Belt pulley machining punch with cooling channel

Abstract

This invention provides a pulley processing punch with cooling channels, belonging to the technical field of mechanical manufacturing. It includes a supporting mechanism comprising a column, a ventilation assembly disposed on the outside of the column, a mounting assembly disposed on the top of the column, and a ventilation connection assembly disposed on the outside of the column; and a processing mechanism for stamping. This invention utilizes a three-dimensional heat dissipation network formed by multi-directionally connected vertical and horizontal holes and hollow holes, combined with forced ventilation from an external cooling system, to significantly reduce the punch's operating temperature and prevent material softening or annealing due to high temperatures. Uniformly distributed cross-channels ensure rapid heat dissipation, preventing thermal expansion and micro-cracks caused by localized overheating. The synergistic effect of filter cotton blocks and chip removal holes keeps the heat dissipation channels unobstructed, maintaining stable heat dissipation performance. Together, these elements ensure the dimensional accuracy and cutting edge sharpness of the punch during continuous operation, while reducing pulley burrs and tooth deformation.

Description

Technical Field

[0001] This utility model belongs to the technical field of mechanical manufacturing, specifically relating to a pulley processing punch with a cooling channel. Background Technology

[0002] Pulley punches are key mold components used in mechanical manufacturing for stamping and forming pulleys. They are usually made of high-hardness alloy steel through heat treatment and precision machining. Their design needs to match the parameters such as the tooth profile and groove width of the pulley. The punch applies high pressure to the metal sheet to punch out the wheel groove or tooth structure in one go. It has the characteristics of high efficiency and good consistency, and is widely used in the mass production of pulleys in the fields of automobiles, agricultural machinery, and industrial transmission.

[0003] The current poor heat dissipation of punches leads to a sharp increase in temperature due to frictional heat accumulation during continuous stamping. The punch material softens or anneales at high temperatures, accelerating wear and reducing the sharpness and dimensional accuracy of the cutting edge. Thermal expansion causes abnormal clearance between the punch and the die, resulting in increased burrs or tooth deformation on the pulley. Local overheating may cause micro-cracks or even breakage, shortening the service life of the punch. Utility Model Content

[0004] The purpose of this invention is to provide a pulley processing punch with a cooling channel, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A pulley machining punch with a cooling channel, comprising,

[0007] The load-bearing mechanism includes a column, a ventilation assembly disposed on the outside of the column, a mounting assembly disposed on the top of the column, and a ventilation connection assembly disposed on the outside of the column.

[0008] And, processing mechanisms used for stamping.

[0009] As a preferred embodiment of this utility model, the ventilation assembly includes a pipe body fixedly sleeved on the outside of the column body, and a heat dissipation vertical hole opened on the top of the pipe body.

[0010] As a preferred embodiment of the present invention, the ventilation assembly further includes a heat dissipation horizontal hole formed on the outside of the pipe body, and a hollow hole formed in the center of the inner cavity of the pipe body.

[0011] In a preferred embodiment of this utility model, the horizontal and vertical heat dissipation holes are evenly distributed in a ring array, and the horizontal and vertical heat dissipation holes intersect and communicate with each other.

[0012] As a preferred embodiment of this utility model, the ventilation connection assembly includes a ventilation pipe fixedly installed on the outside of the column, a connecting pipe fixedly installed at the end of the ventilation pipe, a ventilation channel opened in the inner cavity of the ventilation pipe, and a filter cotton block placed in the inner cavity of the ventilation channel.

[0013] As a preferred embodiment of this utility model, the mounting assembly includes a fixing head fixedly mounted on the top of the column, a threaded groove formed on the outside of the fixing head, and a threaded head threaded on the outside of the fixing head.

[0014] As a preferred embodiment of this utility model, the processing mechanism includes a tube head fixedly installed at the bottom of the column, a chip removal hole annularly opened at the top of the tube head, and a punching head fixedly installed at the bottom of the tube head.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: the three-dimensional heat dissipation network formed by the multi-directional interconnected vertical holes, horizontal holes and hollow holes, combined with the forced ventilation of the external cooling system, significantly reduces the working temperature of the punch and avoids material softening or annealing due to high temperature; the evenly distributed cross channels ensure rapid heat dissipation and prevent thermal expansion and micro-cracks caused by local overheating; the synergistic effect of the filter cotton block and chip removal holes keeps the heat dissipation channel unobstructed and maintains stable heat dissipation performance; together they ensure the dimensional accuracy and cutting edge sharpness of the punch in continuous operation, while reducing pulley burrs and tooth deformation. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a cross-sectional view of the overall structure of this utility model;

[0019] Figure 3 This is a partial transverse cross-sectional view of the tube structure of this utility model;

[0020] Figure 4 For the present utility model Figure 2 Enlarged view of the structure at point A in the middle.

