Textile garment rapid pressing equipment

Abstract

The utility model discloses a kind of textile and garment quick ironing and pressing equipment, including machine table, ironing and pressing mechanism and cushion block. Ironing and pressing mechanism is composed of fixed bracket, cylinder, connecting plate, hot-pressing plate fixed plate etc., and hot-pressing plate lower end is embedded into graphene heating plate, and this heating plate is divided into four groups independent temperature control area. Connecting plate and hot-pressing plate fixed plate are movably connected by shaft pin, and spring buffer is equipped. Equipment also includes protective cover and PID control mechanism. When working, PID control mechanism accurately adjusts graphene heating plate each area temperature, cylinder drives hot-pressing plate to press down, and spring ensures that hot-pressing plate is attached to garment, and realizes differentiating heating ironing and pressing. The equipment is designed by efficient heating, accurate temperature control and pressure buffering, solves the problem of slow heat conduction, uneven temperature control of traditional equipment, improves ironing and pressing efficiency and quality, protects the safety of operators at the same time, and is suitable for textile and garment processing of various fabrics.

Description

Technical Field

[0001] This utility model relates to the field of textile technology, specifically to a rapid heat pressing device for textiles and garments. Background Technology

[0002] In the textile and apparel manufacturing industry, heat pressing equipment is crucial for garment shaping, wrinkle removal, and appearance optimization. Traditional textile and apparel heat pressing equipment often uses resistance heating elements as the heat source. These heating elements suffer from low heat conduction efficiency and slow heating speed, resulting in longer heat pressing times per cycle and severely impacting production efficiency. Furthermore, resistance heating elements are typically thick, increasing the overall size and weight of the heating device, occupying more equipment space, and increasing the difficulty of installation and maintenance.

[0003] Furthermore, with the diversification of modern clothing design, a single garment often employs a combination of various fabrics (such as cotton and polyester, or natural and synthetic fibers). However, existing ironing equipment typically uses single-zone temperature control heating plates, which cannot differentiate the optimal ironing temperature for different fabrics. For example, when ironing a shirt collar (cotton) and cuffs (polyester) at a uniform temperature, problems can easily arise, such as localized scorching and deformation due to excessive heat, or poor shaping due to insufficient temperature. This leads to fabric waste and unstable product quality, making it difficult to meet the demands of high-quality garment production.

[0004] Therefore, there is an urgent need to develop a rapid heat pressing device for textiles and garments that can improve heating efficiency and achieve precise zoned temperature control in order to solve the above-mentioned problems in the existing technology. Summary of the Invention

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, the present invention aims to provide a rapid heat pressing device for textiles and garments. This device utilizes a graphene heating plate instead of traditional resistance heating elements, resulting in higher heat conduction efficiency, significantly increased heating speed, reduced equipment weight, and space savings. Furthermore, the graphene heating plate is divided into four evenly distributed independent temperature control zones. A PID control mechanism allows for setting the temperature of different zones, enabling differentiated temperature control at the seams of different fabrics on the same garment. This prevents fabric scorching or insufficient shaping, thereby improving heat pressing quality and production efficiency.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a rapid ironing and pressing device for textiles and garments, including a machine base, an ironing and pressing mechanism fixed at the upper end of the machine base, and a pad block provided at the lower end of the ironing and pressing mechanism;

[0009] Preferably, the hot pressing mechanism includes a fixed frame, a cylinder is fixed to the upper end of the fixed frame, a connecting plate is fixed to the output end of the cylinder, a hot press plate fixing plate is provided at the lower end of the connecting plate, multiple sets of springs are provided between the connecting plate and the hot press plate fixing plate, a heat insulation plate is fixed to the lower end of the hot press plate fixing plate, a hot press plate is fixed to the lower end of the heat insulation plate, and a graphene heating plate is embedded at the lower end of the hot press plate.

[0010] Preferably, the connecting plate and the hot press plate fixing plate are connected vertically by a pivot pin.

[0011] Preferably, the graphene heating plate includes four sets of independent temperature control zones that are evenly distributed.

[0012] Preferably, a protective cover is provided on the outer contour of the hot pressing mechanism.

[0013] Preferably, the front end of the machine is equipped with a PID control mechanism.

[0014] Three beneficial effects

[0015] This invention achieves significant benefits through structural optimization and technological innovation. The use of a graphene heating plate, with its highly efficient heat conduction, significantly increases the heating rate, drastically shortens the single-cycle pressing time, and effectively improves production efficiency. Simultaneously, four independent temperature control zones, combined with a PID control mechanism, can precisely adjust the temperature of different zones. Differential temperatures can be set according to the characteristics of the fabric being stitched, preventing fabric scorching, deformation, or insufficient shaping, reducing fabric waste, and ensuring stable product quality. Furthermore, the spring and pin design, protective cover, and PID control mechanism in the pressing mechanism further enhance the safety and ease of operation of the equipment, meeting the demands of high-quality garment production. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the entire present invention.

