A button hot melt machine

Abstract

This utility model relates to a button hot melt machine, including a frame, an upper mold device, and a lower mold device. The frame also includes a frame control chamber, a machine body, a top plate, and frame cylinders. The machine body is located on top of the frame control chamber, and an L-shaped connecting plate is installed on top of the frame control chamber and inside the machine body. The lower mold device includes a fixed base, a fixed bottom plate, a movable plate, a hot melt head, and a heat insulation plate. The hot melt head integrates a heating element and a temperature sensing wire, and is coaxially aligned with the fixed base to form an integrated hot melt support structure. This button hot melt machine achieves fully automated control of the entire process from product positioning and pressing to hot melt through the coordinated action of the frame cylinder, the forward thrust cylinder, and the hot melt cylinder. The operator only needs to place the product on the fixed base and start the switch with both hands; the equipment will automatically complete the subsequent operations without manual intervention, greatly reducing labor input, significantly improving production efficiency, and meeting the needs of large-scale industrial production.

Description

Technical Field

[0001] This utility model relates to the field of hot melt machine technology, specifically a button hot melt machine. Background Technology

[0002] In modern industrial production, hot melt machines, as specialized equipment for welding thermoplastic parts, are widely used in various industries such as electronics, automobiles, and home appliances due to their efficient and reliable bonding performance. Traditional button hot melt processes mainly rely on manual operation, requiring operators to hold hot melt tools and heat and weld the button components one by one. This manual method is not only labor-intensive but also inefficient, making it difficult to meet the needs of large-scale industrial production.

[0003] During manual hot-melt welding, variations in operator skill levels and habits can easily lead to unstable control of temperature, pressure, and time, resulting in inconsistent welding quality of button components and defects such as incomplete soldering and over-melting, affecting product consistency and reliability. Furthermore, manual operation requires operators to maintain high concentration for extended periods, leading to high workload, fatigue, and increased production safety hazards. In addition, the manual hot-melt process lacks effective automated control and quality inspection methods, making real-time monitoring and adjustment of the production process difficult and hindering product quality traceability and improvement. Therefore, a button hot-melt machine is proposed to address these issues. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a button hot melt machine, which has the advantages of improving production efficiency without manual intervention, ensuring the consistency and reliability of button component welding quality, and effectively avoiding safety accidents caused by misoperation. It solves the problems of unstable manual control affecting product consistency and reliability, and avoids production safety hazards during manual operation.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a button hot melt machine, comprising a frame, an upper mold device, and a lower mold device. The frame further comprises a frame control chamber, a body, a top plate, and frame cylinders. The body is located on top of the frame control chamber, and an L-shaped connecting plate is provided on top of the frame control chamber and inside the body. The lower mold device comprises a fixed base, a fixed bottom plate, a movable plate, a hot melt head, and a heat insulation plate. The hot melt head integrates a heating element and a temperature sensing wire, and is coaxially aligned with the fixed base to form an integrated hot melt support structure. The fixed bottom plate is located on top of the L-shaped connecting plate, and the fixed base is located on top of the fixed bottom plate. The heat insulation plate is located at both ends on top of the output ends of two hot melt cylinders. The hot melt head is detachably installed between the heat insulation plate and the fixed bottom plate. The interior of the body also provides a pushing device for horizontally moving one of the hot melt cylinders.

[0006] Furthermore, the frame control room is integrally formed with the machine body, the top plate is located in the middle of the hollowed-out top of the machine body, and the frame cylinder is located on the top of the top plate.

[0007] Furthermore, the forward pushing device also includes a forward pushing cylinder, an L-shaped slide plate, a motor plate, and a slide rail. The motor plate is located on the top of the frame control room, the forward pushing cylinder is fixedly located on the side of the motor plate, the slide rail is located on the top of the motor plate, and the L-shaped slide plate is movably located on the top of the motor plate via the slide rail.

[0008] Furthermore, the bottom of the L-shaped slide plate is provided with a groove that fits the slide rail with a clearance.

