Electroformed aluminum film supply device

By leveraging the synergistic effect of the support, transmission, and auxiliary components of the electroplated aluminum film supply device, automated feeding of the base film is achieved, solving the problem of the downtime during base film replacement and improving production efficiency.

CN224350033UActive Publication Date: 2026-06-12YANGZHOU XIANGHUA NEW MATERIAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANGZHOU XIANGHUA NEW MATERIAL TECH CO LTD
Filing Date
2025-06-09
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

In existing technologies, there is a window period during the base film replacement process, which leads to reduced production efficiency.

Method used

An electroplated aluminum film supply device was designed. Through the coordinated action of support components, transmission components and auxiliary components, the automatic feeding and position change of the base film is realized, reducing the base film replacement time.

🎯Benefits of technology

It improved the efficiency of base film replacement, reduced downtime, and increased production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224350033U_ABST
    Figure CN224350033U_ABST
Patent Text Reader

Abstract

This utility model relates to the field of electroplated aluminum film supply technology and discloses an electroplated aluminum film supply device, including a base. Two support components are arranged on the top of the base, and a feeding component is arranged between the two support components. The feeding component includes two toothed discs fixedly connected to the outside of the support components. This utility model uses an auxiliary component to place and change the position of the base film. Then, a transmission component is activated to drive the feeding component, which hooks the second rotating roller, thereby changing the position of the base film and placing the second rotating roller into the rotating component, thus completing the feeding process. This facilitates subsequent unwinding. The remaining base film placed on the auxiliary component is also hooked up, bringing it closer to the rotating component. Therefore, after the first roll of base film is unwound, only the second rotating roller needs to be removed to directly place the second roll of base film, reducing the time required for base film placement and improving production efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of electroplated aluminum film supply technology, and more specifically, to an electroplated aluminum film supply device. Background Technology

[0002] Electroplated aluminum hot stamping is a method of transferring the pattern or text to be stamped onto the surface of the material by heating and applying pressure. In my country, electroplated aluminum hot stamping has become an indispensable surface decoration method for modern packaging. Among them, the positioning hot stamping process is becoming increasingly popular in the packaging and printing industry because of its accurate pattern registration, unique anti-counterfeiting marks and strong visual impact.

[0003] Currently, base film is generally placed manually, but some of it is placed by machine. When placed by machine, the base film is usually taken out by machine after the previous roll of base film has been used up, and then placed. However, there is no base film used during this process, resulting in a certain window period, which wastes some time and reduces production efficiency. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, this utility model provides an electroplated aluminum film supply device, which has the advantages of reducing the time for placing the base film and improving production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an electroplated aluminum film supply device, including a base, two support components are provided on the top of the base, a feeding component is provided between the two support components, the feeding component includes two toothed discs fixedly connected to the outside of the support components, a connecting disc is fixedly connected to the outside of the toothed discs, a placement disc is fixedly connected to the outside of the connecting disc, a connecting rod is fixedly connected between the two placement discs, and a hook is rotatably connected to the outside of the connecting rod.

[0006] As a preferred embodiment of this utility model, the support assembly includes a bracket fixedly connected to the top of the base, a first rotating roller fixedly connected to the outside of the bracket, the end of the first rotating roller being rotatably connected to the outside of the gear plate, and a PLC control device fixedly connected to the outside of the bracket.

[0007] As a preferred embodiment of the present invention, the support assembly further includes a connecting cross fixedly connected to the outside of the first rotating roller, a connecting shaft fixedly connected to the outside of the connecting cross, and the end of the connecting shaft fixedly connected to the outside of the toothed disc.

[0008] As a preferred technical solution of this utility model, a transmission assembly is provided on the top of the base. The transmission assembly includes two first upright plates fixedly connected to the top of the base. A first motor is fixedly connected to the outer side of one of the first upright plates. A first transmission rod is fixed to the transmission end of the first motor. The end of the first transmission rod is rotatably connected to the outer side of the second first upright plate. Two gears are fixedly connected to the outer side of the first transmission rod. The gears mesh with a gear plate.

[0009] As a preferred technical solution of this utility model, a rotating assembly is provided on the top of the base. The rotating assembly includes two second upright plates fixedly connected to the top of the base. A mounting bracket is fixedly connected to the outer side of the second upright plate. A second motor is fixedly connected to the outer side of one of the mounting brackets. A second transmission rod is fixedly connected to the transmission end of the second motor. There are two second transmission rods. The end of the second second transmission rod is rotatably connected to the outer side of the second mounting bracket. A sleeve block is fixedly connected to the end of each of the two second transmission rods. A locking block is fixedly connected inside the sleeve block.

