A tray transfer mechanism for ei inductance process

Abstract

The application discloses an EI inductor processing material disc conveying mechanism and relates to the technical field of inductor processing. The EI inductor processing material disc conveying mechanism comprises a conveying flow channel arranged horizontally, a conveying frame which can be lifted and arranged to be translatable along the extension direction of the conveying flow channel, and a driving assembly for driving the conveying frame to move, the conveying flow channel is provided with a conveying surface for carrying the material disc, and the conveying frame is located at one side of the conveying surface. The EI inductor processing material disc conveying mechanism can move the material disc in the moving stroke of the conveying frame and make the material disc accurately stop at the corresponding position, so that the subsequent inductor processing is facilitated, and the inductor processing efficiency is effectively improved.

Description

Technical Field

[0001] This application relates to the field of inductor processing, and in particular to a tray transfer mechanism for EI inductor manufacturing. Background Technology

[0002] EI inductor manufacturing process refers to the process of fabricating inductors using E-type and I-type magnetic cores. In the EI inductor manufacturing process, multiple magnetic cores are typically placed in a tray, which is then transported by a belt conveyor. The tray carries the multiple magnetic cores sequentially through multiple processing stations to complete the inductor processing.

[0003] During the processing, operators need to frequently start and stop the belt conveyor to ensure that the material tray can stop at the corresponding processing station. However, on the one hand, the belt conveyor has a slow response speed, which makes it impossible for the material tray to stop accurately at the corresponding processing station, which seriously affects the subsequent processing progress and reduces the efficiency of inductor processing; on the other hand, frequent starting and stopping of the belt conveyor is not only time-consuming and labor-intensive, but also easily causes damage to the belt conveyor. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, this application provides a tray transfer mechanism for EI inductor manufacturing process with high docking accuracy.

[0005] The material tray transfer mechanism for EI inductor manufacturing process provided in this application adopts the following technical solution:

[0006] A tray transfer mechanism for EI inductor manufacturing includes a horizontally arranged transfer channel, a transfer frame that is liftable and translatable along the extension direction of the transfer channel, and a drive assembly for driving the transfer frame to move. The transfer channel has a transfer surface for carrying the tray, and the transfer frame is located on one side of the transfer surface.

[0007] By adopting the above technical solution, the transfer rack can move the tray during its travel and accurately stop the tray at the corresponding position, so as to facilitate subsequent inductor processing and effectively improve the efficiency of inductor processing.

[0008] In one specific implementation, the transfer rack is suspended above the transfer surface.

[0009] By adopting the above technical solution, the transfer rack can transfer the material tray from above the transfer surface, preventing the transfer channel from interfering with the movement of the transfer rack.

[0010] In one specific implementation scheme, the transfer rack is provided with a plurality of positioning posts, and the material tray is provided with a plurality of positioning holes, wherein the plurality of positioning posts can be inserted into the plurality of positioning holes in a one-to-one correspondence.

[0011] By adopting the above technical solution, the transfer rack can be inserted into the positioning hole on the material tray through the positioning rod at its bottom, which effectively improves the docking strength and docking efficiency between the transfer rack and the material tray.

[0012] In one specific implementation, the transfer rack includes a rack body and two transfer rods respectively disposed at both ends of the rack body. The two transfer rods are arranged along the extension direction of the transfer channel, and the extension direction of each transfer rod is perpendicular to the extension direction of the transfer channel.

[0013] By adopting the above technical solution, the two transfer rods can simultaneously transfer the two trays, effectively improving the tray transfer efficiency.

[0014] In one specific implementation, the transfer frame further includes two reinforcing rods, which correspond one-to-one with the two transfer rods, and the two ends of each reinforcing rod are connected to the frame body and the corresponding transfer rod, respectively.

[0015] By adopting the above technical solution, the connection strength between the transfer rod and the frame body is effectively improved.

