Auxiliary mechanism for transformer core winding

By introducing telescopic components and cleaning and collection components into the auxiliary mechanism for transformer core winding, the problem of debris accumulation during winding is solved, and the cleanliness and stability of the winding environment are improved.

CN224342172UActive Publication Date: 2026-06-09HENAN DITELI ELECTRIC CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN DITELI ELECTRIC CO LTD
Filing Date
2025-07-30
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Existing auxiliary mechanisms for transformer core winding are prone to generating debris and dust during the winding process, and lack effective cleaning and collection components, which affects the stability and quality of winding.

Method used

An auxiliary mechanism including a telescopic component, a cleaning component, and a collection component was designed. The telescopic component drives the cleaning component to clean debris in close contact with the iron core surface, and the collection component collects the debris and dust that are cleaned up, ensuring a clean winding environment.

Benefits of technology

It effectively removes debris and dust generated during the winding process, ensuring the stability and quality of the winding and improving the cleanliness of the winding environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to transformer technical field discloses a kind of auxiliary mechanisms for transformer core winding, including pedestal, winding mechanism, core, line main body, winding mechanism is fixedly arranged on pedestal, core is equipped on pedestal, line main body is equipped on core;Expansion assembly, cleaning assembly, collection assembly are equipped on pedestal, expansion assembly is equipped in the both sides end of pedestal, cleaning assembly is equipped on expansion assembly, collection assembly is set on pedestal;The utility model is presented by setting expansion assembly, can drive cleaning assembly to move, adapt the position change in the process of core winding;Sweeping rod in cleaning assembly cooperates first cleaning boss and long cleaning boss, effectively sweeps the debris and dust generated when winding, collection seat and collection box in collection assembly can carry out centralized collection to sundries under cleaning, overflow plate in collection box can prevent sundries overflow, handle is convenient for the taking and placing cleaning of collection box, solve the problem that existing mechanism lacks cleaning collection function.
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Description

Technical Field

[0001] This utility model relates to the field of transformer technology, specifically to an auxiliary mechanism for winding transformer cores. Background Technology

[0002] The existing Chinese patent document CN218568656U discloses an auxiliary mechanism for winding transformer cores, including an auxiliary platform. An adjusting block is slidably connected inside the auxiliary platform. A first motor is fixedly installed at the bottom of the auxiliary platform, and a second threaded rod, threadedly connected to the adjusting block, is fixedly connected to the output end of the first motor. A working box is fixedly connected to the top of the adjusting block, and a U-shaped frame is slidably connected inside the working box. An adjusting detection wheel is rotatably connected inside the U-shaped frame via a rotating shaft. A pressure sensor is fixedly installed on the inner wall of the working box. This invention can monitor the tightness of enameled copper wire through the spring, pressure sensor, U-shaped frame, and adjusting detection wheel. Simultaneously, the tightness of the enameled copper wire can be adjusted through the first motor, second threaded rod, working box, and adjusting detection wheel to ensure the tightness meets requirements and avoids affecting subsequent transformer core winding operations.

[0003] However, in the existing auxiliary mechanisms for transformer core winding, debris, dust, and other impurities are easily generated during the winding process. The existing mechanisms lack corresponding cleaning and collection components. If these impurities accumulate on the core for a long time, they may not only affect the stability of the winding process, but also have a certain potential impact on the winding quality.

[0004] Therefore, this utility model proposes an auxiliary mechanism for winding transformer cores to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide an auxiliary mechanism for winding transformer cores to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an auxiliary mechanism for winding transformer cores, comprising a base, a winding mechanism, an iron core, and a wire body, wherein the winding mechanism is fixedly mounted on the base, the iron core is mounted on the base, and the wire body is mounted on the iron core;

[0007] The base is provided with a telescopic component, a cleaning component, and a collection component. The telescopic component is located at both ends of the base, the cleaning component is located on the telescopic component, and the collection component is located on the base.

