Fiber dust collecting device for water jet loom

By designing a fiber dust collection device on a water-jet loom, and using a water curtain and filter components to capture fiber dust, the problem of equipment corrosion caused by fiber dust diffusion is solved, and water resources are recycled and air is purified.

CN224350876UActive Publication Date: 2026-06-12WUJIANG JULONG TEXTILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUJIANG JULONG TEXTILE CO LTD
Filing Date
2025-07-25
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

When a water jet loom is running, the fiber dust generated by the high-speed water flow spreads with the airflow, causing the humidity in the workshop to exceed 75%, which leads to equipment corrosion. Traditional water baffles can only intercept 50% of the splashing droplets, affecting the use of the equipment.

Method used

A fiber dust collection device for a water jet loom was designed, including a water curtain generator, an inclined grid, a brush roller, and a honeycomb activated carbon plate. The device adsorbs fiber dust through the water curtain and uses a drive component and a water pump to achieve water recycling.

Benefits of technology

It effectively intercepts fiber dust, reduces the amount of fiber floating in the air, lowers air humidity, reduces water waste, and extends the service life of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application discloses a fiber dust collection device for a water-jet loom, belonging to the field of fiber dust collection. It includes a machine body, with a frame fixedly installed on the outer side of the machine body. A water curtain generator is installed on the inner wall of the frame. One end of a water pipe is fixedly connected to the outer side of the water curtain generator, and the other end of the water pipe is fixedly connected to a water tank. A water collection trough is fixedly installed on the outer side of the machine body, and an inclined grid is fixedly installed on the inner wall of the water collection trough. A high-pressure pump drives water from the water tank to the interior of the water curtain generator, spraying water onto the interior of the frame to form a water curtain. Fiber dust is then adsorbed by the water curtain and enters the water collection trough through a notch. It then passes sequentially through the inclined grid, two brush rollers, and a honeycomb activated carbon plate for layered filtration. This device can be used to adsorb long fibers, short fibers, and colloidal impurities, thereby reducing airborne fiber dispersion and humidity, and can comprehensively intercept the water curtain.
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Description

Technical Field

[0001] This application relates to the field of fiber dust collection technology, and more particularly to a fiber dust collection device for water jet looms. Background Technology

[0002] Water jet looms are shuttleless looms that use jet water to pull the weft yarn through the shed. Water jet weft insertion has a greater frictional pulling force on the weft yarn than air jet weft insertion, and its diffusion is smaller. It is suitable for the weft insertion of filaments such as synthetic fibers and glass fibers with smooth surfaces. At the same time, it can increase the conductivity of synthetic fibers and effectively overcome static electricity in weaving.

[0003] When a water jet loom is running, the high-speed water jet impacts the weft yarn, generating water mist containing fibers (0.5-3mm in length). Traditional water baffles can only intercept 50% of the splashing droplets, and the remaining fiber dust spreads to the workshop with the airflow. When the air humidity exceeds 75%, it causes equipment corrosion, which is not conducive to its widespread use. Therefore, this application proposes a fiber dust collection device for water jet looms. Utility Model Content

[0004] In view of the shortcomings of the prior art, this utility model provides a fiber dust collection device for water jet looms, which overcomes the shortcomings of the prior art and aims to solve the problems in the background art.

[0005] To achieve the above objectives, this application adopts the following technical solution: a fiber dust collection device for a water-jet loom, comprising a machine body, a frame fixedly installed on the outer side of the machine body, a water curtain generator installed on the inner wall of the frame, one end of a water pipe fixedly connected to the outer side of the water curtain generator, the other end of the water pipe fixedly connected to a water tank, a water collection trough fixedly installed on the outer side of the machine body, an inclined grid fixedly installed on the inner wall of the water collection trough, two brush rollers rotatably connected to the inner wall of the water collection trough, a honeycomb activated carbon plate fixedly installed on the inner wall of the water collection trough, a drive unit fixedly installed on the outer wall of the water collection trough, and the frame and the water collection trough fixedly connected by two symmetrically arranged side plates.

[0006] In a preferred embodiment, the drive unit includes two driven gears, the inner walls of the two driven gears are fixedly connected to one end of two brush rollers, the inner walls of the two driven gears are threadedly connected to a drive gear, and the outer side of the drive gear is fixedly connected to the power output shaft of a motor.