[0021] In the picture:

[0022] 100. Load-bearing mechanism; 110. Column; 120. Ventilation assembly; 121. Pipe; 122. Vertical heat dissipation hole; 123. Horizontal heat dissipation hole; 124. Hollow hole; 130. Mounting assembly; 131. Fixing head; 132. Threaded groove; 133. Threaded head; 140. Ventilation connection assembly; 141. Ventilation duct; 142. Connecting pipe; 143. Ventilation channel; 144. Filter cotton block;

[0023] 200. Machining mechanism; 210. Pipe head; 220. Chip removal hole; 230. Punching head. Detailed Implementation

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0027] Example

[0028] Reference Figures 1-4 This is an embodiment of the present invention, which provides a pulley machining punch with a cooling channel, comprising:

[0029] The support structure 100 includes a column 110, a ventilation assembly 120 disposed on the outside of the column 110, a mounting assembly 130 disposed on the top of the column 110, and a ventilation connection assembly 140 disposed on the outside of the column 110.

[0030] And, a processing mechanism 200 for stamping.

[0031] The modular design of the punch is achieved by setting a separate structure for the bearing mechanism 100 and the processing mechanism 200, which facilitates maintenance and replacement. The synergistic effect of the ventilation component 120 and the ventilation connection component 140 effectively improves heat dissipation efficiency and reduces the impact of high temperature on the life and processing accuracy of the punch, making it suitable for high-intensity continuous stamping operations.

[0032] Specifically, the ventilation assembly 120 includes a tube 121 fixedly sleeved on the outside of the column 110, and a heat dissipation vertical hole 122 opened on the top of the tube 121. The ventilation assembly 120 also includes a heat dissipation horizontal hole 123 opened on the outside of the tube 121, and a hollow hole 124 opened in the center of the inner cavity of the tube 121.

[0033] The design of the tube body 121 and the vertical heat dissipation hole 122 forms a vertical cooling airflow channel, which accelerates the heat dissipation from the inside of the punch upwards and avoids local overheating. At the same time, the structure is simple and easy to process and manufacture. The addition of the horizontal heat dissipation hole 123 and the hollow hole 124 further optimizes the airflow path, forms a multi-directional heat dissipation network, and enhances the heat exchange capacity. The hollow hole 124 can also reduce the overall weight of the punch and reduce the load on the equipment.

[0034] Furthermore, the horizontal heat dissipation holes 123 and the vertical heat dissipation holes 122 are evenly distributed in a ring array, and the horizontal heat dissipation holes 123 and the vertical heat dissipation holes 122 intersect each other and are interconnected.

[0035] The horizontal heat dissipation holes 123 and the vertical heat dissipation holes 122 distributed in a ring array are interconnected to ensure uniform heat dissipation and avoid local thermal stress concentration. At the same time, the intersecting channels can guide the compressed air to form turbulence and improve heat dissipation efficiency.

[0036] Preferably, the ventilation connection assembly 140 includes a ventilation pipe 141 fixedly installed on the outside of the column 110, a connecting pipe 142 fixedly installed on the end of the ventilation pipe 141, a ventilation channel 143 opened in the inner cavity of the ventilation pipe 141, and a filter cotton block 144 placed in the inner cavity of the ventilation channel 143.

[0037] The ventilation pipe 141 and the connecting pipe 142 facilitate the connection to an external cooling system to achieve active forced heat dissipation; the filter cotton block 144 in the ventilation channel 143 can intercept metal shavings and impurities, prevent blockage of the heat dissipation channel, and ensure long-term stable operation.

[0038] It should be noted that the mounting assembly 130 includes a fixing head 131 fixedly mounted on the top of the column 110, a threaded groove 132 formed on the outside of the fixing head 131, and a threaded head 133 threadedly mounted on the outside of the fixing head 131.

[0039] The threaded connection design of the fixed head 131 and the threaded head 133 allows the punch to be quickly installed or removed, adapting to different punching equipment; the threaded groove 132 enhances the connection stability and avoids loosening caused by high-frequency vibration.

