Mud press for quartz sand production
By designing a mud press for quartz sand production, a motor drives the rubber filter belt to rotate and the extrusion assembly to separate mud and water. A rectangular frame and filter cotton are installed in the water storage tank for multiple filtrations, which solves the problem of rubber filter belt clogging and achieves efficient mud and water treatment and water resource recycling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINGBIAN COUNTY HUANXIN IND CO LTD
- Filing Date
- 2025-04-11
- Publication Date
- 2026-06-09
AI Technical Summary
In the process of quartz sand production, the rubber filter belt of the existing mud press is prone to clogging, which affects the mud and water treatment effect and has poor practicality.
A mud press for quartz sand production was designed, including a support frame, a mud pressing mechanism, and a water storage mechanism. The rubber filter belt is driven to rotate by a motor. Combined with the extrusion component and the flushing component, mud-water separation and water recycling are achieved. A rectangular frame and filter cotton are set in the water storage tank for multiple filtrations to avoid clogging.
It effectively avoids clogging of the rubber filter belt, improves the practicality of the mud press, realizes the recycling of water resources and the effective removal of impurities, and enhances the filtration effect.
Smart Images

Figure CN224335158U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mud pressing equipment technology, specifically a mud pressing machine for quartz sand production. Background Technology
[0002] Quartz sand is an important industrial mineral raw material, a non-hazardous chemical, and is widely used in glass, casting, ceramics and fireproof materials, ferrosilicon smelting, metallurgical flux, metallurgy, construction, chemicals, plastics, rubber, abrasives, and filter media industries. Quartz sand is quartz particles produced by crushing quartz stone. Quartz stone is a non-metallic mineral, a hard, wear-resistant, and chemically stable silicate mineral. In current quartz sand production processes, the raw materials need to be washed, which generates a large amount of muddy water. To reduce the amount of water required for quartz sand washing, a mud press is usually used to treat the washed muddy water. However, existing mud presses are prone to clogging of the rubber filter belt, which affects the muddy water treatment effect and makes them impractical. Utility Model Content
[0003] The purpose of this utility model is to provide a mud press for quartz sand production to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] A sludge press for quartz sand production includes:
[0006] A support frame, wherein a fixed shell is fixedly connected to the top of one end of the support frame;
[0007] A mud-pressing mechanism is located at the top of the other end of the support frame;
[0008] A water storage mechanism is located at the bottom of the sludge pressing mechanism.
[0009] Furthermore, the sludge pressing mechanism includes:
[0010] A connecting frame is disposed on the top of the other end of the support frame. A rinsing component is provided on the connecting frame, and a squeezing component is provided on the top of one end of the connecting frame.
[0011] A collection shell is fixed to the top of the connecting frame. A water inlet shell is fixed to the top of one end of the collection shell, and a guide plate is fixed to the other end of the collection shell. Water outlet holes are provided on both sides of the collection shell.
[0012] Three rotating rollers are rotatably connected to the inside of the collection shell, and rubber filter belts are driven to the outside of the three rotating rollers;
[0013] Motor 1 is fixedly connected to one side of the collection shell, and the output end of motor 1 passes through the side wall of the collection shell and is fixedly connected to one end of the corresponding rotating roller.
[0014] Preferably, the extrusion assembly includes:
[0015] The bottom of the fixing frame is fixedly connected to the top of one end of the collection shell;
[0016] An electric cylinder is fixed to the top of the fixed frame. The output end of the electric cylinder passes through the side wall of the fixed frame and is fixedly connected to a C-shaped plate. Two conveying rollers are rotatably connected inside the electric cylinder, and an extrusion belt is driven to the outside of the two conveying rollers. A second motor is fixedly connected to one end of the C-shaped plate, and the output end of the second motor passes through the side wall of the C-shaped plate and is fixedly connected to one end of the corresponding conveying roller. Multiple telescopic rods are fixedly connected to the top of the C-shaped plate, and the tops of the multiple telescopic rods are fixedly connected to the inner top surface of the fixed frame.
[0017] Preferably, a collection plate is fixedly connected inside the connecting frame, and both ends of the collection plate are rotatably connected to the outer walls of the two rotating rollers. A conveying pipe is fixedly connected to each of the two water outlets on both sides of the connecting frame, and the bottom of the conveying pipe is connected and fixedly connected to the bottom of the collection shell.
