A bottle cap sorting device of a press-pad bottle cap boxing machine

By designing a bottle cap sorting device for a pressure-press bottle cap packing machine, the automatic flipping, climbing conveying and gripping of bottle caps are realized, solving the problem of low efficiency in bottle cap packing and achieving efficient and automated sorting and packing.

CN224349208UActive Publication Date: 2026-06-12DONGGUAN WEILIHE ROBOT CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN WEILIHE ROBOT CO LTD
Filing Date
2025-05-26
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

In existing technologies, bottle cap packing is inefficient, manual sorting is time-consuming and labor-intensive, and robotic arms can only grab one bottle cap at a time, which affects the efficiency of subsequent packaging.

Method used

Design a bottle cap sorting device for a pressure-pressed bottle cap packing machine, including a flipping and climbing conveying mechanism, a cap picking mechanism, and a bottle cap sorting device, which realizes the sorting and packing of bottle caps through automatic flipping, climbing conveying, and grabbing.

Benefits of technology

It improves the conveying efficiency of bottle caps, realizes automated sorting and packing of bottle caps, improves packing efficiency, and reduces manual intervention.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224349208U_ABST
    Figure CN224349208U_ABST
Patent Text Reader

Abstract

The utility model provides a kind of bottle cap sequencing device of pressing pad bottle cap packing machine, including turning over climbing conveying mechanism and be set on the cap taking mechanism of rack, bottle cap sequencing device;The turning over climbing conveying mechanism one end is located in the lower end of pressing pad conveyor belt;The other end extends to the position of bottle cap sequencing device;The cap taking mechanism is set on the side wall of rack, and extend to turning over climbing conveying mechanism and be used to the bottle cap on turning over climbing conveying mechanism is grabbed to bottle cap sequencing device.The utility model can realize the turning over of bottle cap and climbing conveying by turning over climbing conveying mechanism, to improve the conveying efficiency of bottle cap;The utility model is grabbed to bottle cap sequencing device by cap taking mechanism, and transverse and lifting movement is realized by transverse moving mechanism and lifting mechanism, to ensure that the smooth progress of bottle cap grabbing;The utility model can realize the sequencing of multiple bottle caps by bottle cap sequencing device, and the number of each row of bottle caps can be adjusted.
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Description

Technical Field

[0001] This utility model relates to the field of bottle cap sorting technology, and in particular to a bottle cap sorting device for a pressure-pressed bottle cap boxing machine. Background Technology

[0002] Bottle caps are a common item in daily life, used for storing items such as bottles, cups, and jars. To ensure the bottle cap's airtightness, a sealing ring is usually installed inside. After the sealing ring is pressed into the bottle cap, it needs to be packed into boxes for easy shipping.

[0003] Current technology primarily uses suction cups to clamp multiple bottle caps into a box, which is then manually sealed to achieve packaging. However, the bottle caps need to be arranged before packaging to ensure the robotic arm can smoothly grasp them. Current technology mainly involves manually arranging the bottle caps in a specific way before using the robotic arm to grasp them. Another method involves using the robotic arm to directly grab bottle caps from a conveyor belt; however, this method can only grab one bottle cap at a time, resulting in low efficiency and hindering subsequent packaging. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a bottle cap sorting device for a pressure-press bottle cap boxing machine. This utility model has a simple structure and can automatically realize the flipping and sorting of bottle caps, with a high degree of automation.

[0005] The technical solution of this utility model is as follows: a bottle cap sorting device for a pressure-pressed bottle cap packing machine, including a flipping and climbing conveyor mechanism, a cap picking mechanism and a bottle cap sorting device arranged on the frame; one end of the flipping and climbing conveyor mechanism is located at the lower end of the pressure-pressed conveyor belt; the other end extends to the position of the bottle cap sorting device; the cap picking mechanism is arranged on the side wall of the frame and extends to the flipping and climbing conveyor mechanism and is used to pick up the bottle caps on the flipping and climbing conveyor mechanism and transfer them to the bottle cap sorting device.

[0006] Preferably, the flipping and climbing conveying mechanism includes a climbing conveying bracket and a climbing conveyor belt mounted on the climbing conveying bracket; an arc-shaped flipping panel is provided on the feed end of the climbing conveying bracket; a baffle plate is provided at the lower end of the arc-shaped flipping panel; multiple strip grooves are also provided on the arc-shaped flipping panel; and multiple guide plates are also provided on the climbing conveyor belt.

[0007] Preferably, the lid-removing mechanism includes a lateral moving mechanism, a lifting mechanism, and a gripping mechanism. The lifting mechanism is slidably mounted on the lateral moving mechanism, and the gripping mechanism is provided at the lower end of the lifting mechanism.

