Vehicle-mounted anti-vibration capacitor

By designing a shockproof mounting bracket for vehicle-mounted anti-vibration capacitors, the problem of unstable fixing of aluminum electrolytic capacitors in new energy vehicles during vibration was solved, achieving stable installation of capacitors and improving their anti-vibration performance, thus avoiding premature damage caused by vibration.

CN224355126UActive Publication Date: 2026-06-12SHENZHEN JIANGHAO ELECTRON

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN JIANGHAO ELECTRON
Filing Date
2025-07-15
Publication Date
2026-06-12

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Abstract

The utility model discloses a vehicle-mounted anti-vibration capacitor, including capacitor body and capacitor shockproof fixed bolster, the capacitor body includes aluminium shell, the core bag of encapsulation in aluminium shell, the cover plate for the core bag encapsulation in aluminium shell to set up the outgoing terminal on the cover plate, the shockproof fixed bolster includes at least two annular cover, the multiple reinforcing bars of connecting annular cover and be used for the multiple fixed feet of capacitor fixed, wherein, two annular cover sets up respectively at the both ends of shockproof fixed bolster, and the center axis of two annular cover coincides with capacitor body, and two annular cover and the multiple reinforcing bars of connecting two annular cover form a cylindrical space to place capacitor body. The utility model discloses vehicle-mounted anti-vibration capacitor can be stably firmly installed and fixed on the circuit board, and the shock absorption of capacitor is carried out, the anti-vibration performance of capacitor is promoted, and the premature damage of capacitor and vehicle body resonance is prevented.
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Description

Technical Field

[0001] This utility model belongs to the field of electronic device technology, and in particular relates to a vehicle-mounted anti-vibration capacitor. Background Technology

[0002] New energy vehicles generally use 450VDC-500VDC high-voltage aluminum electrolytic capacitors with a lifespan of 105℃ and 3000-5000 hours, requiring high explosion-proof performance. Currently, aluminum electrolytic capacitors in new energy vehicles are mainly secured by the upper and lower covers of the on-board charger (OBC) box. During long-term use, loosely secured aluminum electrolytic capacitors will resonate with the vehicle's movement, causing radial vibration impact on the capacitor cells, posing a significant safety hazard. Prolonged use can also cause the insulating paper at both ends to vibrate and creep, eventually leading to short circuits and explosions.

[0003] However, the aluminum electrolytic capacitors currently used in new energy vehicles do not adequately address the issues of explosion-proof and shock-resistant properties. Therefore, it is necessary to conduct research and development to provide a solution to address the explosion-proof and shock-resistant problems of automotive capacitors.

[0004] The above background information is provided only to aid in understanding the inventive concept and technical solution of this utility model. It does not necessarily belong to the prior art of this patent application. In the absence of clear evidence that the above information was disclosed on the filing date of this patent application, the above background information should not be used to evaluate the novelty and inventiveness of this application. Utility Model Content

[0005] The purpose of this invention is to provide a vehicle-mounted anti-vibration capacitor to solve at least one of the problems mentioned in the background section.

[0006] To achieve the above objectives, the technical solution of this utility model embodiment is implemented as follows:

[0007] A vehicle-mounted anti-vibration capacitor includes a capacitor body and a capacitor anti-vibration mounting bracket. The capacitor body includes an aluminum shell, a core package encapsulated within the aluminum shell, a cover plate for encapsulating the core package within the aluminum shell, and lead terminals disposed on the cover plate. The anti-vibration mounting bracket includes at least two annular sleeves, multiple reinforcing ribs connecting the annular sleeves, and multiple mounting feet for fixing the capacitor. The two annular sleeves are respectively disposed at both ends of the anti-vibration mounting bracket, and the center line connecting the two annular sleeves coincides with the central axis of the capacitor body. The two annular sleeves and the multiple reinforcing ribs connecting the two annular sleeves form a cylindrical space for placing the capacitor body.

[0008] In some embodiments, the annular sleeve is circular, the inner diameter of the annular sleeve is adapted to the outer diameter of the capacitor body, and the surface of the capacitor body is in full contact with the inner surface of the annular sleeve.