[0010] As a preferred technical solution of this utility model, an auxiliary component is provided on the top of the base. The auxiliary component includes two support plates fixedly connected to the top of the base, a support column fixedly connected between the two support plates, a placement plate rotatably connected to the outside of the support column, an anti-tipping hook fixedly connected to the top of the placement plate, a base film rotatably connected to the top of the placement plate, a second rotating roller fixedly connected inside the base film, the second rotating roller slidably connected to the inside of the anti-tipping hook, and the inside of the second rotating roller slidably connected to the outside of the locking block.

[0011] As a preferred embodiment of this utility model, the auxiliary component further includes a rotating seat fixedly connected to the bottom of the placement plate. A connecting member is rotatably connected inside the rotating seat, and a hydraulic rod is fixedly connected to the bottom of the connecting member. The bottom of the hydraulic rod is fixedly connected to the top of the base.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model uses an auxiliary component to place and change the position of the base film. Then, the transmission component is activated to drive the feeding component to operate, thereby hooking the second rotating roller and changing the position of the base film. This allows the second rotating roller to be placed inside the rotating component, thus completing the feeding process and facilitating subsequent unwinding. The remaining base film placed on the auxiliary component is also hooked up, bringing the base film closer to the rotating component. This allows the second roll of base film to be placed directly after the first roll of base film is unwound, simply by removing the second rotating roller, thus reducing the time required for base film placement and improving production efficiency.

[0014] 2. This utility model uses a hydraulic rod to drive the rotating seat to move, thereby causing the placement plate to rotate outside the support column. This lowers the end of the placement plate near the hydraulic rod, making it easier to place the base film and the second rotating roller on the placement plate. After placement, the hydraulic rod can be restarted to flatten the placement plate, making it easier for the hook to lift the second rotating roller, thereby moving the base film and facilitating material loading. Attached Figure Description

[0015] Figure 1 This is a top view of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the overall rear view structure of this utility model;

[0017] Figure 3 This is a schematic diagram showing the disassembled structure of some components of this utility model;

[0018] Figure 4 This is a top view of the disassembled structure of some components of this utility model;

[0019] Figure 5 This is a rear view schematic diagram of the component disassembly mechanism of this utility model.

[0020] In the diagram: 1. Base; 2. Support assembly; 21. Bracket; 22. First rotating roller; 23. Connecting cross; 24. Connecting shaft; 25. PLC control device; 3. Transmission assembly; 31. First upright plate; 32. First motor; 33. First transmission rod; 34. Gear; 4. Feeding assembly; 41. Gear plate; 42. Connecting plate; 43. Placement plate; 44. Connecting rod; 45. Hook; 5. Rotating assembly; 51. Second upright plate; 52. Mounting frame; 53. Second motor; 54. Second transmission rod; 55. Sleeve block; 56. Locking block; 6. Auxiliary assembly; 61. Support plate; 62. Support column; 63. Placement plate; 64. Anti-backlash hook; 65. Second rotating roller; 66. Base film; 67. Rotating seat; 68. Connector; 69. Hydraulic rod. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 5As shown, this utility model provides an electroplated aluminum film supply device, including a base 1. Two support components 2 are provided on the top of the base 1, and a feeding component 4 is provided between the two support components 2. The feeding component 4 includes two toothed discs 41 fixedly connected to the outside of the support components 2. A connecting disc 42 is fixedly connected to the outside of the toothed discs 41, and a placement disc 43 is fixedly connected to the outside of the connecting disc 42. A connecting rod 44 is fixedly connected between the two placement discs 43, and a hook 45 is rotatably connected to the outside of the connecting rod 44.

[0023] The rotation of the gear plate 41 drives the connecting plate 42 to rotate, which in turn drives the mounting plate 43 to rotate, which in turn drives the connecting rod 44 to rotate, thereby causing the hook 45 to change position. This allows the hook 45 to hook the second rotating roller 65, thereby hooking up the base film 66 and changing its position. This allows the base film 66 to be transferred to the rotating assembly 5, which fixes the positions of the second rotating roller 65 and the base film 66, thus separating the hook 45 from the second rotating roller 65 and completing the loading. The remaining hooks 45 can hook other second rotating rollers 65 and base films 66, bringing the remaining base films 66 closer to the rotating assembly 5. This allows the second base film 66 to be installed more quickly after the first base film 66 is used, reducing the downtime and improving production efficiency.

