Stainless steel coil processing and winding device

Abstract

This utility model relates to the technical field of steel processing equipment, and in particular to a stainless steel coil processing and winding device. It includes a worktable, a winding mechanism on one side of the top of the worktable, a cooling mechanism on one side of the winding mechanism, a conveyor below the cooling mechanism, several sets of guide wheel assemblies on the worktable, a controller, and sensors. Universal wheels are installed around the bottom of the worktable. This utility model features a novel structure that improves winding stability and efficiency, prevents steel from skewing and tangling during winding, achieves uniform cooling, improves product quality, reduces material stress, avoids deformation caused by uneven cooling, helps improve the mechanical properties and surface quality of the product, enhances steel consistency, and is energy-saving and environmentally friendly.

Description

Technical Field

[0001] This utility model relates to the technical field of steel processing equipment, specifically to a stainless steel coil processing and winding device. Background Technology

[0002] In the production process of stainless steel coils, winding is a crucial step. Traditional stainless steel coil winding equipment mainly uses mechanical methods to wind the coils. However, in existing technology, many winding devices lack cooling functions and are inefficient. This problem not only affects product quality but also leads to a decrease in production efficiency.

[0003] Current winding equipment typically relies on traditional cooling methods, such as natural air cooling, which often fails to meet the requirements for efficient and uniform cooling. This is especially true in the production of stainless steel coils, where temperature control is crucial for the performance and appearance of the final product. Uneven cooling can easily lead to surface deformation, cracking, or poor surface quality, and in severe cases, can even disrupt the normal operation of the production line.

[0004] Meanwhile, existing stainless steel coil processing and winding devices lack guide wheels, making the coil prone to skewing or tangling during the winding process. This not only increases manual intervention and maintenance costs in the production process but may also cause equipment failures or production line downtime, further reducing production efficiency. No solutions have yet been proposed to address these technical issues. Utility Model Content

[0005] To address the problems in related technologies, this utility model proposes a stainless steel coil processing and winding device to overcome the aforementioned technical issues in existing technologies. The purpose of this utility model is to improve winding stability, reduce downtime or frequent adjustments caused by material instability, thereby significantly improving production efficiency. It also avoids quality problems caused by skewing or tangling of the coil during winding. By spraying coolant, the coil can be uniformly cooled during winding. Uniform cooling reduces material stress and avoids deformation problems caused by uneven cooling, helping to improve the mechanical properties and surface quality of the product. Simultaneously, the equipment is better controlled and protected during winding, reducing downtime due to malfunctions and wear, thus extending the equipment's service life and ensuring consistent quality for each coil. Furthermore, it reduces excessive cooling or unnecessary energy consumption.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a stainless steel coil processing and winding device, including a workbench, a winding mechanism is provided on one side of the top of the workbench, a cooling mechanism is provided on one side of the winding mechanism, and a conveyor is provided below the cooling mechanism;

[0007] The winding mechanism includes a motor, a turntable, and a base plate. The motor is mounted on the workbench via a bracket. The turntable is fixedly mounted on the output end of the motor and movably connected to the bracket. The base plate is fixedly mounted on the top of the workbench.

[0008] The cooling mechanism includes a cooling box, high-pressure nozzles, and a delivery pipe. The cooling box is set on the workbench and is connected to the delivery pipe. Several high-pressure nozzles are provided and installed on the delivery pipe. A pump body is also installed on the delivery pipe.

[0009] Preferably, the workbench is further provided with several sets of guide wheel assemblies, each guide wheel assembly including a horizontal guide roller and a vertical guide roller. Several horizontal guide rollers are provided, and all are mounted on the workbench via support plates. Two vertical guide rollers are provided, and are symmetrically arranged on one of the support plates.

[0010] Preferably, the workbench is also equipped with a controller, which has a display screen and control buttons.

[0011] Preferably, both ends of the base plate are inclined, with an inclination angle of 45° to 80°.

[0012] Preferably, the workbench is also equipped with a sensing sensor.