[0009] In some embodiments, the annular sleeve of the shock-absorbing fixing bracket and the reinforcing rib are integrally formed.

[0010] In some embodiments, there are three annular sleeves, one of which is disposed in the middle of the shockproof fixing bracket, and the other two annular sleeves are disposed at both ends of the shockproof fixing bracket.

[0011] In some embodiments, the inner surface of the reinforcing rib is configured as an arcuate surface that mates with the surface of the capacitor body.

[0012] In some embodiments, the interval between any two adjacent annular rings in the three annular rings is equal.

[0013] In some embodiments, the plurality of reinforcing ribs are evenly disposed on the surface of the shockproof fixing bracket.

[0014] In some embodiments, the reinforcing rib extends in a direction parallel to the central axis of the shock-absorbing fixing bracket.

[0015] In some embodiments, the reinforcing rib is provided with a T-slot, and the fixing foot is installed in the T-slot.

[0016] In some embodiments, the fixing foot is plate-shaped, the size of the fixing foot is adapted to the T-slot, and it is movably installed in the T-slot.

[0017] The beneficial effects of this utility model's technical solution are:

[0018] Compared with existing technologies, the vehicle-mounted anti-vibration capacitor of this invention can stably and firmly install and fix the capacitor on the circuit board, and reduce the vibration of the capacitor, thereby improving the anti-vibration performance of the capacitor and preventing premature damage due to resonance between the capacitor and the vehicle body. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional schematic diagram of an embodiment of the vehicle-mounted anti-vibration capacitor of the present invention;

[0021] Figure 2This is an exploded view of an embodiment of the vehicle-mounted anti-vibration capacitor of the present invention;

[0022] Figure 3 This is a three-dimensional schematic diagram of a capacitor anti-vibration fixing bracket for a vehicle-mounted anti-vibration capacitor according to an embodiment of the present invention;

[0023] Figure 4 This is a three-dimensional schematic diagram from another angle of the capacitor anti-vibration fixing bracket of the vehicle-mounted anti-vibration capacitor according to an embodiment of the present invention;

[0024] Figure 5 yes Figure 2 A magnified view of a portion of point A in the middle. Detailed Implementation

[0025] To make the technical problems, technical solutions, and beneficial effects of the embodiments of this utility model clearer and more understandable, and to enable those skilled in the art to better understand the solutions of this utility model, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0026] It should be noted that when a component is referred to as "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as "connected to" another component, it can be directly connected to or indirectly connected to that other component. Furthermore, a connection can be for both fixing and circuit connection purposes.

[0027] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of this utility model, unless otherwise expressly specified and limited, "multiple" means two or more. Terms such as "installed," "connected," "joined," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium; or a connection within two components or an interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] Reference Figures 1-4 As shown in the figure, as an embodiment of the present invention, a vehicle-mounted anti-vibration capacitor 300 is provided, including a capacitor body 200 and a capacitor anti-vibration fixing bracket 100; the capacitor body 200 includes an aluminum shell 20, a core package (not shown) encapsulated in the aluminum shell 20, a cover plate (not shown) for encapsulating the core package in the aluminum shell, and lead-out terminals 21 disposed on the cover plate; the anti-vibration fixing bracket 100 includes at least two annular sleeves 10, multiple reinforcing ribs 11 connecting the annular sleeves 10, and multiple fixing feet 12 for fixing the capacitor; wherein, the two annular sleeves 10 are respectively disposed at both ends of the anti-vibration fixing bracket 100, and the center line connecting the two annular sleeves 10 coincides with the central axis of the capacitor body 200; the two annular sleeves 10 and the multiple reinforcing ribs 11 connecting the two annular sleeves 10 form a cylindrical space for placing the capacitor body 200.