[0007] By adopting the above technical solution, the drive can drive the active gear to rotate, which can then be used to synchronously drive the two driven gears to rotate, which in turn can drive the two brush rollers to rotate on the inner wall of the water collection tank for adhering short fibers.

[0008] In a preferred embodiment, a bracket is fixedly installed on the outer wall of the water collection tank, and the motor is installed on the inner wall of the bracket.

[0009] By adopting the above technical solution, the motor can be positioned during operation, thereby ensuring the stability of the motor during operation and preventing it from easily shaking.

[0010] In a preferred embodiment, one end of a recovery pipe is fixedly connected to the inner wall of the water collection tank, the other end of the recovery pipe is fixedly connected to the water tank, and a water pump is installed on the outer edge of the recovery pipe.

[0011] By adopting the above technical solution, a water pump can be driven to collect the filtered water at the bottom of the collection tank into the interior of the water tank for recycling and reuse, thereby reducing water resource consumption.

[0012] In a preferred embodiment, the water collection tank is installed below the frame, and the bottom of the frame has a notch.

[0013] By adopting the above technical solution, water inside the frame can be collected into the water collection tank through the gap and filtered layer by layer.

[0014] In a preferred embodiment, a high-pressure pump is fixedly installed on the inner wall of the water tank, and the output end of the high-pressure pump is fixedly connected to one end of a water pipe near the water tank.

[0015] By adopting the above technical solution, a high-pressure pump can be driven to discharge water from inside the water tank into the water curtain generator to spray the inside of the frame.

[0016] The beneficial effects of this application are:

[0017] This water-jet loom uses a fiber dust collection device. By driving a high-pressure pump, water from the water tank is discharged into the water curtain generator, which sprays water into the frame to form a water curtain. The fiber dust is then adsorbed by the water curtain and enters the water collection tank through the gap. It then passes through an inclined grid, two brush rollers, and a honeycomb activated carbon plate for layered filtration. This device can be used to adsorb long fibers, short fibers, and colloidal impurities, thereby reducing the amount of fiber floating in the air and the humidity in the air. It can completely intercept the water curtain.

[0018] The fiber dust collection device for this water jet loom collects filtered water from the bottom of the collection tank into a water tank for recycling and reuse, thereby reducing water consumption. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this application;

[0020] Figure 2 This is a partial side view of the structure of this application;

[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the water collection tank in this application;

[0022] Figure 4 This is a schematic diagram of the drive unit structure of this application.

[0023] The following are the labels in the diagram: 1. Body; 2. Frame; 3. Water curtain generator; 4. Water pipe; 5. Water tank; 6. Water collection trough; 7. Inclined grid; 8. Brush roller; 9. Honeycomb activated carbon plate; 10. Driven gear; 11. Driven gear; 12. Motor; 13. Recovery pipe; 14. Water pump; 15. Side plate; 16. Support. Detailed Implementation

[0024] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.

[0025] Reference Figure 1-4 A fiber dust collection device for a water jet loom includes a body 1, a frame 2 fixedly installed on the outer side of the body 1, a water curtain generator 3 installed on the inner wall of the frame 2, one end of a water pipe 4 fixedly connected to the outer side of the water curtain generator 3, and a water tank 5 fixedly connected to the other end of the water pipe 4. A water collection trough 6 is fixedly installed on the outer side of the body 1, an inclined grid 7 is fixedly installed on the inner wall of the water collection trough 6, two brush rollers 8 are rotatably connected to the inner wall of the water collection trough 6, a honeycomb activated carbon plate 9 is fixedly installed on the inner wall of the water collection trough 6, and a drive unit is fixedly installed on the outer wall of the water collection trough 6. The frame 2 and the water collection trough 6 are fixedly connected by two symmetrically arranged side plates 15.

[0026] See Figure 4 The drive unit includes two driven gears 10, and the inner walls of the two driven gears 10 are fixedly connected to one end of two brush rollers 8. The inner walls of the two driven gears 10 are threadedly connected to a drive gear 11, and the outer side of the drive gear 11 is fixedly connected to the power output shaft of the motor 12, so that the drive 21 can drive the drive gear 11 to rotate, which can then be used to synchronously drive the two driven gears 10 to rotate, which in turn can drive the two brush rollers 8 to rotate on the inner wall of the water collection tank 6 for adhering short fibers.