[0008] Preferably, the lateral movement mechanism includes a crossbeam, a drive motor, and a drive belt; the crossbeam is mounted on the side wall of the frame, and a drive motor is mounted on one end of the crossbeam, with a pulley assembly connected to the motor shaft of the drive motor; a driven pulley is mounted on the other end of the crossbeam, and a drive belt is fitted onto the pulley assembly and the driven pulley; a lateral sliding plate is fitted onto the drive belt.

[0009] Preferably, the lifting mechanism includes a lifting cylinder; the lifting cylinder is mounted on the transverse slide plate via a connecting plate, and the lower end of the lifting cylinder is connected to a fixing frame.

[0010] Preferably, the gripping mechanism includes multiple suction nozzles disposed at the lower end of the fixed frame.

[0011] Preferably, the bottle cap sorting device includes a material conveyor belt, which is sleeved on an active roller and a driven roller mounted on a frame, and the active roller is also connected to a conveyor belt motor; the discharge end of the material conveyor belt is also provided with a baffle.

[0012] Preferably, adjusting frames are also provided on both sides of the material conveyor belt; the adjusting frames are mounted on the frame and located on the material conveyor belt.

[0013] Preferably, the adjusting frame includes two crossbars; the two crossbars are located on the left and right sides of the material conveyor belt; and each crossbar is connected to multiple adjusting rods; each adjusting rod is mounted on the frame via a corresponding adjusting seat.

[0014] Preferably, the baffle is mounted on the adjusting frame, and the baffle includes a horizontal plate and multiple baffles. The horizontal plate has strip grooves at both ends, and a number of screw holes are formed between two strip grooves. An L-shaped plate is adjustablely connected to the horizontal plate through the strip grooves, and the L-shaped plate is clamped on the horizontal bar. The multiple baffles are connected to the screw holes by bolts.

[0015] The beneficial effects of this utility model are as follows:

[0016] 1. This utility model can realize the flipping and climbing conveying of bottle caps through the flipping and climbing conveying mechanism, thereby improving the conveying efficiency of bottle caps;

[0017] 2. This utility model uses a cap-grabbing mechanism to grab bottle caps onto a bottle cap sorting device, and uses a lateral movement mechanism and a lifting mechanism to achieve lateral and lifting movements, thereby ensuring smooth bottle cap grabbing.

[0018] 3. This utility model can sort multiple bottle caps using a bottle cap sorting device, and the number of bottle caps in each row can be adjusted. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is an enlarged structural schematic diagram of the present invention;

[0021] Figure 3 This is a schematic diagram of the bottle cap sorting device of this utility model;

[0022] In the diagram, 1-flipping and climbing conveyor mechanism; 2-frame; 3-cap picking mechanism; 4-cap sorting device;

[0023] 11-Climbing conveyor support; 12-Climbing conveyor belt; 13-Arc-shaped flip panel; 14-Baffle plate; 15-Guide plate;

[0024] 31- Lateral movement mechanism; 32- Lifting mechanism; 33- Gripping mechanism;

[0025] 311-Crossbeam; 312-Drive motor; 313-Drive belt; 314-Horizontal sliding plate;

[0026] 321 - Lifting cylinder; 322 - Fixing bracket;

[0027] 331 - Suction nozzle;

[0028] 41-Conveyor belt for full load; 42-Conveyor belt motor; 43-Adjusting frame; 44-Baffle frame;

[0029] 431-Horizontal bar; 432-Adjusting rod; 433-Adjusting seat;

[0030] 441-Horizontal plate; 442-Baffle;

[0031] 100-Pressure pad conveyor belt. Detailed Implementation

[0032] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings:

[0033] like Figure 1As shown, this embodiment provides a bottle cap sorting device for a pressure-pressed bottle cap packing machine, including a flipping and climbing conveyor mechanism 1, a cap-picking mechanism 3, and a bottle cap sorting device 4 mounted on a frame 2. One end of the flipping and climbing conveyor mechanism 1 is located at the lower end of the pressure-pressed conveyor belt 100, and the other end extends to the position of the bottle cap sorting device 4. The cap-picking mechanism 3 is mounted on the side wall of the frame 2 and extends to the flipping and climbing conveyor mechanism 1 to pick up the bottle caps on the flipping and climbing conveyor mechanism 1 and place them onto the bottle cap sorting device 4. In this embodiment, after the bottle caps are pressed in the pressure-pressing process, they are output through the pressure-pressed conveyor belt 100. The flipping and climbing conveyor mechanism 1 flips the bottle caps and then climbs them onto the horizontal conveyor belt of the flipping and climbing conveyor mechanism 1. Then, the cap-picking mechanism 3 picks up the bottle caps on the horizontal conveyor belt and places them onto the bottle cap sorting device 4 for sorting, so that another robotic arm can pick up the sorted bottle caps for the next process.