[0030] Reference Figure 2 As shown, the annular sleeve 10 is circular, and its inner diameter matches the outer diameter of the capacitor body 200, so that the surface of the capacitor body 200 is in full contact with the inner surface of the annular sleeve 10. In some embodiments, the width of the annular sleeve 10 is less than one-third of the height of the capacitor body. In some embodiments, the height of the shockproof fixing bracket 100 matches the height of the capacitor body 200, ensuring that more than two-thirds of the volume of the capacitor body is placed inside the shockproof fixing bracket 100; in some embodiments, the annular sleeve 10 of the shockproof fixing bracket 100 and the reinforcing rib 11 are integrally formed; the inner surface of the reinforcing rib 11 is configured as an arc-shaped surface that matches the surface of the capacitor body 200.

[0031] Reference Figure 3As shown in the embodiment of this utility model, there are three annular sleeves 10, one of which is disposed in the middle of the shockproof fixing bracket 100, and the other two annular sleeves 10 are disposed at both ends of the shockproof fixing bracket 100. In some embodiments, the interval between any two adjacent annular sleeves 10 is equal.

[0032] Reference Figures 1-3 As shown, the plurality of reinforcing ribs 11 are uniformly disposed on the surface of the shock-absorbing fixing bracket 100; specifically, the extending direction of the reinforcing ribs 11 is parallel to the central axis of the shock-absorbing fixing bracket 100; it should be noted that, in some embodiments, when the number of reinforcing ribs 11 is even, the plurality of reinforcing ribs 11 are symmetrically disposed on the surface of the shock-absorbing fixing bracket 100. When the number of reinforcing ribs 11 is odd, the plurality of reinforcing ribs 11 are equidistantly disposed on the surface of the shock-absorbing fixing bracket 100. In some embodiments, the plurality of reinforcing ribs 11 are disposed parallel to each other.

[0033] Reference Figure 4 , Figure 5 As shown, the reinforcing rib 11 is provided with a T-slot 110, and the fixing foot 12 is installed within the T-slot 110. In some embodiments, the fixing foot 12 is plate-shaped, its size adapted to the T-slot 110, and movably installed within the T-slot 110. The fixing foot 12 is movably installed within the T-slot; this design allows for more flexible fixing and enhances the strength of the fixing foot 12, resulting in a more secure fixation. (Refer to...) Figure 1 , Figure 2 As shown, the extending direction of the fixed foot 12 is the same as the extending direction of the lead-out terminal 21.

[0034] In some embodiments, refer to Figure 2 , Figure 5 As shown, the T-slot 110 has a flat opening at one end and a baffle 111 at the other end. The fixing foot 12 includes a sheet-like body 120 and a prong 121 extending from one end of the sheet-like body. The width of the sheet-like body 120 is greater than the width of the prong 121. The sheet-like body 120 is completely placed within the T-slot 110, and the prong 121 protrudes from the T-slot 110. The baffle 111 within the T-slot blocks the sheet-like body 120, preventing the fixing foot 12 from slipping out of the T-slot 110. In some embodiments, the width of the sheet-like body 120 is less than or equal to the width of the T-slot 110. Specifically, refer to... Figure 2 , Figure 4 , Figure 5As shown, during installation, the pin end of the fixing foot 12 is inserted into one end of the flat opening of the T-slot 110. The stop piece 111 at the other end of the T-slot 110 blocks the sheet-like body 120 of the fixing foot 12. The pin 121 of the fixing foot 12 extends out of the T-slot 110, thereby movably installing the fixing foot 12 in the T-slot 110.

[0035] In some embodiments, the number of reinforcing ribs 11 is at least two, the annular sleeve 10 is circular, and the diameter of the annular sleeve 10 coincides with the line connecting the two reinforcing ribs 11. In this embodiment of the present invention, the number of reinforcing ribs 11 is three, and the line connecting the three reinforcing ribs 11 forms a regular triangular prism. This arrangement can enhance the stability of the shockproof fixing bracket 100, further making the installation of the capacitor more stable and reliable, and improving its shock resistance.

[0036] This utility model provides a shockproof fixing bracket 100, in which the capacitor body 200 is placed and fixed to the circuit board by the fixing feet 12 and lead terminals that are movably installed on the shockproof fixing bracket. This achieves capacitor shock reduction while flexibly and reliably fixing the capacitor to the circuit board or other external devices.