[0016] In one specific implementation, the transfer channel includes two parallel channel plates, both of which extend in the same direction as the transfer channel, and the transfer surface is formed between the two channel plates.

[0017] By adopting the above technical solution, the contact area between the tray and the transfer channel is reduced, thereby reducing the friction between the tray and the transfer channel and improving the smoothness of tray transfer.

[0018] In one specific implementation scheme, the two flow channel plates are respectively provided with a support portion on one side that is close to each other, and the two support portions are respectively supported on the lower sides of the material tray.

[0019] By adopting the above technical solution, both sides of the material tray can be supported on the support part, preventing the material tray from falling off during the transfer process.

[0020] In one specific implementation scheme, the transfer channel further includes multiple columns that are respectively paired and supported at the bottom of the two channel plates.

[0021] In one specific implementation, the drive assembly includes a drive frame, a linear motor mounted on the drive frame, and a lifting cylinder slidably connected to the linear motor. The driving direction of the linear motor is parallel to the extension direction of the transfer channel, and the transfer frame is connected to the piston rod of the lifting cylinder.

[0022] In summary, this application includes at least one of the following beneficial technical effects:

[0023] The transfer rack can move the tray during its travel and stop the tray precisely in the corresponding position to facilitate subsequent inductor processing, effectively improving the efficiency of inductor processing. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the material tray transfer mechanism in the embodiments of this application.

[0025] Explanation of reference numerals in the attached figures:

[0026] 1. Transfer channel; 11. Channel plate; 12. Supporting part; 13. Column; 2. Transfer frame; 21. Frame body; 22. Transfer rod; 23. Reinforcing rod; 3. Drive assembly; 31. Drive frame; 32. Linear motor; 33. Lifting cylinder; 4. Transfer surface; 5. Positioning column; 100. Material tray; 101. Positioning hole. Detailed Implementation

[0027] The present application will be further described in detail below with reference to the accompanying drawings.

[0028] See Figure 1 As shown, a tray transfer mechanism for EI inductor manufacturing process is illustrated, which is used to transfer trays loaded with magnetic cores in the EI process. It includes a horizontally arranged transfer channel 1, a transfer frame 2 that is liftable and translatable along the extension direction of the transfer channel 1, and a drive assembly 3 for driving the transfer frame 2 to move. The transfer channel 1 has a transfer surface 4 for carrying the tray 100, and the transfer frame 2 is located above the transfer surface 4.

[0029] The drive assembly 3 includes a drive frame 31, a linear motor 32 mounted on the drive frame 31, and a lifting cylinder 33 slidably connected to the linear motor 32. The driving direction of the linear motor 32 is parallel to the extension direction of the transfer channel 1, and the transfer frame 2 is connected to the piston rod of the lifting cylinder 33. The linear motor 32 is a servo motor with high positional accuracy.

[0030] After the material tray 100 is placed on the transfer channel 1, the transfer frame 2 can dock with the material tray 100 from above and drive the material tray 100 to move along the transfer channel 1. When passing through the corresponding processing station, the transfer frame 2 can make the material tray 100 stop precisely in the corresponding position, so as to facilitate the subsequent inductor processing and effectively improve the inductor processing efficiency.

[0031] In this embodiment, the transfer frame 2 has four positioning posts 5 at its bottom, and the material tray 100 has four positioning holes 101. The four positioning posts 5 can be inserted into the four positioning holes 101 one by one. The transfer frame 2 can be connected to the positioning holes 101 on the material tray 100 through the positioning rods at its bottom, which effectively improves the connection strength and connection efficiency between the transfer frame 2 and the material tray 100.

[0032] In this embodiment, the transfer frame 2 includes a frame body 21 and two transfer rods 22 respectively disposed at both ends of the frame body 21. The two transfer rods 22 are arranged along the extension direction of the transfer channel 1, and the extension direction of each transfer rod 22 is perpendicular to the extension direction of the transfer channel 1. Four positioning rods are disposed on the two transfer rods 22 in pairs. Each transfer rod 22 can be connected to two positioning holes 101 on the material tray 100 through its two positioning rods. The two transfer rods 22 can realize the synchronous transfer of the two material trays 100, effectively improving the transfer efficiency of the material trays 100.

