Valve machining device

Abstract

The application provides a gas valve processing device for processing a gas valve, wherein the gas valve is provided with a first opening and a second opening; the gas valve processing device comprises a processing seat, a foolproof part and a limiting part; the processing seat is provided with a processing cavity configured to accommodate the gas valve; one end of the foolproof part can be accommodated in the first opening or the second opening; when the one end of the foolproof part is located in the first opening, the foolproof part is at least partially limited by the processing seat to prevent the gas valve from entering the processing cavity; when the one end of the foolproof part is located in the second opening, the gas valve and the foolproof part can enter the processing cavity; the limiting part is located in the processing cavity, and the limiting part is provided with a limiting hole; when the gas valve is in a processing position in the processing cavity, the foolproof part at least partially extends into the limiting hole.

Description

Technical Field

[0001] This application relates to the field of product processing technology, and in particular to a valve processing device. Background Technology

[0002] When processing air valves in batches, clamping errors are prone to occur, which can affect the processing of the air valves. Utility Model Content

[0003] This application provides a valve processing apparatus to solve the problem of clamping errors that easily occur when mass-producing valves in the known art.

[0004] This application provides a valve processing apparatus for processing a valve, wherein the valve has a first opening and a second opening; the valve processing apparatus includes a processing seat, a foolproof component, and a limiting component; the processing seat has a processing cavity configured to accommodate the valve; one end of the foolproof component can be accommodated in the first opening or the second opening; when one end of the foolproof component is located in the first opening, the foolproof component is at least partially limited by the processing seat to prevent the valve from entering the processing cavity; when one end of the foolproof component is located in the second opening, the valve and the foolproof component can enter the processing cavity; the limiting component is located in the processing cavity and has a limiting hole; when the valve is in the processing position in the processing cavity, the foolproof component at least partially extends into the limiting hole.

[0005] In one possible implementation, along a first direction, the first opening and the second opening are respectively located on opposite sides of the air valve, and along the first direction, the depth of the second opening is greater than the depth of the first opening.

[0006] When one end of the anti-fooling component is located in the first opening, the anti-fooling component is at least partially held by the machining seat to prevent the air valve from entering the machining chamber.

[0007] In one possible implementation, when one end of the anti-mistake component is located at the first opening, the distance between the end of the anti-mistake component away from the air valve and the side of the air valve away from the anti-mistake component is greater than the width of the processing cavity in the first direction.

[0008] When one end of the anti-mistake component is located in the second opening, the distance between the end of the anti-mistake component away from the air valve and the side of the air valve away from the anti-mistake component is less than the width of the processing cavity in the first direction.

[0009] In one possible implementation, along the second direction, one end of the limiting member has two limiting protrusions, and along the first direction, the two limiting protrusions are spaced apart, and the air valve can be partially accommodated between the two limiting protrusions, and the second direction intersects with the first direction;

[0010] One of the two limiting protrusions has a limiting hole, and the anti-fouling component can be inserted through the limiting hole.

[0011] In one possible implementation, along a third direction, the anti-fouling member abuts against the wall of the limiting hole, and the third direction intersects with the first direction and the second direction.

[0012] In one possible implementation, along the second direction, the limiting hole extends toward the side away from the limiting member to penetrate the limiting protrusion.

[0013] In one possible implementation, the valve processing apparatus further includes a clamping assembly located within the processing cavity, the clamping assembly being configured to clamp the valve located within the processing cavity.

[0014] In one possible implementation, along the second direction, the clamping assembly and the limiting member are spaced apart, and the air valve is clamped between the clamping assembly and the limiting member.

[0015] In one possible implementation, the number of the limiting members is set to two, and the two limiting members are spaced apart on opposite sides of the clamping assembly along the second direction.

[0016] In one possible implementation, the valve processing apparatus further includes a connector detachably connected to the processing base, the connector being used to connect a movable component configured to move the processing base.