[0017] Figure 2 This is a schematic diagram of the hot pressing mechanism in this utility model.

[0018] Figure 3 This is a cross-sectional view of the driving part of the hot pressing mechanism in this utility model.

[0019] Figure 4 This is a schematic diagram of the hot press plate and the graphene heating plate in this utility model.

[0020] In the diagram: 1-Machine base, 2-Hot pressing mechanism, 3-Pad block, 4-Protective cover, 5-PID control mechanism, 21-Fixed frame, 22-Cylinder, 23-Connecting plate, 24-Hot pressing plate fixing plate, 25-Spring, 26-Heat insulation plate, 27-Hot pressing plate, 28-Graphene heating plate. Detailed Implementation

[0021] The following will refer to the appendix in the example of this utility model. Figures 1-4 The technical solutions in the embodiments of this utility model are clearly and completely described. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] like Figure 1-4 As shown, this utility model provides a rapid ironing device for textiles and garments, including a machine base 1. An ironing mechanism 2 is fixed to the upper end of the machine base 1, and a pad 3 is provided at the lower end of the ironing mechanism 2. A protective cover 4 is provided on the outer contour of the ironing mechanism 2. A PID control mechanism 5 is provided at the front end of the machine base 1.

[0023] Among them, the machine base 1 serves as the basic support structure of the equipment, providing a stable installation platform for core components such as the hot pressing mechanism 2, ensuring the overall stability of the equipment during operation, and preventing the hot pressing effect from being affected by shaking. At the same time, it bears the pressure and weight of the equipment during operation, ensuring the safe and reliable operation of the equipment.

[0024] The pressing mechanism 2 is the core component of the equipment, responsible for pressing textiles and garments. A pad 3 is located at the lower end of the pressing mechanism 2, providing support and cushioning. During the pressing process, the pad 3 bears the pressure applied by the hot platen 27, protecting the surface of the machine base 1 from damage; simultaneously, its elastic deformation buffers the pressure during the pressing process, resulting in a more uniform pressing effect. A protective cover 4 is installed on the outer contour of the pressing mechanism 2, isolating the high-temperature, high-pressure moving parts of the pressing mechanism 2 from the outside environment, preventing operators from accidentally contacting the high-temperature hot platen 27 or moving parts, effectively ensuring the personal safety of operators, and also preventing foreign objects from entering the pressing mechanism 2 and affecting the normal operation of the equipment. The PID control mechanism 5 is installed at the front end of the machine base 1 and is the core component for temperature control. Working in conjunction with the four independent temperature control zones of the graphene heating plate 28, it monitors and adjusts the temperature of each zone in real time. Based on preset temperature parameters, the heating power is precisely controlled using a PID control algorithm to stabilize the temperature of each zone at the set value (temperature difference ≤ ±1℃), achieving precise zoned temperature control, meeting the heat pressing temperature requirements of different fabrics, and improving heat pressing quality and product stability.

[0025] The hot pressing mechanism 2 includes a fixed frame 21. A cylinder 22 is fixed to the upper end of the fixed frame 21. A connecting plate 23 is fixed to the output end of the cylinder 22. A hot pressing plate fixing plate 24 is provided at the lower end of the connecting plate 23. Multiple sets of springs 25 are arranged between the connecting plate 23 and the hot pressing plate fixing plate 24. A heat insulation plate 26 is fixed to the lower end of the hot pressing plate fixing plate 24. A hot pressing plate 27 is fixed to the lower end of the heat insulation plate 26. A graphene heating plate 28 is embedded in the lower end of the hot pressing plate 27. The connecting plate 23 and the hot pressing plate fixing plate 24 are connected vertically by a pivot pin. The graphene heating plate 28 includes four evenly distributed independent temperature control zones.

[0026] The fixing frame 21 is used to fix and support the cylinder 22, ensuring the cylinder 22's stable position during operation and providing a reliable mounting base so that the power of the cylinder 22 can be effectively transmitted to subsequent components. The cylinder 22, as a power source, drives the connecting plate 23 to move up and down through the extension and retraction of its output end, thereby realizing the pressing and lifting action of the hot press plate 27, providing the required pressure for the ironing process. The stability and controllability of its movement directly affect the ironing effect. The connecting plate 23 connects to the output end of the cylinder 22, transmitting the power of the cylinder 22, allowing the hot press plate 27 to move up and down following the movement of the cylinder 22. Simultaneously, it is connected to the hot press plate fixing plate 24 via a pivot pin, playing a certain buffering and adjustment role during the ironing process, ensuring a good fit between the hot press plate 27 and the garment. The pivot pin enables the vertical movement between the connecting plate 23 and the hot press plate fixing plate 24, allowing the hot press plate 27 to adaptively adjust according to the undulations and pressure changes of the garment surface during the ironing process, ensuring that the hot press plate 27 fits tightly against the garment surface and improving the ironing effect.