[0013] Preferably, the workbench is equipped with casters on all four sides of its bottom.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] (1) This utility model is a stainless steel coil processing winding device. By setting a cooling mechanism and a winding mechanism, it can ensure that the quality of each coil of product is consistent. The uniform cooling and stable winding of the coil makes the product performance more reliable and meets the high quality standards. The winding process is more stable, reducing downtime or frequent adjustments caused by material instability, thereby significantly improving production efficiency. By spraying coolant, the coil can be uniformly cooled during the winding process. The spraying of coolant allows the surface temperature of the coil to be quickly controlled, thereby effectively preventing surface defects caused by uneven cooling, such as cracks, deformation or surface roughness. Uniform cooling can reduce the stress of the material and avoid deformation caused by uneven cooling, which helps to improve the mechanical properties and surface quality of the product. At the same time, the equipment is better controlled and protected during the winding process, reducing downtime caused by failure and wear, thereby extending the service life of the equipment, reducing excessive cooling or unnecessary energy consumption, and avoiding waste of coolant.

[0016] (2) This utility model is a stainless steel coil processing and winding device. By setting a guide wheel assembly, the steel can be guided during the winding process. The guide wheel assembly effectively avoids quality problems caused by the coil being skewed or tangled during the winding process. It can accurately guide the direction of the coil, ensure that the material always maintains the correct position during the winding process, reduce the need for manual intervention, and ensure that the quality of each coil product remains consistent. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a rear view structural schematic diagram of the present invention. Attached image description:

[0020] 1. Workbench; 2. Conveyor; 3. Motor; 4. Turntable; 5. Base plate; 6. Cooling box; 7. High-pressure nozzle; 8. Conveying pipe; 9. Horizontal guide roller; 10. Vertical guide roller; 11. Support plate; 12. Controller; 13. Induction sensor; 14. Casters; 15. Bracket. Detailed Implementation

[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0022] Example

[0023] Please see Figure 1-2 As shown, this utility model proposes a technical solution for a stainless steel coil processing and winding device: a stainless steel coil processing and winding device includes a workbench 1, a winding mechanism is provided on one side of the top of the workbench 1, a cooling mechanism is provided on one side of the winding mechanism, and a conveyor 2 is provided below the cooling mechanism.

[0024] The coiling mechanism includes a motor 3, a turntable 4, and a base plate 5. The motor 3 is mounted on the workbench 1 via a bracket 15. The turntable 4 is fixedly mounted on the output end of the motor 3 and is movably connected to the bracket 15. The base plate 5 is fixedly mounted on the top of the workbench 1. Specifically, starting the motor 3 drives the turntable 4 to rotate, which can realize the coiling of steel. The base plate 5 plays an auxiliary role, effectively improving the stability of steel coiling and preventing the occurrence of skewing.

[0025] The cooling mechanism includes a cooling box 6, high-pressure nozzles 7, and a delivery pipe 8. The cooling box 6 is set on the workbench 1 and is connected to the delivery pipe 8. Several high-pressure nozzles 7 are installed on the delivery pipe 8, and a pump body is also installed on the delivery pipe 8. Specifically, the cooling box 6 contains coolant. Under the action of the pump body, the coolant inside the cooling box 6 is transferred to several high-pressure nozzles 7 through the delivery pipe 8. The high-pressure nozzles 7 spray out the coolant to cool the steel.

[0026] Please see Figure 1-2 As shown, further, the workbench 1 is also provided with several sets of guide wheel assemblies. The guide wheel assemblies include horizontal guide rollers 9 and vertical guide rollers 10. Several horizontal guide rollers 9 are provided, and they are all installed on the workbench 1 through support plates 11. Two vertical guide rollers 10 are provided and are symmetrically arranged on one support plate 11.

[0027] In this embodiment, the horizontal guide roller 9 and the vertical guide roller 10 serve to guide the steel during winding. The vertical guide roller 10 can limit the width of the steel to prevent it from slipping out.

[0028] Please see Figure 1 As shown, a controller 12 is further installed on the workbench 1, and the controller 12 is equipped with a display screen and control buttons.

[0029] In this embodiment, the controller 12 plays a control role, improving practicality.