[0024] The support assembly 2 includes a bracket 21 fixedly connected to the top of the base 1, a first rotating roller 22 fixedly connected to the outside of the bracket 21, the end of the first rotating roller 22 being rotatably connected to the outside of the gear plate 41, and a PLC control device 25 fixedly connected to the outside of the bracket 21.

[0025] The support assembly 2 also includes a connecting cross 23 fixedly connected to the outside of the first rotating roller 22. A connecting shaft 24 is fixedly connected to the outside of the connecting cross 23, and the end of the connecting shaft 24 is fixedly connected to the outside of the toothed disc 41.

[0026] The first rotating roller 22 is supported by the bracket 21, which in turn supports the connecting cross 23, the connecting shaft 24, and the gear plate 41.

[0027] The PLC control device 25 can control the first motor 32, the second motor 53, and the hydraulic rod 69, thereby improving the smoothness of the device's operation.

[0028] The base 1 is provided with a transmission assembly 3 on its top. The transmission assembly 3 includes two first upright plates 31 fixedly connected to the top of the base 1. A first motor 32 is fixedly connected to the outer side of one of the first upright plates 31. A first transmission rod 33 is fixed to the transmission end of the first motor 32. The end of the first transmission rod 33 is rotatably connected to the outer side of the second first upright plate 31. Two gears 34 are fixedly connected to the outer side of the first transmission rod 33. The gears 34 mesh with a gear disk 41.

[0029] The first motor 32 drives the first transmission rod 33 to rotate, which in turn drives the gear 34 to rotate, which in turn drives the gear disc 41 to rotate.

[0030] The base 1 has a rotating assembly 5 on its top. The rotating assembly 5 includes two second upright plates 51 fixedly connected to the top of the base 1. A mounting bracket 52 is fixedly connected to the outside of the second upright plate 51. A second motor 53 is fixedly connected to the outside of one of the mounting brackets 52. A second transmission rod 54 is fixedly connected to the transmission end of the second motor 53. There are two second transmission rods 54. The end of the second transmission rod 54 is rotatably connected to the outside of the second mounting bracket 52. A sleeve block 55 is fixedly connected to the end of each of the two second transmission rods 54. A locking block 56 is fixedly connected inside the sleeve block 55.

[0031] The second motor 53 drives the second transmission rod 54 to rotate, which in turn drives the sleeve block 55 to rotate, which in turn drives the locking block 56 to rotate, so that the locking block 56 engages with the inside of the second rotating roller 65, which in turn drives the second rotating roller 65 to rotate, which in turn drives the base film 66 to rotate, thus completing the unwinding.

[0032] The base 1 is provided with an auxiliary component 6 on its top. The auxiliary component 6 includes two support plates 61 fixedly connected to the top of the base 1. A support column 62 is fixedly connected between the two support plates 61. A placement plate 63 is rotatably connected to the outside of the support column 62. An anti-tipping hook 64 is fixedly connected to the top of the placement plate 63. A base film 66 is rotatably connected to the top of the placement plate 63. A second rotating roller 65 is fixedly connected inside the base film 66. The second rotating roller 65 is slidably connected inside the anti-tipping hook 64. The inside of the second rotating roller 65 is slidably connected to the outside of the locking block 56.

[0033] The auxiliary component 6 also includes a rotating seat 67 fixedly connected to the bottom of the placement plate 63. A connector 68 is rotatably connected inside the rotating seat 67. A hydraulic rod 69 is fixedly connected to the bottom of the connector 68. The bottom of the hydraulic rod 69 is fixedly connected to the top of the base 1.

[0034] The hydraulic rod 69 drives the rotating seat 67 to move, thereby causing the placement plate 63 to rotate outside the support column 62. This lowers the end of the placement plate 63 closest to the hydraulic rod 69, making it easier to place the base film 66 and the second rotating roller 65 on the placement plate 63. After placement, the hydraulic rod 69 can be restarted to flatten the placement plate 63, making it easier for the hook 45 to hook the second rotating roller 65, thereby moving the base film 66 for easy loading.