[0027] Spring 25 is installed between connecting plate 23 and hot press plate fixing plate 24, serving as a buffer and shock absorber during the hot pressing process. When the hot press plate 27 contacts the garment, spring 25 compresses to prevent damage to the garment due to excessive pressure; simultaneously, when cylinder 22 lifts the hot press plate 27, spring 25 resets, assisting the hot press plate 27 to quickly return to its initial position. Hot press plate fixing plate 24 is used to fix heat insulation plate 26 and hot press plate 27, ensuring their stable position during the hot pressing process. It also works with connecting plate 23 to allow the hot press plate 27 to move up and down under the action of spring 25. Heat insulation plate 26 is installed between hot press plate fixing plate 24 and hot press plate 27, effectively preventing the heat generated by hot press plate 27 from being transferred upwards, preventing heat conduction to connecting plate 23 and other components, avoiding the impact of high temperature on component performance and service life, and ensuring the safety of operators. Hot press plate 27, as the component in direct contact with the textile garment, transfers the heat generated by graphene heating plate 28 to the garment surface, achieving hot pressing and shaping of the garment under pressure. The graphene heating plate 28 is the core heating component of the equipment. Made of graphene material, it features high heat conduction efficiency and rapid heating, quickly transferring heat to the hot press plate 27. Its four evenly distributed independent temperature control zones, combined with the PID control mechanism 5, can precisely adjust the temperature of each zone according to the heat pressing requirements of different fabrics, achieving differentiated heating and avoiding scorching or insufficient shaping of the fabric.

[0028] Working principle:

[0029] After the equipment is started, the operator places the textile garment to be ironed directly above the pad 3 on the machine platform 1. The PID control mechanism 5 at the front end of the machine platform 1 presets the temperature parameters of each temperature control zone of the graphene heating plate 28. Based on the preset values, the PID control mechanism 5 uses a PID algorithm to precisely adjust the heating power of the four independent temperature control zones of the graphene heating plate 28, so that it can quickly heat up and stabilize at the set temperature.

[0030] Subsequently, cylinder 22, acting as the power source, starts, its output end extending downwards, driving connecting plate 23 to move downwards. Connecting plate 23 is movably connected to hot press plate fixing plate 24 via a pivot pin. During the downward movement, spring 25 acts as a buffer, ensuring the hot press plate 27 descends smoothly. When the hot press plate 27 contacts the garment, spring 25 is further compressed, causing the hot press plate 27 to fit tightly against the garment surface. At the same time, cylinder 22 continuously provides stable pressure to ensure the heat pressing effect.

[0031] The graphene heating plate 28 built into the hot press plate 27 rapidly conducts heat to its surface, pressing the garment. Because the four independent temperature control zones of the graphene heating plate 28 can provide differentiated heating according to the characteristics of different fabric areas, it avoids fabric damage or insufficient shaping caused by uneven temperature. The heat insulation plate 26 effectively blocks heat from rising, protecting components such as the connecting plate 23 from high temperatures.

[0032] After the heat pressing is completed, the output end of cylinder 22 retracts, causing the connecting plate 23 to move upward, and spring 25 resets to assist the hot pressing plate 27 in quickly lifting. During this time, the protective cover 4 keeps the heat pressing mechanism 2 isolated from the outside environment, preventing operators from contacting high-temperature or moving parts and ensuring operational safety. Simultaneously, the PID control mechanism 5 continuously monitors the temperature of the graphene heating plate 28, preparing for the next heat pressing. The entire process, through the precise coordination of all components, achieves efficient, accurate, and safe heat pressing operations for textiles and garments.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rapid heat pressing device for textiles and garments, comprising a machine base (1), characterized in that, The upper end of the machine base (1) is fixed with a hot pressing mechanism (2), and a pad (3) is provided at the lower end of the hot pressing mechanism (2); The hot pressing mechanism (2) includes a fixed frame (21), a cylinder (22) is fixed at the upper end of the fixed frame (21), a connecting plate (23) is fixed at the output end of the cylinder (22), a hot pressing plate fixing plate (24) is provided at the lower end of the connecting plate (23), a plurality of springs (25) are provided between the connecting plate (23) and the hot pressing plate fixing plate (24), a heat insulation plate (26) is fixed at the lower end of the hot pressing plate fixing plate (24), a hot pressing plate (27) is fixed at the lower end of the heat insulation plate (26), and a graphene heating plate (28) is embedded at the lower end of the hot pressing plate (27).

2. The rapid ironing equipment for textiles and garments according to claim 1, characterized in that, The connecting plate (23) and the hot press plate fixing plate (24) are connected vertically by a pivot pin.

3. The rapid ironing equipment for textiles and garments according to claim 1, characterized in that, The graphene heating plate (28) includes four sets of independent temperature control zones that are evenly distributed.

4. The rapid ironing equipment for textiles and garments according to claim 1, characterized in that, The outer contour of the hot pressing mechanism (2) is provided with a protective cover (4).

5. The rapid ironing equipment for textiles and garments according to claim 1, characterized in that, The front end of the machine tool (1) is equipped with a PID control mechanism (5).

Images