[0009] Furthermore, the hot melt head and the outer surface of the heat insulation plate are provided with hot melt cylinders, and handles are provided on both sides of the frame control room for easy pulling or lifting of the entire hot melt machine body.

[0010] Furthermore, the output end of the frame cylinder extends to the bottom of the top plate. The upper mold device includes an upper fixed plate and a component pressing device. The component pressing device is installed at the bottom of the upper fixed plate, and the output end of the frame cylinder is also provided with a mounting plate that is fixedly connected to the upper fixed plate to push the upper fixed plate down. The component pressing device is fixedly provided at the bottom of the upper fixed plate.

[0011] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0012] 1. This button-operated hot melt machine achieves fully automated control of the entire process from product positioning and pressing to hot melting through the coordinated action of the frame cylinder, the forward thrust cylinder, and the hot melt cylinder. Operators only need to place the product on the fixed base and start the switch with both hands; the equipment will automatically complete the subsequent operations without manual intervention, greatly reducing labor input, significantly improving production efficiency, and meeting the needs of large-scale industrial production.

[0013] 2. This button hot melt machine integrates a heating element and temperature sensing wire in the hot melt head, enabling precise control of the hot melt temperature and ensuring temperature stability during the hot melt process. Simultaneously, the hot melt head and the fixed base are coaxially aligned to form an integrated hot melt support structure. Combined with the precise movement control of the forward pushing device and the hot melt cylinder, this allows the hot melt head to apply uniform pressure and stable displacement during the hot melt process. This effectively avoids defects such as incomplete soldering and over-melting caused by human factors during manual operation, ensuring the consistency and reliability of the button component welding quality.

[0014] 3. This push-button hot melt machine features a two-hand start switch design. Operators must press both start switches simultaneously for the machine to operate, effectively preventing safety accidents caused by misoperation. The heat insulation plate effectively isolates the heat generated by the hot melt head, preventing operators from accidentally contacting high-temperature components and improving equipment safety. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the button hot melt machine of this utility model;

[0016] Figure 2 This is a partial structural schematic diagram of the button hot melt machine of this utility model;

[0017] Figure 3 This is a schematic diagram of the lower mold device of the button hot melt machine of this utility model;

[0018] Figure 4 This is a schematic diagram of the upper mold device of the button hot melt machine of this utility model.

[0019] In the diagram: 100, upper mold device; 101, upper fixed plate; 102, component pressing device; 200, lower mold device; 201, forward pushing device; 202, hot melt cylinder; 203, fixed base; 204, fixed bottom plate; 205, movable plate; 206, hot melt head; 207, heat insulation plate; 300, frame structure; 301, frame control room; 302, machine body; 303, top plate; 304, frame cylinder; 400, handle; 500, bottom connecting plate; 600, hot melt cylinder. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 In this embodiment, a button hot melt machine is provided. The frame 300 is the supporting structure of the entire button hot melt machine and is composed of the frame control room 301, the machine body 302, the top plate 303, and the frame cylinder 304, etc.

[0022] The frame control room 301 is integrally formed with the machine body 302, which ensures the overall strength and stability of the frame and provides reliable support for the installation and operation of the internal components;

[0023] The machine body 302 is located on top of the machine frame control room 301, and its internal space is used to install components such as the lower mold device 200 and the forward push device 201.

[0024] The top plate 303 is set in the middle of the top hollow of the machine body 302. The frame cylinder 304 is installed on the top of the top plate 303, and its output end extends to the bottom of the top plate 303. It is fixedly connected to the upper fixing plate 101 in the upper mold device 100 through the mounting plate.

[0025] The function of the frame cylinder 304 is to provide power to push the upper fixed plate 101 down, so that the component pressing device 102 in the upper mold device 100 can press the button component to be heat-melted, ensuring the stability of the component position during the heat-melting process.

[0026] Upper mold device:

[0027] The upper mold device 100 mainly includes an upper fixing plate 101 and a component pressing device 102;

[0028] The upper fixed plate 101 is fixedly connected to the output end of the frame cylinder 304 through the mounting plate, and moves up and down under the drive of the frame cylinder 304;

[0029] The component pressing device 102 is installed at the bottom of the upper fixed plate 101. Its function is to press the button component during the hot melting process to prevent the component from being displaced or deformed under the action of the hot melting head 206, and to ensure the hot melting quality.

