A copper pipe testing tool special for copper pipe processing

By designing a combination structure of multiple limit plates and support frames, the synchronous fixing and testing of copper tubes were achieved, solving the problem of low efficiency of existing tooling and improving the convenience and stability of copper tube testing.

CN224347689UActive Publication Date: 2026-06-12QINGDAO ZHONGYE NEW MATERIAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO ZHONGYE NEW MATERIAL TECH CO LTD
Filing Date
2025-05-23
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

Existing copper tube processing fixtures can only fix one copper tube at a time, resulting in low testing efficiency, long operation time, and inconvenient disassembly, making it difficult to meet the needs of efficient and convenient production testing.

Method used

A special testing fixture for copper tube processing was designed. It adopts multiple sets of symmetrically arranged limiting plates and support frames. Through the combination structure of gears, gear rings, slide rails, sliders and threaded rods, it can realize the synchronous fixing and testing of multiple copper tubes and optimize the clamping method to enhance stability.

Benefits of technology

It enables simultaneous clamping and testing of multiple copper tubes, significantly improving testing efficiency, operational convenience, and clamping stability. It solves the problems of low efficiency and inconvenient disassembly and assembly of traditional tooling, and enhances the convenience and safety of the overall testing work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to copper pipe production equipment technical field, concretely to a kind of copper pipe testing tool special for copper pipe processing, including two groups of symmetrical lower limit disc, two groups of supporting frame are fixedly installed between limit disc, the inside of limit disc is provided with inner chamber, the inside rotationally connected gear one of inner chamber, two groups of fixedly installed shaft between gear one, the inside lower end surface of lower limit disc is fixedly installed with motor, the output shaft of motor is fixedly connected with gear one, the upper end surface of lower limit disc is provided with multiple limit slots, multiple limit slots are all interconnected with inner chamber.The utility model is through setting multiple copper pipe synchronous fixed detection structure, realize the clamping and detection of multiple copper pipes simultaneously, significantly improve test efficiency, at the same time, optimization fixed mode, enhance clamping stability, avoid copper pipe loosening in testing process, effectively solve the problem of low single operation efficiency, inconvenient disassembly of traditional tool, improve the convenience and security of overall detection work.
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Description

Technical Field

[0001] This utility model relates to the field of copper tube production technology, and in particular to a copper tube testing fixture specifically designed for copper tube processing. Background Technology

[0002] During the processing of copper tubes in metal products, the copper tubes need to be tested. During the test, the copper tube is fixed by a fixture. One end of the copper tube is fixed by the upper and lower arc-shaped clamps on the fixture. Then, the fixing part of the copper tube tensile strength tester is used to fix the other end of the copper tube. Then, the fixing part of the tester begins to move to test the tensile strength of the copper tube.

[0003] The existing fixture can only fix a single copper tube at a time, resulting in low testing efficiency and long operation time. At the same time, the copper tube is inconvenient to disassemble after fixing, which increases the difficulty of operation and labor intensity, affecting the overall work efficiency. This structural design is not conducive to batch testing and quick replacement, and it is difficult to meet the needs of efficient and convenient production testing. It is urgent to optimize and improve the fixture to enhance testing efficiency and ease of operation. Summary of the Invention

[0004] The technical problem to be solved by this utility model is to provide a special copper tube testing fixture for copper tube processing.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a copper tube testing fixture for copper tube processing, comprising two sets of symmetrically arranged lower limiting plates, a support frame fixedly installed between the two sets of limiting plates, an inner cavity opened inside the limiting plate, a gear rotatably connected inside the inner cavity, a rotating shaft fixedly installed between the two sets of gears, a motor fixedly installed on the lower inner end face of the lower limiting plate, the output shaft of the motor fixedly connected to the gear, multiple limiting grooves opened on the upper end face of the lower limiting plate, all of the multiple limiting grooves communicating with the inner cavity, a gear ring rotatably connected inside the limiting groove, the gear ring meshing with the gear, a slide rail fixedly installed on the inner wall of the gear ring, a slider slidably connected inside the slide rail, a guide groove fixedly installed on the lower inner end face of the limiting groove, a slide rod fixedly installed on the lower end face of the slider, the slide rod slidably connected to the guide groove.

[0006] A clamping plate is fixedly installed on the outer surface of the slide bar, and an anti-slip pad is fixedly installed on the inner wall of the clamping plate.

[0007] The slide rail, slider, slide rod, guide groove and clamp are each provided in multiple sets, arranged in a ring at intervals.

[0008] A threaded rod is rotatably connected to the upper end face of the limiting plate mentioned above, and the thread groove on the outer surface of the threaded rod is a one-way thread groove.

[0009] Gear 2 is fixedly installed on the outer surface of the threaded rod, and gear 2 meshes with gear 1.

[0010] A limit plate is fixedly installed on the upper end face of the support frame, and an upper cover plate is provided on the upper side of the support frame.