[0034] As a preferred embodiment, such as Figure 2 As shown, the flipping and climbing conveyor mechanism 1 includes a climbing conveyor support 11 and a climbing conveyor belt 12 disposed on the climbing conveyor support 11; an arc-shaped flipping panel 13 is disposed on the feeding end of the climbing conveyor support 11; a baffle plate 14 is disposed at the lower end of the arc-shaped flipping panel 13; multiple strip grooves are also provided on the arc-shaped flipping panel 13; and multiple guide plates 15 are also disposed on the climbing conveyor belt 12.

[0035] In this embodiment, when the bottle cap is output through the discharge end of the pressure pad conveyor belt 100, the bottle cap is flipped over by the arc-shaped flip panel 13. After being flipped over, the bottle cap stays on the arc-shaped flip panel 13 under the action of the baffle plate 14, and enters the climbing conveyor belt 12 through the strip groove.

[0036] As a preferred embodiment, such as Figure 2 As shown, the cap-removing mechanism 3 includes a horizontal moving mechanism 31, a lifting mechanism 32, and a gripping mechanism 33. The lifting mechanism 32 is slidably mounted on the horizontal moving mechanism 31, and the gripping mechanism 33 is provided at the lower end of the lifting mechanism 32.

[0037] As a preferred embodiment, such as Figure 2 As shown, the lateral movement mechanism 31 includes a crossbeam 311, a drive motor 312, and a drive belt 313. The crossbeam 311 is mounted on the side wall of the frame 2, and the drive motor 312 is mounted at one end of the crossbeam 311. A pulley assembly is connected to the motor shaft of the drive motor 312. A driven pulley is mounted at the other end of the crossbeam 311, and the drive belt 313 is fitted onto the pulley assembly and the driven pulley. A lateral sliding plate 314 is fitted onto the drive belt 313. In this embodiment, the lateral movement of the lateral sliding plate 314 is achieved by controlling the movement of the drive belt 313 through the drive motor 312.

[0038] As a preferred embodiment, such as Figure 2 As shown, the lifting mechanism 32 includes a lifting cylinder 321; the lifting cylinder 321 is mounted on the transverse slide plate 314 via a connecting plate, and the lower end of the lifting cylinder 321 is connected to a fixing frame 322.

[0039] As a preferred embodiment, such as Figure 2 As shown, the gripping mechanism 33 includes multiple suction nozzles 331 arranged at the lower end of the fixed frame 322. The suction nozzles 331 pick up bottle caps on the climbing conveyor belt 12 and simultaneously transfer them to the bottle cap sorting device 4 in conjunction with the lateral moving mechanism 31 and the lifting mechanism 32.

[0040] As a preferred embodiment, such as Figure 2 and 3 As shown, the bottle cap sorting device 4 includes a material conveyor belt 41, which is fitted onto the active roller and the driven roller set on the frame 2, and the active roller is also connected to the conveyor belt motor 42; the discharge end of the material conveyor belt 41 is also provided with a baffle 44, which can stop the conveyor belt motor 42 when a certain number of bottle caps are on the conveyor belt motor 42.

[0041] As a preferred embodiment, such as Figure 2 As shown, adjusting frames 43 are also provided on both sides of the material conveyor belt 41; the adjusting frames 43 are mounted on the frame 2 and located on the material conveyor belt 41. The adjusting frame 43 includes two crossbars 431; the two crossbars 431 are located on the left and right sides of the material conveyor belt 41; and each crossbar 431 is connected to multiple adjusting rods 432; each adjusting rod 432 is mounted on the frame 2 via a corresponding adjusting seat 433. In this embodiment, the adjusting seat 433 includes an upper seat and a lower seat, and a semi-circular groove is correspondingly opened at the center of the upper and lower seats, forming a circular groove; the adjusting rod 432 passes through the circular groove between the upper and lower seats and is locked with screws. In this embodiment, the number of bottle caps in each row is controlled by adjusting the distance between the two crossbars 431.

[0042] As a preferred embodiment, such as Figure 2 As shown, the baffle 44 is mounted on the adjusting frame 43, and the baffle 44 includes a horizontal plate 441 and multiple baffles 442. The horizontal plate 441 has strip grooves at both ends, and several screw holes are formed between two of the strip grooves. An L-shaped plate is adjustablely connected to the horizontal plate 441 via the strip grooves, and the L-shaped plate is secured to the horizontal bar 431. The multiple baffles 442 are connected to the screw holes by bolts. In this embodiment, the baffles 442 block the bottle caps, thereby achieving sorting.