[0030] Please see Figure 1-2 As shown, both ends of the base plate 5 are inclined, with an inclination angle of 45° to 80°.

[0031] In this embodiment, the tilt angle is 70° to facilitate the coiling of the steel.

[0032] Please see Figure 1 As shown, a sensing sensor 13 is further provided on the workbench 1.

[0033] In this embodiment, the sensing sensor 13 is used to sense the steel material, thereby improving convenience.

[0034] Please see Figure 1-2 As shown, casters 14 are further provided around the bottom of the workbench 1.

[0035] In this embodiment, the workbench 1 is easily moved using the casters 14.

[0036] The working principle of this utility model:

[0037] The steel is first cooled by a cooling mechanism, and then wound up by a winding mechanism. Under the action of a pump, the coolant inside the cooling tank 6 is transferred through a delivery pipe 8 to several high-pressure nozzles 7. The high-pressure nozzles 7 spray the coolant to cool the steel. Simultaneously, the motor 3 starts, driving the turntable 4 to rotate, thus winding up the cooled steel. This effectively improves the stability of the steel winding, prevents skewing, and makes the winding process smoother. It reduces downtime or frequent adjustments caused by material instability, thereby significantly improving production efficiency. By spraying coolant, the coil can be evenly coated during the winding process. Cooling and the spraying of coolant enable rapid control of the surface temperature of the roll material, effectively preventing surface defects such as cracks, deformation, or surface roughness caused by uneven cooling. Uniform cooling reduces material stress and avoids deformation caused by uneven cooling, which helps improve the mechanical properties and surface quality of the product. At the same time, the equipment is better controlled and protected during the winding process, reducing downtime caused by malfunctions and wear, thereby extending the service life of the equipment. Uniform cooling and stable winding of the roll material make the product performance more reliable, meet high-quality standards, reduce excessive cooling or unnecessary energy consumption, and avoid waste of coolant.

[0038] Several sets of guide wheel assemblies can guide the steel during the winding process. The guide wheel assemblies effectively avoid quality problems caused by the coil being skewed or tangled during the winding process. They can accurately guide the direction of the coil, ensuring that the material always maintains the correct position during the winding process, reducing the need for manual intervention, and ensuring that the quality of each roll of product remains consistent.

[0039] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0040] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stainless steel coil processing and winding device, characterized in that, Includes a workbench (1), a winding mechanism is provided on one side of the top of the workbench (1), a cooling mechanism is provided on one side of the winding mechanism, and a conveyor (2) is provided below the cooling mechanism; The winding mechanism includes a motor (3), a turntable (4) and a base plate (5). The motor (3) is mounted on the workbench (1) via a bracket (15). The turntable (4) is fixedly mounted on the output end of the motor (3) and is movably connected to the bracket (15). The base plate (5) is fixedly mounted on the top of the workbench (1). The cooling mechanism includes a cooling box (6), a high-pressure nozzle (7), and a delivery pipe (8). The cooling box (6) is set on the workbench (1). The cooling box (6) and the delivery pipe (8) are connected. Several high-pressure nozzles (7) are provided and installed on the delivery pipe (8). A pump body is also installed on the delivery pipe (8).

2. The stainless steel coil processing and winding device according to claim 1, characterized in that: The workbench (1) is also provided with several sets of guide wheel assemblies. The guide wheel assembly includes a horizontal guide roller (9) and a vertical guide roller (10). There are several horizontal guide rollers (9), and they are all installed on the workbench (1) through a support plate (11). There are two vertical guide rollers (10), and they are symmetrically arranged on one of the support plates (11).

3. The stainless steel coil processing and winding device according to claim 1, characterized in that: The workbench (1) is also equipped with a controller (12), which has a display screen and control buttons.

4. The stainless steel coil processing and winding device according to claim 1, characterized in that: Both ends of the base plate (5) are inclined, with an inclination angle of 45° to 80°.

5. A stainless steel coil processing and winding device according to claim 1, characterized in that: The workbench (1) is also equipped with a sensing sensor (13).

6. The stainless steel coil processing and winding device according to claim 1, characterized in that: The workbench (1) is equipped with casters (14) around its bottom.

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