[0011] The lower end face of the upper cover plate is provided with a threaded hole corresponding to the threaded rod, and a sliding sleeve is fixedly installed on the outer surface of the upper cover plate for the limiting plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model enables the simultaneous clamping and testing of multiple copper tubes by setting up multiple sets of copper tube synchronous fixing and testing structures, which significantly improves testing efficiency. At the same time, the fixing method is optimized to enhance clamping stability and prevent the copper tubes from loosening during the testing process. This effectively solves the problems of low efficiency and inconvenient disassembly and assembly of traditional tooling, and improves the convenience and safety of the overall testing work. Attached Figure Description

[0014] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0015] Figure 1 This is an overall structural view of the present invention;

[0016] Figure 2 For the present utility model Figure 1 Enlarged view of point A in the middle;

[0017] Figure 3 This is a cross-sectional view of the overall structure of this utility model;

[0018] Figure 4 For the present utility model Figure 3 Enlarged diagram of point B in the middle.

[0019] Explanation of reference numerals in the attached figures:

[0020] 1. Limiting plate; 2. Support frame; 3. Inner cavity; 4. Gear 1; 5. Rotating shaft; 6. Motor; 7. Gear ring; 8. Limiting groove; 9. Slide rail 1; 10. Slider; 11. Slide rod; 12. Guide groove; 13. Clamping plate; 14. Threaded rod; 15. Gear 2; 16. Limiting plate; 17. Top cover plate; 18. Threaded hole; 19. Sliding sleeve. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1 to 4 This utility model provides a technical solution:

[0023] A copper tube testing fixture for copper tube processing includes two symmetrically arranged lower limit plates 1. A support frame 2 is fixedly installed between the two sets of limit plates 1. An inner cavity 3 is opened inside the limit plate 1. A gear 4 is rotatably connected inside the inner cavity 3. A rotating shaft 5 is fixedly installed between the two sets of gears 4. A motor 6 is fixedly installed on the lower end face of the inner side limit plate 1. The output shaft of the motor 6 is fixedly connected to the gear 4. Multiple limit grooves 8 are opened on the upper end face of the lower limit plate 1. The multiple limit grooves 8 are all interconnected with the inner cavity 3. A gear ring 7 is rotatably connected inside the limit groove 8. The gear ring 7 meshes with the gear 4. A slide rail 9 is fixedly installed on the inner wall of the gear ring 7. A slider 10 is slidably connected inside the slide rail 9. A guide groove 12 is fixedly installed on the lower end face of the inner side limit groove 8. A slide rod 11 is fixedly installed on the lower end face of the slider 10. The slide rod 11 is slidably connected to the guide groove 12.

[0024] A clamping plate 13 is fixedly installed on the outer surface of the slide bar 11, and an anti-slip pad is fixedly installed on the inner wall of the clamping plate 13.

[0025] Multiple sets of slide rail 19, slider 10, slide rod 11, guide groove 12 and clamping plate 13 are provided and arranged in a ring at intervals.

[0026] When multiple sets of copper tubes need to be fixed for testing, multiple sets of copper tubes are placed into the equipment through the limiting groove 8 on the upper cover plate 17. Then, the motor 6 is started to make gear 4 rotate. The two sets of gear 4 are fixedly connected by the rotating shaft 5, so the two sets of gear 4 rotate synchronously.

[0027] The gear ring 7 meshes with the gear 4, thus driving the gear ring 7 to rotate. The gear ring 7 simultaneously carries the slide rail 9 to move. The slider 10, which is slidably connected inside the slide rail, is fixedly connected to the slide rod 11, which is slidably connected inside the guide groove 12. Therefore, the displacement direction of the slide rod 11 is guided, so that the clamp 13, which is fixedly installed on the outer surface of the slide rod 11, is simultaneously pressed tightly against the copper tube. The upper and lower limit plates 1 both initially fix the copper tube.

[0028] A threaded rod 14 is rotatably connected to the upper end face of the upper limiting plate 1, and the thread groove on the outer surface of the threaded rod 14 is a one-way thread groove.

[0029] Gear 2 15 is fixedly installed on the outer surface of threaded rod 14, and gear 2 15 meshes with gear 1 4.

[0030] A limit plate 16 is fixedly installed on the upper end face of the support frame 2, and an upper cover plate 17 is provided on the upper side of the support frame 2.

[0031] The lower end face of the upper cover plate 17 is provided with a threaded hole 18 corresponding to the threaded rod 14, and a sliding sleeve 19 is fixedly installed on the outer surface of the upper cover plate 17 for the limiting plate 16.

[0032] After initial fixing, the upper cover plate 17 can be placed on the threaded rod 14, so that the threaded rod 14 and the threaded hole 18 on the upper cover plate 17 are connected by a screw drive. The gear 4 on the upper limit plate 1 meshes with the gear 15 on the threaded rod 14, so that the threaded rod 14 can rotate. The screw drive connection between the threaded rod 14 and the threaded hole 18 on the upper cover plate 17 allows the upper cover plate 17 to descend. In conjunction with the limit plate 1 at the bottom of the equipment, the copper tube is clamped and fixed for a second time, further strengthening the fixing effect. The combination of the sliding sleeve 19 and the limit plate 16 can guide and limit the upper cover plate 17.