[0040] Furthermore, the processing mechanism 200 includes a tube head 210 fixedly installed at the bottom of the column 110, a chip removal hole 220 annularly opened at the top of the tube head 210, and a punch head 230 fixedly installed at the bottom of the tube head 210.

[0041] The tube head 210 and the chip discharge hole 220 can discharge metal waste generated by stamping in a timely manner, preventing the accumulation of debris from affecting heat dissipation or damaging the stamping head 230; the stamping head 230 is individually fixed with wear-resistant material, which facilitates targeted replacement and reduces maintenance costs.

[0042] During use, the punch head 230 is driven by the punch press to punch and form the metal sheet. The frictional heat generated during the process is conducted to the ventilation component 120 through the column 110. The external cooling system injects compressed air into the ventilation channel 143 through the connecting pipe 142. The medium forms turbulence through the heat dissipation vertical holes 122 and the cross-connected heat dissipation horizontal holes 123, which quickly removes the heat. The hollow hole 124 helps to reduce weight and enhance airflow circulation. At the same time, the chip removal hole 220 promptly discharges the punching waste chips to avoid blocking the heat dissipation path. The filter cotton block 144 intercepts impurities to ensure that the channel is unobstructed. The threaded fixing method of the mounting component 130 ensures that the punch remains stable under high-frequency vibration. The split design allows for quick replacement of the worn punch head 230, realizing efficient continuous operation.

[0043] In summary, the modular assembly and maintenance are achieved through the split design of the load-bearing mechanism 100 and the processing mechanism 200, which significantly improves the efficiency of disassembly and assembly and the service life. The multi-directional heat dissipation network formed by the ventilation component 120 and the ventilation connection component 140, combined with the forced ventilation of the external cooling system, effectively reduces the working temperature of the punch, avoids material softening or deformation caused by high temperature, and ensures processing accuracy.

[0044] The threaded connection structure of the mounting component 130 enhances equipment compatibility and stability, while the chip removal hole 220 and replaceable punch head 230 design of the machining mechanism 200 further optimize the efficiency of chip removal and component replacement.

[0045] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0046] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0047] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A pulley machining punch with a cooling channel, characterized in that: include, The support structure (100) includes a column (110), a ventilation assembly (120) disposed on the outside of the column (110), a mounting assembly (130) disposed on the top of the column (110), and a ventilation connection assembly (140) disposed on the outside of the column (110). And, a processing mechanism (200) for performing stamping.

2. The pulley machining punch with cooling channel according to claim 1, characterized in that: The ventilation assembly (120) includes a tube (121) fixedly sleeved on the outside of the column (110) and a heat dissipation vertical hole (122) opened on the top of the tube (121).

3. A pulley machining punch with a cooling channel according to claim 2, characterized in that: The ventilation assembly (120) also includes a heat dissipation horizontal hole (123) opened on the outside of the tube body (121) and a hollow hole (124) opened in the center of the inner cavity of the tube body (121).

4. A pulley machining punch with a cooling channel according to claim 3, characterized in that: The horizontal heat dissipation holes (123) and the vertical heat dissipation holes (122) are both evenly distributed in a ring array, and the horizontal heat dissipation holes (123) and the vertical heat dissipation holes (122) intersect each other and are interconnected.

5. A pulley machining punch with a cooling channel according to claim 4, characterized in that: The ventilation connection assembly (140) includes a ventilation pipe (141) fixedly installed on the outside of the column (110), a connecting pipe (142) fixedly installed on the end of the ventilation pipe (141), a ventilation channel (143) opened in the inner cavity of the ventilation pipe (141), and a filter cotton block (144) placed in the inner cavity of the ventilation channel (143).

6. A pulley machining punch with a cooling channel according to claim 5, characterized in that: The mounting assembly (130) includes a fixing head (131) fixedly mounted on the top of the column (110), a threaded groove (132) formed on the outside of the fixing head (131), and a threaded head (133) threadedly mounted on the outside of the fixing head (131).

7. A pulley machining punch with a cooling channel according to claim 6, characterized in that: The processing mechanism (200) includes a tube head (210) fixedly installed at the bottom of the column (110), a chip removal hole (220) annularly opened at the top of the tube head (210), and a punch head (230) fixedly installed at the bottom of the tube head (210).

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