[0018] Preferably, the rinsing assembly includes:
[0019] A water pump is fixedly connected to one side of the collection shell. The water inlet of the water pump is connected to a connecting pipe one and the water outlet of the water pump is connected to a connecting pipe two.
[0020] Connecting pipe three is connected and fixed to one end of connecting pipe two. Both ends of connecting pipe three are connected and fixed to rectangular shells, and both sides of the rectangular shells are connected and fixed to fixing pipes. Multiple nozzles are evenly connected and fixed to the bottom of the fixing pipes.
[0021] Furthermore, the water storage mechanism includes:
[0022] A water storage tank is fixedly connected to the other end of the top of the support frame. The top of the water storage tank is connected and fixedly connected to the bottom of the collection shell. The bottom of the connecting pipe passes through the side wall of the water storage tank and extends to the bottom of the inner side of the water storage tank. The top of the water storage tank is fixedly connected to the bottom of the connecting frame.
[0023] The drain pipe is fixedly connected at the top to the bottom of the water tank.
[0024] Preferably, a rectangular frame is fixedly connected to the middle position of the water tank, and the bottom of the four adjacent side walls of the rectangular frame are provided with sliding grooves. Sliding through holes are provided at the positions of the four sliding grooves on the bottom of the water tank. A fixed frame is fixedly connected to the bottom of the water tank, and two fixing bolts are screwed to both ends of the fixed frame. A connecting frame is provided inside the fixed frame, and two threaded holes are provided at both ends of the connecting frame. One end of the fixing bolt is screwed into the corresponding threaded hole. A plug-in frame is fixedly connected to the top of the connecting frame, and the plug-in frame passes through the sliding through hole and slides into the corresponding sliding groove. Filter cotton is glued and fixed inside the plug-in frame.
[0025] Compared with the prior art, the beneficial effects of this utility model are:
[0026] 1. By setting a mud pressing mechanism at the top of the other end of the support frame, and using the water inlet shell to facilitate the conveying of mud to the top of the rubber filter belt, and by starting the motor to make the rubber filter belt rotate, and using the extrusion component to squeeze out the water in the mud, and using the fixed shell to collect and store the mud lumps extruded by the mud pressing mechanism, and using the collection plate and two conveying pipes to facilitate the conveying of filtered water to the bottom of the collection shell, thereby facilitating the conveying of collected water to the water storage tank, and thus facilitating the recycling of water, and by starting the water pump, using multiple nozzles to facilitate the discharge of water, thereby facilitating the washing of the rubber filter belt from the inside, avoiding the clogging of the filter holes on the rubber filter belt, affecting the filtration effect of the rubber filter belt, and thus improving the practicality of the mud pressing machine for quartz sand production;
[0027] 2. A rectangular frame is fixed in the middle of the water tank. The rectangular frame facilitates the sedimentation of the incoming water, and four filter cottons further filter the water entering the rectangular frame, preventing impurities from flowing to the outside of the rectangular frame. This prevents impurities from entering the water pump and affecting its normal operation. By unscrewing the four fixing bolts, the connecting frame, four plug-in frames, and four filter cottons can be easily removed, making it easy to clean and replace the four filter cottons. This makes the system simpler and more convenient to use. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0029] Figure 2 This is a schematic diagram of the medium-pressure mud mechanism of this utility model;
[0030] Figure 3 This is a schematic diagram showing the positional relationship between the fixing frame and the U-shaped plate in this utility model;
[0031] Figure 4 This is a schematic diagram of the collecting shell structure in this utility model;
[0032] Figure 5 This is a schematic diagram showing the positional relationship between the connecting pipe three and the rectangular shell in this utility model;
[0033] Figure 6 This is a schematic diagram of the water storage mechanism in this utility model.