[0008] Preferably, the telescopic rod in the telescopic assembly is slidably embedded in the sleeve, the sleeve is fixedly mounted on the base, and the telescopic rod is driven by a motor.

[0009] Preferably, the cleaning rod in the cleaning assembly is fixedly disposed at the side end of the telescopic rod, and the cleaning rod is uniformly provided with first cleaning protrusions.

[0010] Preferably, a long cleaning protrusion is fixedly provided on the side of the first cleaning protrusion in the cleaning assembly, and the long cleaning protrusion and the first cleaning protrusion are in close contact with the side of the iron core.

[0011] Preferably, the collection seat in the collection assembly is fixedly disposed inside the base, and a collection box is adapted to slide and engage inside the collection seat.

[0012] Preferably, the collection box in the collection assembly is provided with a sliding strip, an anti-overflow plate is slidably engaged in the sliding strip, and a handle is provided at the end of the collection box.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: by setting a telescopic component, the cleaning component can be moved flexibly to adapt to the positional changes during the winding process of the iron core; the cleaning rod in the cleaning component, together with the first cleaning protrusion and the long cleaning protrusion, can closely adhere to the side of the iron core, effectively cleaning the debris and dust generated during winding, and avoiding the accumulation of debris that affects the winding stability; the collection seat and collection box in the collection component can collect the debris swept down, the anti-overflow plate in the collection box can prevent the debris from overflowing, and the handle facilitates the picking up and cleaning of the collection box. The overall structure, through the coordinated cooperation of cleaning and collection, solves the problem of the lack of cleaning and collection functions in the existing mechanism, ensures the cleanliness of the winding environment, and indirectly improves the winding quality of the transformer iron core. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the telescopic component structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the cleaning component structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the collection component of this utility model.

[0018] In the diagram: 1. Base; 2. Winding mechanism; 3. Iron core; 4. Wire body; 5. Telescopic assembly; 6. Cleaning assembly; 7. Collection assembly; 8. Telescopic rod; 9. Sleeve; 10. Cleaning rod; 11. First cleaning protrusion; 12. Long cleaning protrusion; 13. Collection seat; 14. Collection box; 15. Sliding strip; 16. Overflow plate; 17. Handle; 18. Detailed Implementation

[0019] The technical solutions in the embodiments of this utility model will be clearly and completely described below. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] Example 1: Please refer to Figures 1-2 An auxiliary mechanism for winding transformer cores includes a base 1, a winding mechanism 2, an iron core 3, and a wire body 4. The winding mechanism 2 is fixedly installed on the base 1, the iron core 3 is installed on the base 1, and the wire body 4 is installed on the iron core 3.

[0021] Its features include: a telescopic component 5, a cleaning component 6, and a collecting component 7. The telescopic component 5 is disposed at both ends of the base 1, the cleaning component 6 is disposed on the telescopic component 5, and the collecting component 7 is disposed on the base 1.

[0022] The telescopic rod 501 in the telescopic assembly 5 is slidably embedded in the sleeve 502, the sleeve 502 is fixedly mounted on the base 1, and the telescopic rod 501 is driven by a motor.

[0023] In use, the iron core 3 is installed on the base 1, and the winding mechanism 2 begins to wind the iron core 3. The main body of the wire 4 is gradually wound around the iron core 3. At this time, the telescopic component 5 is activated, and the motor drives the telescopic rod 501 to slide up and down inside the sleeve 502. Since the sleeve 502 is fixed on the base 1, the telescopic rod 501 can stably move along both ends of the base 1. During this process, the movement of the telescopic rod 501 can be adjusted according to the progress and position change of the iron core 3 winding. Cleaning can be continuously carried out during the winding process, and at the same time, it can be adjusted to a suitable position for the subsequent work of the cleaning component 6, ensuring that the cleaning component 6 can accurately correspond to the winding area of ​​the iron core 3.

[0024] Example 2: Based on Example 1, please refer to... Figures 2-3 The cleaning rod 601 in the cleaning assembly 6 is fixedly installed at the side end of the telescopic rod 501, and the cleaning rod 601 is evenly provided with first cleaning protrusions 602.