[0033] Existing fixtures can only fix a single copper tube at a time, resulting in low testing efficiency and long operation time. Furthermore, the inconvenience of disassembling the fixed copper tube increases operational difficulty and labor intensity, impacting overall work efficiency. This structural design is not conducive to batch testing and rapid replacement, failing to meet the demands of efficient and convenient production testing. Optimization and improvement are urgently needed to enhance testing efficiency and operational convenience. Therefore, this utility model proposes a multi-set copper tube synchronous fixing and testing structure, enabling the simultaneous clamping and testing of multiple copper tubes, significantly improving testing efficiency. Simultaneously, the optimized fixing method enhances clamping stability, preventing copper tube loosening during testing. This effectively solves the problems of low single-operation efficiency and inconvenient disassembly / reassembly associated with traditional fixtures, improving the overall convenience and safety of the testing process.

[0034] Working principle: When multiple sets of copper tubes need to be fixed and tested, multiple sets of copper tubes are placed into the equipment through the limiting groove 8 on the upper cover plate 17. Then, the motor 6 is started to make gear 4 rotate. The two sets of gears 4 are fixedly connected by the rotating shaft 5, so the two sets of gears 4 rotate synchronously.

[0035] The gear ring 7 meshes with the gear 4, thus driving the gear ring 7 to rotate. The gear ring 7 simultaneously carries the slide rail 9 to move. The slider 10, which is slidably connected inside the slide rail, is fixedly connected to the slide rod 11, which is slidably connected inside the guide groove 12. Therefore, the displacement direction of the slide rod 11 is guided, so that the clamp 13, which is fixedly installed on the outer surface of the slide rod 11, is simultaneously pressed tightly against the copper tube. The upper and lower limit plates 1 both initially fix the copper tube.

[0036] After initial fixing, the upper cover plate 17 can be placed on the threaded rod 14, so that the threaded rod 14 and the threaded hole 18 on the upper cover plate 17 are connected by a screw drive. The gear 4 on the upper limit plate 1 meshes with the gear 15 on the threaded rod 14, so that the threaded rod 14 can rotate. The screw drive connection between the threaded rod 14 and the threaded hole 18 on the upper cover plate 17 allows the upper cover plate 17 to descend. In conjunction with the limit plate 1 at the bottom of the equipment, the copper tube is clamped and fixed for a second time, further strengthening the fixing effect. The combination of the sliding sleeve 19 and the limit plate 16 can guide and limit the upper cover plate 17.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A copper tube testing fixture specifically for copper tube processing, comprising two sets of symmetrically arranged lower limit plates (1), characterized in that: A support frame (2) is fixedly installed between the two sets of limiting plates (1). An inner cavity (3) is opened inside the limiting plate (1). A gear (4) is rotatably connected inside the inner cavity (3). A rotating shaft (5) is fixedly installed between the two sets of gears (4). A motor (6) is fixedly installed on the lower end face of the lower limiting plate (1). The output shaft of the motor (6) is fixedly connected to the gear (4). Multiple limiting grooves (8) are opened on the upper end face of the lower limiting plate (1). The grooves (8) are all connected to the inner cavity (3). The inner cavity of the limiting groove (8) is rotatably connected to a toothed ring (7). The toothed ring (7) meshes with a gear (4). The inner wall of the toothed ring (7) is fixedly installed with a slide rail (9). The slide rail (9) is slidably connected with a slider (10). The lower inner surface of the limiting groove (8) is fixedly installed with a guide groove (12). The lower inner surface of the slider (10) is fixedly installed with a slide rod (11). The slide rod (11) is slidably connected with the guide groove (12).

2. The copper tube testing fixture for copper tube processing according to claim 1, characterized in that: A clamping plate (13) is fixedly installed on the outer surface of the slide bar (11), and an anti-slip pad is fixedly installed on the inner wall of the clamping plate (13).

3. The copper tube testing fixture for copper tube processing according to claim 2, characterized in that: The slide rail (9), slider (10), slide rod (11), guide groove (12) and clamping plate (13) are all provided in multiple sets and arranged in a ring at intervals.

4. The copper tube testing fixture for copper tube processing according to claim 3, characterized in that: The upper end face of the upper limiting plate (1) is rotatably connected to a threaded rod (14), and the thread groove on the outer surface of the threaded rod (14) is a one-way thread groove.

5. The copper tube testing fixture for copper tube processing according to claim 4, characterized in that: Gear 2 (15) is fixedly installed on the outer surface of the threaded rod (14), and gear 2 (15) meshes with gear 1 (4).

6. The copper tube testing fixture for copper tube processing according to claim 5, characterized in that: A limiting plate (16) is fixedly installed on the upper end face of the support frame (2), and an upper cover plate (17) is provided on the upper side of the support frame (2).

7. The copper tube testing fixture for copper tube processing according to claim 6, characterized in that: The lower end face of the upper cover plate (17) is provided with a threaded hole (18) corresponding to the threaded rod (14), and a sliding sleeve (19) is fixedly installed on the outer surface of the upper cover plate (17) for the limiting plate (16).