[0035] The working principle and usage process of this utility model are as follows: The first motor 32 drives the first transmission rod 33 to rotate, which in turn drives the gear 34 to rotate, which in turn drives the gear disc 41 to rotate, which in turn drives the connecting disc 42 to rotate, which in turn drives the mounting disc 43 to rotate, which in turn drives the connecting rod 44 to rotate, which in turn drives the hook 45 to change position, so that the hook 45 can hook the second rotating roller 65, thereby hooking up the base film 66, thereby changing the position of the base film 66, and conveying the base film 66 to the rotating assembly 5, so that the rotating assembly 5 fixes the position of the second rotating roller 65 and the base film 66, thereby separating the hook 45 from the second rotating roller 65, thus completing the loading. The remaining hooks 45 can hook other second rotating rollers 65 and base films 66, thereby bringing the remaining base films 66 closer to the rotating assembly 5, so that after the first base film 66 is used, the second base film 66 can be installed more quickly, thereby reducing the downtime and improving production efficiency.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An electroplated aluminum film supply device, comprising a base (1), characterized in that: The base (1) has two support components (2) on its top, and a feeding component (4) is provided between the two support components (2). The feeding component (4) includes two toothed discs (41) fixedly connected to the outside of the support components (2). A connecting disc (42) is fixedly connected to the outside of the toothed discs (41). A placement disc (43) is fixedly connected to the outside of the connecting discs (42). A connecting rod (44) is fixedly connected between the two placement discs (43). A hook (45) is rotatably connected to the outside of the connecting rod (44).

2. The electroplated aluminum film supply device according to claim 1, characterized in that: The support assembly (2) includes a bracket (21) fixedly connected to the top of the base (1), a first rotating roller (22) fixedly connected to the outside of the bracket (21), the end of the first rotating roller (22) being rotatably connected to the outside of the gear plate (41), and a PLC control device (25) fixedly connected to the outside of the bracket (21).

3. The electroplated aluminum film supply device according to claim 2, characterized in that: The support assembly (2) also includes a connecting cross (23) fixedly connected to the outside of the first rotating roller (22), and a connecting shaft (24) fixedly connected to the outside of the connecting cross (23), and the end of the connecting shaft (24) fixedly connected to the outside of the toothed disc (41).

4. The electroplated aluminum film supply device according to claim 1, characterized in that: The base (1) is provided with a transmission assembly (3) on its top. The transmission assembly (3) includes two first upright plates (31) fixedly connected to the top of the base (1). A first motor (32) is fixedly connected to the outside of one of the first upright plates (31). A first transmission rod (33) is fixedly connected to the transmission end of the first motor (32). The end of the first transmission rod (33) is rotatably connected to the outside of the second first upright plate (31). Two gears (34) are fixedly connected to the outside of the first transmission rod (33). The gears (34) mesh with the gear disc (41).

5. The electroplated aluminum film supply device according to claim 1, characterized in that: The base (1) is provided with a rotating assembly (5) at the top. The rotating assembly (5) includes two second upright plates (51) fixedly connected to the top of the base (1). A mounting bracket (52) is fixedly connected to the outside of the second upright plate (51). A second motor (53) is fixedly connected to the outside of one of the mounting brackets (52). A second transmission rod (54) is fixedly connected to the transmission end of the second motor (53). There are two second transmission rods (54). The end of the second second transmission rod (54) is rotatably connected to the outside of the second mounting bracket (52). A sleeve block (55) is fixedly connected to the end of both second transmission rods (54). A locking block (56) is fixedly connected inside the sleeve block (55).

6. The electroplated aluminum film supply device according to claim 1, characterized in that: The base (1) is provided with an auxiliary component (6) on its top. The auxiliary component (6) includes two support plates (61) fixedly connected to the top of the base (1). A support column (62) is fixedly connected between the two support plates (61). A placement plate (63) is rotatably connected to the outside of the support column (62). An anti-backlash hook (64) is fixedly connected to the top of the placement plate (63). A base film (66) is rotatably connected to the top of the placement plate (63). A second rotating roller (65) is fixedly connected inside the base film (66). The second rotating roller (65) is slidably connected inside the anti-backlash hook (64). The inside of the second rotating roller (65) is slidably connected to the outside of the locking block (56).

7. The electroplated aluminum film supply device according to claim 6, characterized in that: The auxiliary component (6) also includes a rotating seat (67) fixedly connected to the bottom of the placement plate (63). A connector (68) is rotatably connected inside the rotating seat (67). A hydraulic rod (69) is fixedly connected to the bottom of the connector (68). The bottom of the hydraulic rod (69) is fixedly connected to the top of the base (1).