[0025] The first cleaning protrusion 602 in the cleaning assembly 6 is fixedly provided with a long cleaning protrusion 603 on its side. The long cleaning protrusion 603 and the first cleaning protrusion 602 are closely attached to the side of the iron core 3.

[0026] In use, driven by the telescopic component 5, the telescopic rod 501 moves and simultaneously drives the cleaning rod 601 to move up and down. Because the cleaning rod 601 is fixed to the side end of the telescopic rod 501, it can move close to or fit against the side of the iron core 3 along with the telescopic rod 501. The first cleaning protrusion 602 on the cleaning rod 601 is in close contact with the protruding part of the iron core 3, and the long cleaning protrusion 603 is in close contact with the recessed part. When the iron core 3 generates debris and dust from winding, the first cleaning protrusion 602 can clean the surface of ordinary debris, and the long cleaning protrusion 603 can clean deep into the gaps. The two work together to clean debris and debris from the iron core 3. The cleaned debris continues to fall into the collection component 7, preparing for subsequent collection.

[0027] Example 3: Based on Example 2, please refer to... Figures 3-4 The collection seat 701 in the collection component 7 is fixedly installed inside the base 1, and the collection box 702 is adapted to slide and snap into the collection seat 701.

[0028] The collection box 702 in the collection component 7 is provided with a sliding bar 703, and an anti-overflow plate 704 is slidably engaged in the sliding bar 703. A handle 705 is provided at the end of the collection box 702.

[0029] During use, the debris and dust swept off the iron core 3 will fall onto the base 1 and then into the collection box 702 inside the collection seat 701. The collection seat 701 is fixed inside the base 1, providing a stable placement space for the collection box 702. As the debris in the collection box 702 gradually increases, the anti-overflow plate 704 inside the sliding bar 703 can slide upward to prevent the debris from overflowing. When it is necessary to clean the collection box 702, hold the handle 705 and slide the collection box 702 out of the collection seat 701. After cleaning, slide it back into the collection seat 701 to complete the debris cleaning operation.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An auxiliary mechanism for winding a transformer core, comprising a base (1), a winding mechanism (2), a core (3), and a wire body (4), wherein the winding mechanism (2) is fixedly disposed on the base (1), the core (3) is disposed on the base (1), and the wire body (4) is disposed on the core (3); Its features are: It includes a telescopic component (5), a cleaning component (6), and a collection component (7). The telescopic component (5) is disposed on both ends of the base (1), the cleaning component (6) is disposed on the telescopic component (5), and the collection component (7) is disposed on the base (1).

2. The auxiliary mechanism for winding a transformer core according to claim 1, characterized in that: The telescopic rod (501) in the telescopic assembly (5) is slidably embedded in the sleeve (502), the sleeve (502) is fixedly set on the base (1), and the telescopic rod (501) is driven by a motor.

3. The auxiliary mechanism for winding transformer cores according to claim 1, characterized in that: The cleaning rod (601) in the cleaning assembly (6) is fixedly installed at the side end of the telescopic rod (501), and the cleaning rod (601) is uniformly provided with first cleaning protrusions (602).

4. The auxiliary mechanism for winding transformer cores according to claim 1, characterized in that: The first cleaning protrusion (602) in the cleaning assembly (6) is fixedly provided with a long cleaning protrusion (603) on its side. The long cleaning protrusion (603) and the first cleaning protrusion (602) are closely attached to the side of the iron core (3).

5. The auxiliary mechanism for winding a transformer core according to claim 1, characterized in that: The collection seat (701) in the collection component (7) is fixedly installed inside the base (1), and the collection box (702) is adapted to slide and snap into the collection seat (701).

6. The auxiliary mechanism for winding a transformer core according to claim 5, characterized in that: The collection box (702) in the collection component (7) is provided with a sliding bar (703), and an anti-overflow plate (704) is slidably engaged in the sliding bar (703). A handle (705) is provided at the end of the collection box (702).