substances in the welding gas are adsorbed and filtered by the two activated carbon mesh plates 7 and the two molecular sieves 8. The filtered welding gas is discharged through the exhaust port, thereby reducing the impact of harmful substances in the welding gas on the working environment and the health of workers.

[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A welding device for loading and unloading steel formwork for road and bridge construction, comprising a welding base (1), wherein a welding head (2) is movably mounted on the welding base (1), characterized in that, Also includes: A chip box (3) is detachably connected to the welding base (1) and the chip box (3) is located on the lower side of the welding head (2); A support mesh plate (4) is detachably connected to the top of the debris box (3); Two transparent protective covers (5) are provided, and the two transparent protective covers (5) are moved towards each other on both sides of the welding head (2); A protective component is disposed between the two transparent protective covers (5); The processing box (6) is detachably connected to each of the transparent protective covers (5), and the processing box (6) is provided with an exhaust port; Adsorption components are installed in each of the processing boxes (6); Activated carbon mesh plate (7), wherein the activated carbon mesh plate (7) is detachably disposed on one side of each adsorption component; Molecular sieve (8), which is detachably installed on one side of each of the activated carbon mesh plates (7).

2. The welding device for loading and unloading steel formwork for road and bridge construction according to claim 1, characterized in that, The protective components include: A connecting frame (9) is detachably connected to one side of the welding machine base (1); A double-headed electric cylinder (10) is mounted on the connecting frame (9); The protective frame (11) is provided in two, and the two protective frames (11) are respectively connected between the double-headed electric cylinder (10) and the two transparent protective covers (5); A drive block (12) is fixedly connected to one side of each of the protective frames (11), and a drive groove for the drive block (12) to slide is provided on the connecting frame (9).

3. The welding device for loading and unloading steel formwork for road and bridge construction according to claim 2, characterized in that, The adsorption component includes: Mounting base (13), the mounting base (13) is located on the inner bottom wall of the processing box (6); A suction fan (14) is mounted on the top of the mounting base (13), and the output end of the suction fan (14) is connected through the adjacent transparent protective cover (5).

4. The welding device for loading and unloading steel formwork for road and bridge construction according to claim 3, characterized in that, The welding machine base (1) has a cavity for placing the chip box (3), and multiple support rods (15) are fixedly connected to the inner bottom wall of the chip box (3). The bottom end of the support mesh plate (4) has multiple support grooves that match the support rods (15), and multiple support frames (16) are arranged in a rectangular array on the support mesh plate (4). Two handles (17) are fixedly connected between the multiple support frames (16).

5. A welding device for loading and unloading steel formwork for road and bridge construction according to claim 4, characterized in that, Multiple fixing rods (18) are fixedly connected to the inner side wall of the processing box (6), and multiple fixing ports matching the fixing rods (18) are opened on the activated carbon mesh plate (7) and the molecular sieve (8).

6. A welding device for loading and unloading steel formwork for road and bridge construction according to claim 5, characterized in that, A sealing strip (19) is fixedly connected to one side of the two transparent protective covers (5) that are close to each other.

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