[0043] The embodiments and descriptions above are merely illustrative of the principles and preferred embodiments of this utility model. Various changes and modifications may be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of this utility model as claimed.

Claims

1. A bottle cap sorting device for a pressure-press bottle cap packing machine, characterized in that: It includes a flipping and climbing conveyor mechanism (1), a cap-picking mechanism (3) and a bottle cap sorting device (4) set on the frame (2); one end of the flipping and climbing conveyor mechanism (1) is located at the lower end of the pressure pad conveyor belt (100); the other end extends to the position of the bottle cap sorting device (4); the cap-picking mechanism (3) is set on the side wall of the frame (2) and extends to the flipping and climbing conveyor mechanism (1) and is used to pick up the bottle caps on the flipping and climbing conveyor mechanism (1) and put them onto the bottle cap sorting device (4).

2. The bottle cap sorting device of a pressure-pressing bottle cap packing machine according to claim 1, characterized in that: The flipping and climbing conveying mechanism (1) includes a climbing conveying bracket (11) and a climbing conveyor belt (12) set on the climbing conveying bracket (11); an arc-shaped flipping panel (13) is provided on the feeding end of the climbing conveying bracket (11); a baffle plate (14) is provided at the lower end of the arc-shaped flipping panel (13); multiple strip grooves are also provided on the arc-shaped flipping panel (13); multiple guide plates (15) are also provided on the climbing conveyor belt (12).

3. The bottle cap sorting device for a pressure-press bottle cap packing machine according to claim 1, characterized in that: The cap-removing mechanism (3) includes a lateral moving mechanism (31), a lifting mechanism (32), and a gripping mechanism (33). The lifting mechanism (32) is slidably mounted on the lateral moving mechanism (31), and the gripping mechanism (33) is provided at the lower end of the lifting mechanism (32).

4. The bottle cap sorting device of the pressure-pressing bottle cap packing machine according to claim 3, characterized in that: The lateral movement mechanism (31) includes a crossbeam (311), a drive motor (312), and a drive belt (313); the crossbeam (311) is set on the side wall of the frame (2), and a drive motor (312) is set at one end of the crossbeam (311), and a pulley assembly is connected to the motor shaft of the drive motor (312); a driven pulley is set at the other end of the crossbeam (311), and a drive belt (313) is fitted on the pulley assembly and the driven pulley; a lateral sliding plate (314) is fitted on the drive belt (313).

5. The bottle cap sorting device for a pressure-pressing bottle cap packing machine according to claim 4, characterized in that: The lifting mechanism (32) includes a lifting cylinder (321); the lifting cylinder (321) is mounted on the transverse slide plate (314) via a connecting plate, and a fixing frame (322) is also connected to the lower end of the lifting cylinder (321).

6. The bottle cap sorting device for a pressure-pressing bottle cap packing machine according to claim 5, characterized in that: The gripping mechanism (33) includes multiple suction nozzles (331) disposed at the lower end of the fixed frame (322).

7. The bottle cap sorting device for a pressure-press bottle cap packing machine according to claim 1, characterized in that: The bottle cap sorting device (4) includes a material conveyor belt (41), which is fitted on the active roller and the driven roller set on the frame (2), and the active roller is also connected to the conveyor belt motor (42); the material conveyor belt (41) is also provided with a baffle (44) at the discharge end.

8. The bottle cap sorting device for a pressure-pressing bottle cap packing machine according to claim 7, characterized in that: Adjustment frames (43) are also provided on both sides of the material conveyor belt (41); the adjustment frames (43) are set on the frame (2) and located on the material conveyor belt (41).

9. The bottle cap sorting device for a pressure-pressing bottle cap packing machine according to claim 8, characterized in that: The adjusting frame (43) includes two crossbars (431); the two crossbars (431) are located on the left and right sides of the material conveyor belt (41); and each crossbar (431) is also connected to multiple adjusting rods (432); each adjusting rod (432) is set on the frame (2) through a corresponding adjusting seat (433).

10. The bottle cap sorting device for a pressure-press bottle cap packing machine according to claim 9, characterized in that: The baffle (44) is mounted on the adjusting frame (43), and the baffle (44) includes a horizontal plate (441) and multiple baffles (442). The horizontal plate (441) has strip grooves at both ends, and multiple screw holes are provided between the two strip grooves. The horizontal plate (441) is adjustablely connected to an L-shaped plate through the strip groove, and the L-shaped plate is clamped on the horizontal bar (431). The multiple baffles (442) are connected to the screw holes by bolts.