[0030] The component pressing device 102 can be designed and adjusted according to different button component shapes and sizes to meet diverse production needs.

[0031] Lower mold device:

[0032] The lower mold device 200 is the core working component of the button hot melt machine, including a fixed base 203, a fixed base plate 204, a movable plate 205, a hot melt head 206, a heat insulation plate 207, and a hot melt cylinder 202, etc.

[0033] The fixed base 203 is used to place the button products to be heat-melted. Its surface is designed according to the shape of the product to ensure that the product can be accurately positioned.

[0034] The fixed base plate 204 is set on top of the L-shaped connecting plate 500. The L-shaped connecting plate 500 is installed on top of the frame control room 301 and located inside the machine body 302, providing support for the fixed base plate 204.

[0035] The hot melt head 206 integrates a heating element and a temperature sensing wire. The heating element generates the heat required for hot melting, and the temperature sensing wire monitors the temperature of the hot melt head in real time and feeds the temperature signal back to the control system so that the control system can adjust the heating power of the heating element to achieve precise control of the hot melting temperature.

[0036] The hot melt head 206 and the fixed base 203 are coaxially aligned to form an integrated hot melt support structure;

[0037] The hot melt head 206 can be detachably installed between the heat insulation plate 207 and the fixed base plate 204 for easy replacement and maintenance;

[0038] The heat insulation plate 207 is set at the top of the output end of the two hot melt cylinders 202 at both ends. Its function is to isolate the heat generated by the hot melt head 206 and prevent the heat from being transferred to the hot melt cylinders 202 and other components, thus affecting their normal operation.

[0039] The function of the hot melt cylinder 202 is to provide power to push the heat insulation plate 207 and the hot melt head 206 up or down, so as to achieve contact and separation between the hot melt head and the button component.

[0040] Forward pushing device:

[0041] The forward thrust device 201 is located inside the body 302 and is used to push one of the hot melt cylinders 202 to move horizontally.

[0042] The forward pushing device 201 includes a forward pushing cylinder 2011, an L-shaped slide plate 2012, a motor plate 2013, and a slide rail 2014.

[0043] The motor plate 2013 is located on the top of the frame control room 301, and the forward thrust cylinder 2011 is fixedly installed on the side of the motor plate 2013 to provide power for horizontal thrust.

[0044] The slide rail 2014 is set on the top of the motor plate 2013. The L-shaped slide plate 2012 is movably set on the top of the motor plate 2013 via the slide rail 2014. The bottom of the slide plate 2012 is provided with a groove that fits the slide rail 2014 with a clearance, so as to ensure that the L-shaped slide plate 2012 can slide smoothly on the slide rail 2014.

[0045] The output end of the front push cylinder 2011 is connected to the L-shaped slide plate 2012. When it is necessary to push the hot melt cylinder 202 to move horizontally, the front push cylinder 2011 is activated, and the hot melt cylinder 202 is driven to move along the slide rail 2014 through the L-shaped slide plate 2012, so as to adjust the position of the hot melt cylinder 202 to adapt to the hot melt requirements of button products of different sizes and shapes.

[0046] The working principle of the above embodiments is as follows:

[0047] The operator first places the button product to be heat-melted on the fixed base 203, ensuring accurate positioning through the positioning structure of the fixed base 203. Then, the operator presses the start switch with both hands, and the frame cylinder 304 starts working. Its output end pushes the upper fixed plate 101 and the component pressing device 102 downward. When the component pressing device 102 contacts the button product, it presses the product firmly and fixes it, preventing displacement during the subsequent heat-melting process.