[0017] In the valve processing apparatus of this application, one end of the anti-misplacement component is inserted into the first or second opening of the valve. The valve can only be placed in the processing chamber when the anti-misplacement component is inserted into the second opening of the valve. Furthermore, when the valve equipped with the anti-misplacement component is placed in the processing chamber, the valve is in the processing position and can be processed normally when the anti-misplacement component is extended into the limiting hole of the limiting component. Thus, through the cooperation of the processing seat, the limiting component, and the anti-misplacement component, it is ensured that the valve is in the processing position in the processing chamber, and the problem of incorrect valve placement will not occur, thus affecting subsequent processing. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the valve processing apparatus of this application in one embodiment.

[0019] Figure 2 This is a schematic diagram showing the separation state of the limiting member and the air valve in one embodiment of the air valve processing apparatus of this application.

[0020] Figure 3This is an exploded schematic diagram of one embodiment of the gas valve processing apparatus of this application.

[0021] Explanation of main component symbols: 100, air valve processing device; Y, first direction; X, second direction; Z, third direction; 10, processing seat; 11, processing cavity; 12, second connecting hole; 13, positioning hole; 20, air valve; 21, first opening; 22, second opening; 23, side hole; 30, anti-fooling component; 40, limiting component; 41, limiting protrusion; 410, limiting hole; 42, limiting cavity; 50, clamping assembly; 51, clamping seat; 52, gripper; 60, connecting component; 61, first connecting hole; 62, fastener; 63, positioning pin; 70, baffle.

[0022] The following detailed description, in conjunction with the accompanying drawings, will further illustrate this application. Detailed Implementation

[0023] The following description will refer to the accompanying drawings to provide a more complete picture of the present application. The drawings illustrate exemplary embodiments of the present application. However, the present application may be implemented in many different forms and should not be construed as limited to the exemplary embodiments set forth herein. These exemplary embodiments are provided to make the present application thorough and complete, and to fully convey the scope of the present application to those skilled in the art. The same reference numerals denote the same or similar components.

[0024] The terminology used herein is for the purpose of describing particular exemplary embodiments only and is not intended to limit the application. As used herein, unless the context clearly indicates otherwise, the singular forms “a,” “an,” and “the” are intended to also include the plural forms. Furthermore, when used herein, “comprising” and / or “including” and / or “having,” integers, steps, operations, components, and / or components, but does not exclude the presence or addition of one or more other features, regions, integers, steps, operations, components, and / or groups thereof.

[0025] Unless otherwise defined, all terms used herein (including technical and scientific terms) have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains. Furthermore, unless expressly defined herein, terms such as those defined in a general dictionary should be interpreted as having the same meaning as they have in the relevant art and in the content of this application, and will not be interpreted as having an idealized or overly formal meaning.

[0026] The specific embodiments of this application will be further described in detail below with reference to the accompanying drawings.

[0027] like Figures 1 to 2As shown, this embodiment provides a valve processing device 100 for processing a valve 20. The valve 20 has a first opening 21 and a second opening 22. The first opening 21 and the second opening 22 are conventional welding holes on the valve 20, so as to facilitate the subsequent connection of other pipes or joints to the valve 20 by welding.

[0028] The valve processing apparatus 100 includes a processing base 10, a foolproof component 30, and a limiting component 40. The processing base 10 has a processing cavity 11 configured to accommodate a valve 20. The foolproof component 30 is generally a cylindrical structure, with one end accommodated in a first opening 21 or a second opening 22. When one end of the foolproof component 30 is located in the first opening 21, the other end of the foolproof component 30 protrudes from the first opening 21, so that the foolproof component 30 is at least partially limited by the processing base 10, preventing the valve 20 from entering the processing cavity 11. When one end of the foolproof component 30 is located in the second opening 22, the other end of the foolproof component 30 is not limited by the processing base 10, and the valve 20 and the foolproof component 30 can enter the processing cavity 11. The limiting member 40 is located inside the machining cavity 11, and the limiting member 40 is provided with a limiting hole 410. When the air valve 20 is in the machining position inside the machining cavity 11, the anti-misalignment member 30 extends at least partially into the limiting hole 410. When the air valve 20 is not in the machining position, the anti-misalignment member 30 cannot extend into the limiting hole 410, thereby determining that there is a deviation in the current position of the air valve 20 and adjusting the position of the air valve 20 in a timely manner.