[0037] It is understood that the above description is a further detailed explanation of the present invention in conjunction with specific / preferred embodiments, and should not be construed as limiting the specific implementation of the present invention to these descriptions. For those skilled in the art, various substitutions or modifications can be made to these described embodiments without departing from the inventive concept, and all such substitutions or modifications should be considered within the scope of protection of this patent. In the description of this specification, the reference to terms such as "an embodiment," "some embodiments," "preferred embodiment," "example," "specific example," or "some examples," etc., indicates that the specific features, structures, materials, or characteristics described in connection with that embodiment or example are included in at least one embodiment or example of the present invention.

[0038] In this specification, the illustrative expressions of the terms used do not necessarily refer to the same embodiments or examples. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, those skilled in the art can combine and integrate the different embodiments or examples described herein, as well as the features of different embodiments or examples, without contradiction. Although embodiments of the present invention and their advantages have been described in detail, it should be understood that various changes, substitutions, and modifications can be made herein without departing from the scope defined by the appended claims.

[0039] Furthermore, the scope of this invention is not intended to be limited to the specific embodiments of the processes, machines, manufactures, material compositions, means, methods, and steps described in the specification. Those skilled in the art will readily understand that existing or later-developed disclosures, processes, machines, manufactures, material compositions, means, methods, or steps that perform substantially the same function as the corresponding embodiments described herein or obtain substantially the same results as the embodiments described herein can be utilized. Therefore, the appended claims are intended to include such processes, machines, manufactures, material compositions, means, methods, or steps within their scope.

Claims

1. A vehicle-mounted anti-vibration capacitor, characterized in that: The device includes a capacitor body and a capacitor shockproof mounting bracket. The capacitor body includes an aluminum shell, a core package encapsulated within the aluminum shell, a cover plate for encapsulating the core package within the aluminum shell, and lead-out terminals disposed on the cover plate. The shockproof mounting bracket includes at least two annular sleeves, multiple reinforcing ribs connecting the annular sleeves, and multiple mounting feet for fixing the capacitor. The two annular sleeves are respectively disposed at both ends of the shockproof mounting bracket, and the center line connecting the two annular sleeves coincides with the central axis of the capacitor body. The two annular sleeves and the multiple reinforcing ribs connecting the two annular sleeves form a cylindrical space for placing the capacitor body.

2. The vehicle-mounted anti-vibration capacitor as described in claim 1, characterized in that: The annular sleeve is circular, and its inner diameter is adapted to the outer diameter of the capacitor body. The surface of the capacitor body is in full contact with the inner surface of the annular sleeve.

3. The vehicle-mounted anti-vibration capacitor as described in claim 1, characterized in that: The annular sleeve of the shockproof fixing bracket and the reinforcing rib are integrally formed.

4. The vehicle-mounted anti-vibration capacitor as described in claim 1, characterized in that: There are three annular sleeves in total. One annular sleeve is located in the middle of the shockproof fixing bracket, and the other two annular sleeves are located at both ends of the shockproof fixing bracket.

5. The vehicle-mounted anti-vibration capacitor as described in claim 3, characterized in that: The inner surface of the reinforcing rib is configured as an arc-shaped surface that matches the surface of the capacitor body.

6. The vehicle-mounted anti-vibration capacitor as described in claim 4, characterized in that: The interval between any two adjacent rings in the three rings is equal.

7. The vehicle-mounted anti-vibration capacitor as described in claim 1, characterized in that: The multiple reinforcing ribs are evenly arranged on the surface of the shockproof fixing bracket.

8. The vehicle-mounted anti-vibration capacitor as described in claim 7, characterized in that: The reinforcing rib extends in a direction parallel to the central axis of the shock-absorbing fixing bracket.

9. The vehicle-mounted anti-vibration capacitor as described in claim 1, characterized in that: The reinforcing rib is provided with a T-shaped groove, and the fixing foot is installed in the T-shaped groove.

10. The vehicle-mounted anti-vibration capacitor as described in claim 9, characterized in that: The fixing foot is plate-shaped, and its size is adapted to the T-slot, and it is movably installed in the T-slot.