[0048] Next, the forward-pushing cylinder 2011 is activated, pushing the L-shaped slide plate 2012 forward along the slide rail 2014. The L-shaped slide plate 2012 drives the connected hot melt cylinder 202 and hot melt head 206 to move horizontally, aligning the hot melt head 206 with the part to be hot-melted. Simultaneously, the hot melt cylinder 202 is activated, causing the hot melt head 206 to rise. The heating element integrated in the hot melt head 206 has been preheated to the set temperature. When the hot melt head 206 contacts the button component, the heat generated by the heating element melts the plastic on the surface of the component, achieving a hot melt connection. During the hot melt process, the temperature sensing wire monitors the temperature of the hot melt head 206 in real time and feeds the temperature signal back to the control system. The control system automatically adjusts the heating power of the heating element based on the temperature feedback signal to ensure that the hot melt temperature remains within the set range, guaranteeing the stability of the hot melt quality.

[0049] After the hot-melt process is complete, the hot-melt cylinder 202 lowers the hot-melt head 206 back to its initial position. The forward-pushing cylinder 2011 then retracts the hot-melt cylinder 202 and the hot-melt head 206 horizontally, detaching them from the button product. Subsequently, the frame cylinder 304 raises the upper mold device 100, and the component pressing device 102 releases the button product. The operator can then remove the hot-melt-completed product, completing one work cycle. The entire process is highly automated, with all components working in tandem, achieving efficient and high-quality hot-melt production of button products.

[0050] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0051] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A button hot melt machine, comprising a frame (300), an upper mold device (100), and a lower mold device (200), wherein the frame (300) further comprises a frame control chamber (301), a body (302), a top plate (303), and a frame cylinder (304), the body (302) being disposed on top of the frame control chamber (301), and an L-shaped connecting plate (500) being disposed on top of the frame control chamber (301) and located inside the body (302), characterized in that: The lower mold device (200) is provided with a fixed base (203), a fixed base plate (204), a movable plate (205), a hot melt head (206), and a heat insulation plate (207). The hot melt head (206) integrates a heating tube and a temperature sensing wire, and is coaxially aligned with the fixed base (203) to form a hot melt support integrated structure. The fixed base plate (204) is located on the top of the L-shaped connecting plate (500), and the fixed base (203) is located on the top of the fixed base plate (204). The heat insulation plate (207) is located at both ends on the top of the output ends of the two hot melt cylinders (202). The hot melt head (206) is detachably installed between the heat insulation plate (207) and the fixed base plate (204). The interior of the machine body (302) is also provided with a forward pushing device (201) for pushing one of the hot melt cylinders (202) to move horizontally.

2. The button hot melt machine according to claim 1, characterized in that: The frame control room (301) is integrally formed with the body (302), the top plate (303) is located in the middle of the top of the body (302), and the frame cylinder (304) is located on the top of the top plate (303).

3. The button hot melt machine according to claim 1, characterized in that: The forward pushing device (201) further includes a forward pushing cylinder (2011), an L-shaped slide plate (2012), a motor plate (2013), and a slide rail (2014). The motor plate (2013) is located on the top of the frame control room (301). The forward pushing cylinder (2011) is fixedly located on the side of the motor plate (2013). The slide rail (2014) is located on the top of the motor plate (2013). The L-shaped slide plate (2012) is movably located on the top of the motor plate (2013) via the slide rail (2014).

4. A button hot melt machine according to claim 3, characterized in that: The bottom of the L-shaped slide plate (2012) is provided with a groove that fits with the slide rail (2014) with a clearance.

5. A button hot melt machine according to claim 1, characterized in that: The hot melt head (206) and the outer surface of the heat insulation plate (207) are provided with hot melt cylinder (600), and handles (400) are provided on both sides of the frame control room (301) for easy pulling or lifting of the entire hot melt machine body.

6. A button hot melt machine according to claim 1, characterized in that: The output end of the frame cylinder (304) extends to the bottom of the top plate (303). The upper mold device (100) includes an upper fixed plate (101) and a component pressing device (102). The component pressing device (102) is installed at the bottom of the upper fixed plate (101), and the output end of the frame cylinder (304) is also provided with a mounting plate that is fixedly connected to the upper fixed plate (101) to push the upper fixed plate (101) down. The component pressing device (102) is fixedly provided at the bottom of the upper fixed plate (101).

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