[0029] Thus, in the valve processing apparatus 100 of this application, one end of the anti-misalignment component 30 is inserted into the first opening 21 or the second opening 22 of the valve 20. Only when the anti-misalignment component 30 is inserted into the second opening 22 of the valve 20 can the valve 20 be placed in the processing chamber 11. Furthermore, when the valve 20 equipped with the anti-misalignment component 30 is placed in the processing chamber 11, when the anti-misalignment component 30 is partially inserted into the limiting hole 410 of the limiting component 40, the valve 20 is in the processing position and can be processed normally. Thus, through the cooperative action of the processing seat 10, the limiting component 40, and the anti-misalignment component 30, it is ensured that the valve 20 is in the processing position in the processing chamber 11, and the problem of incorrect placement of the valve 20 will not occur, thus affecting subsequent processing.

[0030] For ease of reading, this application introduces the terms first direction Y, second direction X, and third direction Z to describe embodiments of the application. The first direction Y, second direction X, and third direction Z can be three non-parallel straight lines in space; further, the first direction Y, second direction X, and third direction Z can be three mutually perpendicular directions in a three-dimensional coordinate system (a three-dimensional Cartesian coordinate system). In subsequent embodiments, the first direction Y is described as the Y-axis direction of the three-dimensional coordinate system, the second direction X as the X-axis direction of the three-dimensional coordinate system, and the third direction Z as the Z-axis direction of the three-dimensional coordinate system.

[0031] Please combine Figures 1 to 2 In one embodiment, the machining base 10 is generally square in shape. Along the third direction Z, the machining cavity 11 is formed by recessing downward from the top surface of the machining base 10.

[0032] The air valve 20 is generally cylindrical. Along the first direction Y, a first opening 21 and a second opening 22 are located on opposite sides of the air valve 20. The area requiring machining is the top side of the air valve 20, located between the first opening 21 and the second opening 22, and this area requires machining a side hole 23. When machining this side hole 23, it is necessary to ensure that the central axes of the first opening 21 and the second opening 22 of the air valve 20 are both horizontal. Both the first opening 21 and the second opening 22 extend along the first direction Y, and along the first direction Y, the depth of the second opening 22 is greater than the depth of the first opening 21.

[0033] When one end of the anti-misoperation component 30 is located in the first opening 21, the anti-misoperation component 30 is at least partially exposed in the first opening 21 and is held by the machining seat 10 to prevent the air valve 20 from entering the machining chamber 11. When one end of the anti-misoperation component 30 is located in the second opening 22, the anti-misoperation component 30 can be fully inserted into the second opening 22 or the portion of the anti-misoperation component 30 exposed in the second opening 22 is not held by the machining seat 10, ensuring that the anti-misoperation component 30 can enter the machining chamber 11 along with the air valve 20.

[0034] Specifically, when one end of the anti-misbehavior component 30 is located in the first opening 21, the distance between the end of the anti-misbehavior component 30 away from the air valve 20 and the side of the air valve 20 away from the anti-misbehavior component 30 is greater than the width of the processing cavity 11 in the first direction Y, so that the anti-misbehavior component 30 cannot be placed in the processing cavity 11 in a horizontal position.

[0035] When one end of the anti-misbehavior component 30 is located in the second opening 22, the distance between the end of the anti-misbehavior component 30 away from the air valve 20 and the side of the air valve 20 away from the anti-misbehavior component 30 is less than the width of the processing cavity 11 in the first direction Y, so that the anti-misbehavior component 30 can be placed in the processing cavity 11 in a horizontal position.

[0036] Please combine Figures 1 to 2 In one embodiment, the valve processing apparatus 100 further includes a clamping assembly 50 located within the processing cavity 11, configured to clamp the valve 20 located within the processing cavity 11. Along the second direction X, the clamping assembly 50 and the limiting member 40 are spaced apart, and the valve 20 is clamped between the clamping assembly 50 and the limiting member 40.