[0027] See Figure 4 A bracket 16 is fixedly installed on the outer wall of the water collection tank 6, and the motor 12 is installed on the inner wall of the bracket 16, so that the motor 12 can be positioned during operation, thereby ensuring the stability of the motor 12 during operation and preventing it from shaking easily.

[0028] See Figure 2 and Figure 3One end of a recycling pipe 13 is fixedly connected to the inner wall of the water collection tank 6, and the other end of the recycling pipe 13 is fixedly connected to the water tank 5. A water pump 14 is installed on the outer edge of the recycling pipe 13, so that the water pump 14 can be driven to collect the filtered water at the bottom of the water collection tank 6 into the water tank 5 for recycling and reuse, thereby reducing the loss of water resources.

[0029] See Figure 1 - Figure 3 The water collection tank 6 is installed below the frame 2. The bottom of the frame 2 has a notch, which allows water inside the frame 2 to be collected into the water collection tank 6 and filtered through layers.

[0030] See Figure 2 and Figure 3 A high-pressure pump is fixedly installed on the inner wall of the water tank 5, and the output end of the high-pressure pump is fixedly connected to one end of the water pipe 4 near the water tank 5, so that the high-pressure pump can be driven to discharge the water inside the water tank 5 into the water curtain generator 3 to spray the inside of the frame 2.

[0031] Working principle: First, the machine body 1 is driven to perform weaving operations. Then, the high-pressure pump is driven to discharge water from the water tank 5 into the water curtain generator 3, which sprays water into the frame 2 to form a water curtain. The fiber dust is then adsorbed by the water curtain and enters the water collection tank 6 through the gap. Then, it passes through the inclined grid 7, two brush rollers 8 and honeycomb activated carbon plate 9 for layered filtration. The filtered water is stored at the bottom of the water collection tank 6. Then, the water pump 14 is driven to collect the filtered water at the bottom of the water collection tank 6 into the water tank 5 for recycling and reuse, thereby reducing water resource consumption.

[0032] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0033] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] The present invention has been described above with reference to specific embodiments. However, those skilled in the art should understand that these descriptions are exemplary and not intended to limit the scope of protection of the present invention. Those skilled in the art can make various modifications and variations to the present invention based on its spirit and principles, and these modifications and variations are also within the scope of the present invention.

Claims

1. A fiber dust collection device for a water-jet loom, comprising a body (1), characterized in that, A frame (2) is fixedly installed on the outside of the body (1). A water curtain generator (3) is installed on the inner wall of the frame (2). One end of a water pipe (4) is fixedly connected to the outside of the water curtain generator (3). A water tank (5) is fixedly connected to the other end of the water pipe (4). A water collection tank (6) is fixedly installed on the outside of the body (1). An inclined grid (7) is fixedly installed on the inner wall of the water collection tank (6). Two brush rollers (8) are rotatably connected to the inner wall of the water collection tank (6). A honeycomb activated carbon plate (9) is fixedly installed on the inner wall of the water collection tank (6). A drive unit is fixedly installed on the outer wall of the water collection tank (6). The frame (2) and the water collection tank (6) are fixedly connected by two symmetrically arranged side plates (15).

2. The fiber dust collection device for a water-jet loom according to claim 1, characterized in that, The drive unit includes two driven gears (10), and the inner walls of the two driven gears (10) are fixedly connected to one end of two brush rollers (8). The inner walls of the two driven gears (10) are threadedly connected to a drive gear (11), and the outer side of the drive gear (11) is fixedly connected to the power output shaft of a motor (12).

3. The fiber dust collection device for a water-jet loom according to claim 2, characterized in that, A bracket (16) is fixedly installed on the outer wall of the water collection tank (6), and the motor (12) is installed on the inner wall of the bracket (16).

4. The fiber dust collection device for a water-jet loom according to claim 1, characterized in that, The inner wall of the water collection tank (6) is fixedly connected to one end of the recovery pipe (13), and the other end of the recovery pipe (13) is fixedly connected to the water tank (5). A water pump (14) is installed on the outer edge of the recovery pipe (13).

5. The fiber dust collection device for a water-jet loom according to claim 1, characterized in that, The water collection tank (6) is installed below the frame (2), and the bottom of the frame (2) has a notch.

6. The fiber dust collection device for a water-jet loom according to claim 1, characterized in that, A high-pressure pump is fixedly installed on the inner wall of the water tank (5), and the output end of the high-pressure pump is fixedly connected to a water pipe (4) near one end of the water tank (5).