[0034] In the diagram: 100, support frame; 110, fixed shell; 200, sludge pressing mechanism; 210, connecting frame; 220, collection shell; 221, water inlet shell; 222, guide plate; 223, conveying pipe; 224, water outlet; 230, rotating roller; 231, rubber filter belt; 240, motor one; 250, collection plate; 260, water pump; 261, connecting pipe one; 262, connecting pipe two; 270, fixed frame; 280, electric cylinder; 281, U-shaped plate; 2 82. Conveyor roller; 283. Extrusion belt; 284. Motor II; 285. Telescopic rod; 290. Connecting pipe III; 291. Rectangular shell; 292. Fixing pipe; 293. Nozzle; 300. Water storage mechanism; 310. Water tank; 311. Sliding through hole; 320. Rectangular frame; 321. Slide groove; 330. Drain pipe; 340. Fixing frame; 341. Fixing bolt; 350. Connecting frame; 351. Threaded hole; 360. Insertion frame; 361. Filter cotton. Detailed Implementation
[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0036] Please see Figure 1-6 In this embodiment of the present invention, a sludge press for quartz sand production includes: a support frame 100, a sludge pressing mechanism 200, and a water storage mechanism 300. A fixed shell 110 is fixedly connected to the top of one end of the support frame 100, the sludge pressing mechanism 200 is disposed at the top of the other end of the support frame 100, and the water storage mechanism 300 is disposed at the bottom of the sludge pressing mechanism 200.
[0037] Specifically, the mud pressing mechanism 200 facilitates the filtration and pressing of mud, the fixed shell 110 facilitates the collection and storage of mud blocks squeezed out by the mud pressing mechanism 200, and the water storage mechanism 300 facilitates the recycling of squeezed water, thus avoiding the waste of water resources.
[0038] Example 1
[0039] like Figure 2-6As shown, in this embodiment, the sludge pressing mechanism 200 includes: a connecting frame 210, a collecting shell 220, three rotating rollers 230, and a motor 240. The connecting frame 210 is located on the top of the other end of the support frame 100. A flushing assembly is provided on the connecting frame 210, and a squeezing assembly is provided on the top of one end of the connecting frame 210. The collecting shell 220 is fixed to the top of the connecting frame 210. A water inlet shell 221 is fixedly connected to the top of one end of the collecting shell 220, and a guide plate 222 is fixedly connected to the other end of the collecting shell 220. Water outlet holes 224 are provided on both sides of the collecting shell 220. The three rotating rollers 230 are rotatably connected to the inside of the collecting shell 220. A rubber filter belt 231 is driven to the outer side of each rotating roller 230. A motor 240 is fixedly connected to one side of the collection shell 220. The output end of the motor 240 passes through the side wall of the collection shell 220 and is fixedly connected to one end of the corresponding rotating roller 230. The extrusion assembly includes a fixed frame 270 and an electric cylinder 280. The bottom of the fixed frame 270 is fixedly connected to the top of one end of the collection shell 220. The electric cylinder 280 is fixed to the top of the fixed frame 270. The output end of the electric cylinder 280 passes through the side wall of the fixed frame 270 and is fixedly connected to a U-shaped plate 281. Two conveying rollers 282 are rotatably connected inside the electric cylinder 280, and an extrusion belt 231 is driven to the outer side of the two conveying rollers 282. 83. One end of the U-shaped plate 281 is fixedly connected to a second motor 284, and the output end of the second motor 284 passes through the side wall of the U-shaped plate 281 and is fixedly connected to one end of the corresponding conveying roller 282. Multiple telescopic rods 285 are fixedly connected to the top of the U-shaped plate 281, and the tops of the multiple telescopic rods 285 are fixedly connected to the inner top surface of the fixing frame 270. The rinsing assembly includes a water pump 260 and a third connecting pipe 290. The water pump 260 is fixedly connected to one side of the collection shell 220. The inlet end of the water pump 260 is connected to and fixedly connected to a first connecting pipe 261, and the outlet end of the water pump 260 is connected to and fixedly connected to a second connecting pipe 262. The third connecting pipe 290 is connected to and fixedly connected to one end of the second connecting pipe 262. Both ends of 290 are connected and fixed with rectangular shells 291, and both sides of the rectangular shells 291 are connected and fixed with fixed pipes 292. The bottom of the fixed pipes 292 is evenly connected and fixed with multiple nozzles 293. The water storage mechanism 300 includes: a water storage tank 310 and a drain pipe 330. The water storage tank 310 is fixedly connected to the other end of the top of the support frame 100. The top of the water storage tank 310 is connected and fixedly connected to the bottom of the collection shell 220. The bottom of the connecting pipe 261 passes through the side wall of the water storage tank 310 and extends to the bottom of the inner side of the water storage tank 310. The top of the water storage tank 310 is fixedly connected to the bottom of the connecting frame 210. The top of the drain pipe 330 is connected and fixedly connected to the bottom of the water storage tank 310.