[0037] In this embodiment, two limiting members 40 are provided, spaced apart along the second direction X, on opposite sides of the clamping assembly 50. The clamping assembly 50 is located approximately in the middle of the machining cavity 11, and the two limiting members 40 are located at opposite ends of the machining cavity 11 along the second direction X. The clamping assembly 50 can hold the air valve 20 against the limiting member 40, thereby causing the end of the limiting member 40 away from the clamping assembly 50 to abut against the machining seat 10, thus clamping the air valve 20.

[0038] Furthermore, the clamping assembly 50 includes a clamping base 51 and two grippers 52. The clamping base 51 is connected to the machining base 10. The two grippers 52 are arranged sequentially along the second direction X, and both grippers 52 are slidably connected to the clamping base 51 along the second direction X, so that the two grippers 52 can move closer to or further away from the adjacent limiting member 40. Thus, when the grippers 52 move away from the adjacent limiting member 40, the air valve 20 can be placed between the grippers 52 and the limiting member 40, and then the grippers 52 move toward the limiting member 40 until the grippers 52 hold the limiting member 40 against the machining base 10 through the air valve 20.

[0039] It is worth noting that the gripper 52 and the clamping seat 51 can be connected by a threaded engagement to achieve the sliding of the gripper 52 relative to the clamping seat 51 and its positioning after sliding into place. Alternatively, the gripper 52 can be elastically connected to the clamping seat 51 via a compression spring, so that the compression spring continuously applies an elastic force to the gripper 52, causing it to move away from the clamping seat 51. The specific structure of the gripper 52 and the clamping seat 51 is not limited in this application; it is sufficient that the gripper 52 slides relative to the clamping seat 51 and that the two lock in place after sliding into place.

[0040] Please combine Figures 1 to 2 In one embodiment, along the second direction X, the limiting member 40 has two limiting protrusions 41 protruding from one end near the clamping assembly 50, and the limiting protrusions 41 protrude along the second direction X. Along the first direction Y, the two limiting protrusions 41 are spaced apart to form a limiting cavity 42 between the two limiting protrusions 41. The air valve 20 can be partially accommodated within the limiting cavity 42 between the two limiting protrusions 41, and the air valve 20 is limited by the two limiting protrusions 41 abutting against opposite sides of the air valve 20 in the first direction Y.

[0041] In this embodiment, one of the two limiting protrusions 41 has a limiting hole 410, through which the anti-fooling member 30 can pass. Along the second direction X, the limiting hole 410 extends away from the limiting member 40 and penetrates the limiting protrusion 41, forming an opening at the end of the limiting protrusion 41 away from the limiting member 40. When the air valve 20 enters the limiting cavity 42, the anti-fooling member 30 can enter the limiting hole 410 through the opening, thereby smoothly placing the air valve 20 into the limiting cavity 42.

[0042] Furthermore, along the third direction Z, the anti-fooling member 30 and the hole wall of the limiting hole 410 abut against each other, so as to prevent the anti-fooling member 30 from moving along the third direction Z by the limiting protrusion 41, thereby preventing the air valve 20 from deflecting in the limiting cavity 42.

[0043] In this embodiment, the limiting holes 410 of the two limiting members 40 are located on the limiting protrusions 41 of the limiting members 40 on different sides of the first direction Y.

[0044] Please combine Figures 2 to 3 In one embodiment, the valve processing apparatus 100 further includes a connector 60, which is detachably connected to the processing base 10. The connector 60 is used to connect a moving component, which is configured to move the processing base 10. The moving component is a multi-degree-of-freedom manipulator, and the processing base 10 can be connected to the drive end of the multi-degree-of-freedom manipulator via the connector 60, thereby enabling the multi-degree-of-freedom manipulator to transfer and adjust the attitude of the processing base 10.

[0045] In this embodiment, two connectors 60 are provided, connected to opposite sides of the machining base 10 along the first direction Y. Each connector 60 has a first connecting hole 61, and the machining base 10 has a second connecting hole 12. Both the first connecting hole 61 and the second connecting hole 12 are threaded holes, and a fastener 62 passes through both holes to connect the connector 60 to the machining base 10. The fastener 62 can be a screw or other threaded component.