[0033] In this embodiment, the transfer frame 2 also includes two reinforcing rods 23, which correspond one-to-one with the two transfer rods 22. The reinforcing rods 23 are inclined, and the two ends of each reinforcing rod 23 are connected to the frame body 21 and the corresponding transfer rod 22, respectively.

[0034] In this embodiment, the transfer channel 1 includes two parallel channel plates 11 and six columns 13, each corresponding to one another and supporting the bottom of the two channel plates 11. The extension direction of the two channel plates 11 is the same as the extension direction of the transfer channel 1. The transfer surface 4 is formed between the two channel plates 11. Supporting portions 12 are respectively provided on the sides of the two channel plates 11 that are close to each other, and the two supporting portions 12 support the lower sides of the material tray 100. This reduces the contact area between the material tray 100 and the transfer channel 1, reduces the friction between the material tray 100 and the transfer channel 1, and improves the smoothness of the material tray 100 transfer.

[0035] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A tray transfer mechanism for EI inductor manufacturing process, characterized in that: The device includes a horizontally arranged transfer channel (1), a transfer frame (2) that is liftable and translatable along the extension direction of the transfer channel (1), and a drive assembly (3) for driving the transfer frame (2) to move. The transfer channel (1) has a transfer surface (4) for carrying a tray (100), and the transfer frame (2) is located on one side of the transfer surface (4).

2. The material tray transfer mechanism for EI inductor manufacturing process according to claim 1, characterized in that: The transfer frame (2) is suspended above the transfer surface (4).

3. The material tray transfer mechanism for EI inductor manufacturing process according to claim 1, characterized in that: The transfer rack (2) is provided with a plurality of positioning posts (5), and the tray (100) is provided with a plurality of positioning holes (101). The plurality of positioning posts (5) can be inserted into the plurality of positioning holes (101) one by one.

4. The material tray transfer mechanism for EI inductor manufacturing process according to claim 1, characterized in that: The transfer rack (2) includes a rack body (21) and two transfer rods (22) respectively located at both ends of the rack body (21). The two transfer rods (22) are arranged along the extension direction of the transfer channel (1), and the extension direction of each transfer rod (22) is perpendicular to the extension direction of the transfer channel (1).

5. The material tray transfer mechanism for EI inductor manufacturing process according to claim 4, characterized in that: The transfer frame (2) also includes two reinforcing rods (23), which correspond one-to-one with the two transfer rods (22). The two ends of each reinforcing rod (23) are connected to the frame body (21) and the corresponding transfer rod (22), respectively.

6. The material tray transfer mechanism for EI inductor manufacturing process according to claim 1, characterized in that: The transfer channel (1) includes two parallel channel plates (11), the extension directions of the two channel plates (11) are the same as the extension direction of the transfer channel (1), and the transfer surface (4) is formed between the two channel plates (11).

7. The material tray transfer mechanism for EI inductor manufacturing process according to claim 6, characterized in that: The two flow channel plates (11) are provided with a support part (12) on one side that is close to each other, and the two support parts (12) are respectively supported on the lower sides of the material tray (100).

8. The material tray transfer mechanism for EI inductor manufacturing process according to claim 6, characterized in that: The transfer channel (1) also includes multiple columns (13) that are respectively supported in pairs on the bottom of the two channel plates (11).

9. The material tray transfer mechanism for EI inductor manufacturing process according to claim 1, characterized in that: The drive assembly (3) includes a drive frame (31), a linear motor (32) mounted on the drive frame (31), and a lifting cylinder (33) slidably connected to the linear motor (32). The driving direction of the linear motor (32) is parallel to the extension direction of the transfer channel (1), and the transfer frame (2) is connected to the piston rod of the lifting cylinder (33).

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