[0040] In this embodiment, the water inlet shell 221 facilitates the conveying of slurry to the top of the rubber filter belt 231. The motor 240 is started, driving the corresponding rotating roller 230 to rotate, thus rotating the rubber filter belt 231. The electric cylinder 280 is started, moving the U-shaped plate 281, the two conveying rollers 282, and the extrusion belt 283 to appropriate positions. Then, the motor 284 is started, causing the two conveying rollers 282 and the extrusion belt 283 to rotate, facilitating the extrusion of the filtered slurry and thus expelling the water. The filtered water is then guided and conveyed through the bottom of the collection shell 220. The water is stored in the water tank 310. The water tank 310 is used to store water. By starting the water pump 260, the water is transported from the water tank 310 to the connecting pipe 290, the two rectangular shells 291 and the four fixed pipes 292. The water is discharged by multiple nozzles 293, which facilitates the rinsing of the rubber filter belt 231 from the inside, avoiding the clogging of the filter holes on the rubber filter belt 231 and affecting the filtration effect of the rubber filter belt 231. The water in the water tank 310 is discharged by the drain pipe 330.
[0041] like Figure 2 As shown, in this embodiment, a collection plate 250 is fixedly connected inside the connecting frame 210, and both ends of the collection plate 250 are rotatably connected to the outer side walls of the two rotating rollers 230. A conveying pipe 223 is fixedly connected to both sides of the connecting frame 210 at the positions corresponding to the two water outlet holes 224, and the bottom of the conveying pipe 223 is connected and fixedly connected to the bottom of the collection shell 220.
[0042] In practice, the collection plate 250 is used to collect the water filtered from the top of the rubber filter belt 231, and the two water outlets 224 and two conveying pipes 223 are used to transport the collected water to the bottom of the collection shell 220, so as to facilitate the transport of the collected water to the inside of the water storage tank 310 for water recycling and to prevent the collected water from contacting the inner wall of the water storage tank 310.
[0043] Example 2
[0044] Based on Example 1, in order to precipitate and filter the water entering the water tank 310, thereby preventing impurities from entering the water pump 260 and affecting its normal operation.
[0045] like Figure 6As shown, in this embodiment, a rectangular frame 320 is fixedly connected to the middle position of the water tank 310, and the bottom of the four adjacent side walls of the rectangular frame 320 are provided with sliding grooves 321. Sliding through holes 311 are provided at the bottom of the water tank 310 corresponding to the four sliding grooves 321. A fixing frame 340 is fixedly connected to the bottom of the water tank 310, and two fixing bolts 341 are screwed to both ends of the fixing frame 340. A connecting frame 350 is provided inside the fixing frame 340, and two threaded holes 351 are provided at both ends of the connecting frame 350. One end of the fixing bolt 341 is screwed to the corresponding threaded hole 351. A plug-in frame 360 is fixedly connected to the top of the connecting frame 350, and the plug-in frame 360 passes through the sliding through hole 311 and slides into the corresponding sliding groove 321. Filter cotton 361 is glued and fixed inside the plug-in frame 360.
[0046] In practice, when water enters the water storage tank 310, it first enters the rectangular frame 320, allowing the water to settle inside the rectangular frame 320. The water entering the rectangular frame 320 is then filtered again by four filter cottons 361 to prevent impurities from flowing to the outside of the rectangular frame 320, thus preventing impurities from entering the water pump 260 and affecting its normal operation. Then, by unscrewing the four fixing bolts 341, the connecting frame 350, the four plug-in frames 360, and the four filter cottons 361 can be easily removed, making it easier to clean and replace the four filter cottons 361.