[0046] Furthermore, the connector 60 is provided with a positioning pin 63, and the machining base 10 is provided with a positioning hole 13. The positioning pin 63 can be inserted into the positioning hole 13, thereby quickly aligning the connector 60 and the machining base 10 and fixing the connector 60 and the machining base 10.

[0047] In this embodiment, the valve processing apparatus 100 further includes a baffle 70, which is connected to the processing base 10 and configured to block waste generated during the processing of the valve 20. The baffle 70 can be connected to the processing base 10 by screws or other threaded components for easy installation and removal. Along the third direction Z, the baffle 70 is located below the connector 60, and the baffle 70 extends beyond the connector 60 in the first direction Y. Furthermore, there are two baffles 70, each located below one of the two connectors 60.

[0048] The specific embodiments of this application have been described above with reference to the accompanying drawings. However, those skilled in the art will understand that various changes and substitutions can be made to the specific embodiments of this application without departing from the scope of this application. All such changes and substitutions fall within the scope defined by this application.

Claims

1. A valve processing apparatus for processing valves, wherein the valves are provided with a first opening and a second opening; characterized in that, The valve processing device includes: A machining base having a machining cavity configured to accommodate the air valve; The anti-misoperation component has one end that can be accommodated in the first opening or the second opening. When one end of the anti-misoperation component is located in the first opening, the anti-misoperation component is at least partially limited by the machining seat to prevent the air valve from entering the machining cavity. When one end of the anti-misoperation component is located in the second opening, the air valve and the anti-misoperation component can enter the machining cavity. A limiting member is located inside the processing cavity. The limiting member has a limiting hole. When the air valve is in the processing position inside the processing cavity, the anti-fooling member extends at least partially into the limiting hole.

2. The valve processing apparatus as described in claim 1, characterized in that, Along the first direction, the first opening and the second opening are respectively located on opposite sides of the air valve, and along the first direction, the depth of the second opening is greater than the depth of the first opening; When one end of the anti-fooling component is located in the first opening, the anti-fooling component is at least partially held by the machining seat to prevent the air valve from entering the machining chamber.

3. The valve processing apparatus as described in claim 2, characterized in that, When one end of the anti-misbehavior component is located in the first opening, the distance between the end of the anti-misbehavior component away from the air valve and the side of the air valve away from the anti-misbehavior component is greater than the width of the processing cavity in the first direction; When one end of the anti-mistake component is located in the second opening, the distance between the end of the anti-mistake component away from the air valve and the side of the air valve away from the anti-mistake component is less than the width of the processing cavity in the first direction.

4. The valve processing apparatus as described in claim 1, characterized in that, Along the second direction, one end of the limiting member is provided with two limiting protrusions. Along the first direction, the two limiting protrusions are spaced apart. The air valve can be partially accommodated between the two limiting protrusions. The second direction intersects with the first direction. One of the two limiting protrusions has a limiting hole, and the anti-fouling component can be inserted through the limiting hole.

5. The valve processing apparatus as described in claim 4, characterized in that, Along a third direction, the anti-fooling component abuts against the wall of the limiting hole, and the third direction intersects with the first direction and the second direction.

6. The valve processing apparatus as described in claim 4, characterized in that, Along the second direction, the limiting hole extends toward the side away from the limiting member to penetrate the limiting protrusion.

7. The valve processing apparatus as described in claim 1, characterized in that, The valve processing device further includes a clamping assembly located within the processing cavity, the clamping assembly being configured to clamp the valve located within the processing cavity.

8. The valve processing apparatus as described in claim 7, characterized in that, Along the second direction, the clamping assembly and the limiting member are spaced apart, and the air valve is clamped between the clamping assembly and the limiting member.

9. The valve processing apparatus as described in claim 8, characterized in that, The number of limiting members is set to two, and along the second direction, the two limiting members are spaced apart on opposite sides of the clamping assembly.

10. The valve processing apparatus as described in claim 1, characterized in that, The valve processing device further includes a connector detachably connected to the processing base. The connector is used to connect a movable component configured to move the processing base.

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