[0047] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0048] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A mud press for quartz sand production, characterized in that, include: A support frame (100) has a fixed shell (110) fixedly connected to the top of one end of the support frame (100). A mud-pressing mechanism (200) is disposed on the top of the other end of the support frame (100); The sludge pressing mechanism (200) includes: A connecting frame (210) is provided on the top of the other end of the support frame (100). A rinsing component is provided on the connecting frame (210), and a squeezing component is provided on the top of one end of the connecting frame (210). The collection shell (220) is fixed to the top of the connecting frame (210). A water inlet shell (221) is fixed to the top of one end of the collection shell (220), and a guide plate (222) is fixed to the other end of the collection shell (220). Water outlet holes (224) are opened on both sides of the collection shell (220). Three rotating rollers (230) are rotatably connected to the inside of the collection shell (220), and rubber filter belts (231) are driven to the outside of the three rotating rollers (230). Motor 1 (240) is fixedly connected to one side of the collection shell (220), and the output end of motor 1 (240) passes through the side wall of the collection shell (220) and is fixedly connected to one end of the corresponding rotating roller (230); The rinsing components include: A water pump (260) is fixedly connected to one side of the collection shell (220). The water inlet end of the water pump (260) is connected to a connecting pipe one (261) and the water outlet end of the water pump (260) is connected to a connecting pipe two (262). Connecting pipe three (290) is connected and fixed to one end of connecting pipe two (262). Both ends of connecting pipe three (290) are connected and fixed to rectangular shells (291), and both sides of rectangular shells (291) are connected and fixed to fixing pipes (292). Multiple nozzles (293) are evenly connected and fixed to the bottom of fixing pipes (292). A water storage mechanism (300) is located at the bottom of the mud pressing mechanism (200).
2. The sludge press for quartz sand production according to claim 1, characterized in that, The extrusion assembly includes: The bottom of the fixing frame (270) is fixedly connected to the top of one end of the collection shell (220); An electric cylinder (280) is fixed to the top of the fixed frame (270). The output end of the electric cylinder (280) passes through the side wall of the fixed frame (270) and is fixedly connected to a U-shaped plate (281). The electric cylinder (280) is rotatably connected to two conveying rollers (282), and the outer sides of the two conveying rollers (282) are connected to a compression belt (283). One end of the U-shaped plate (281) is fixedly connected to a second motor (284), and the output end of the second motor (284) passes through the side wall of the U-shaped plate (281) and is fixedly connected to one end of the corresponding conveying roller (282). The top of the U-shaped plate (281) is fixedly connected to multiple telescopic rods (285), and the top of the multiple telescopic rods (285) is fixedly connected to the inner top surface of the fixed frame (270).
3. The sludge press for quartz sand production according to claim 1, characterized in that, The connecting frame (210) is internally fixed with a collection plate (250), and both ends of the collection plate (250) are rotatably connected to the outer walls of two rotating rollers (230). The connecting frame (210) is fixed with a conveying pipe (223) at the positions corresponding to the two water outlets (224) on both sides, and the bottom of the conveying pipe (223) is connected and fixed to the bottom of the collection shell (220).
4. The sludge press for quartz sand production according to claim 1, characterized in that, The water storage mechanism (300) includes: The water tank (310) is fixedly connected to the other end of the top of the support frame (100). The top of the water tank (310) is connected and fixedly connected to the bottom of the collection shell (220). The bottom of the connecting pipe (261) passes through the side wall of the water tank (310) and extends to the bottom of the inner side of the water tank (310). The top of the water tank (310) is fixedly connected to the bottom of the connecting frame (210). The drain pipe (330) is fixedly connected at the top to the bottom of the water tank (310).
5. The sludge press for quartz sand production according to claim 4, characterized in that, A rectangular frame (320) is fixedly connected to the middle position of the water tank (310), and the bottom of the four adjacent side walls of the rectangular frame (320) are provided with sliding grooves (321). Sliding through holes (311) are provided at the bottom of the water tank (310) corresponding to the four sliding grooves (321). A fixing frame (340) is fixedly connected to the bottom of the water tank (310), and two fixing bolts (341) are screwed onto both ends of the fixing frame (340). The internal part of the 0) is provided with a connecting frame (350), and two threaded holes (351) are opened at both ends of the connecting frame (350). One end of the fixing bolt (341) is screwed into the corresponding threaded hole (351). The top of the connecting frame (350) is fixedly connected with a plug frame (360), and the plug frame (360) passes through the sliding through hole (311) and is slidably plugged into the corresponding sliding groove (321). The internal part of the plug frame (360) is glued and fixed with filter cotton (361).