Built-in power taking depth-fusion pole circuit breaker

By incorporating a built-in power supply design and protective cover structure, the circuit breaker achieves efficient power conversion and equipment enclosure through the use of magnetic core coils and rectifiers, solving the problem of complex external power supply structures and improving the reliability and ease of maintenance of the circuit breaker.

CN224355206UActive Publication Date: 2026-06-12NINGBO LUDING ELECTRONIC TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NINGBO LUDING ELECTRONIC TECH CO LTD
Filing Date
2025-07-29
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

The existing pole-mounted circuit breaker has a complex external power supply structure, and its long-term exposure to the outside affects the reliability of the equipment and the convenience of maintenance and repair.

Method used

It adopts a built-in power supply design, uses a magnetic core coil to convert electromagnetic energy through Faraday's law, and combines a rectifier to convert AC power into pulsating DC power. It is also enclosed and protected by a protective cover and spring baffle structure, which facilitates maintenance.

Benefits of technology

It improves the electrical efficiency and mechanical stability of circuit breakers, simplifies the maintenance process, and enhances the long-term reliability and ease of operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a kind of built-in power taking depth fusion pole-mounted circuit breaker, belong to circuit breaker technical field.The utility model of a kind of built-in power taking depth fusion pole-mounted circuit breaker, including circuit breaker shell, the front end of circuit breaker shell is embedded and is connected with protective cover, switch module is installed in the inside of protective cover, the below of switch module is provided with power taking support, the inside of magnetic core coil is penetrated with loop electric wire.The utility model solves the problem that the structure of external power taking is complex in the actual use process of existing pole-mounted circuit breaker, long-term exposure affects the reliability of circuit breaker, the utility model is not consumed active power from loop electric wire by magnetic core coil power taking, through magnetic field coupling " capture " loop electric wire around dissipated electromagnetic energy collection as alternating current, alternating current is converted to pulsating direct current by rectifier main body, not hinder circuit breaker work at the same time, realize built-in power taking, electric energy efficiency maximization, conducive to long-term work.
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Description

Technical Field

[0001] This utility model relates to the field of circuit breaker technology, specifically to a pole-mounted circuit breaker with built-in power supply integration. Background Technology

[0002] A pole-mounted circuit breaker is a circuit breaker installed on a utility pole for the protection of power distribution lines and is considered an outdoor device. There are three main types of power sources for pole-mounted circuit breakers: externally mounted independent voltage transformers, deeply integrated pole-mounted circuit breakers with the power supply capacitor built into the pole, and integrated pole-mounted circuit breakers with the external capacitor power supply device fixed to the circuit breaker housing.

[0003] Chinese patent CN222581029U discloses an external capacitor-powered, deeply integrated pole-mounted circuit breaker. The connecting copper busbar employs a bent structure. A three-core aviation connector is provided on the secondary wiring side of the capacitor-powered device, and a three-core aviation connector is provided on the side of the pole-mounted circuit breaker body. The three-core aviation connector on the body side and the three-core aviation connector on the power-powered device side are connected via an aviation socket and plug. This patent offers simple processing, low cost, reduced defect rate, and avoids accidents caused by high-temperature burnout of the pole-mounted circuit breaker.

[0004] In actual use, the pole-mounted circuit breaker of the above patent has a complex external power supply structure, and its long-term exposure to the outside affects the reliability of the circuit breaker; therefore, it does not meet the existing requirements. In response, we propose a pole-mounted circuit breaker with deep integration of built-in power supply. Summary of the Invention

[0005] The purpose of this utility model is to provide a pole-mounted circuit breaker with deep integration of built-in power supply, which solves the problem mentioned in the background art that the external power supply structure of the pole-mounted circuit breaker is complex and its long-term exposure to the outside affects the reliability of the circuit breaker in actual use.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a pole-mounted circuit breaker with built-in power supply integration, comprising a circuit breaker housing, a protective cover embedded in the front end of the circuit breaker housing, a switch module installed inside the protective cover, and a power supply bracket disposed below the switch module, the power supply bracket comprising:

[0007] A magnetic core coil is located at the lower end of the switch module, and a loop wire runs through the inside of the magnetic core coil.

[0008] Preferably, the circuit breaker housing is provided with power terminals at both the upper and lower ends. The power terminals are used for inputting external power and outputting power, and the circuit wires are electrically connected to the power terminals and the switch module, respectively.

[0009] Preferably, the upper end and the lower end of the protective cover are both connected to positioning sleeves by fixing screws, and spring baffles are installed inside the two positioning sleeves. A pressure spring is installed between the spring baffles and the positioning sleeves.

[0010] Preferably, one end of the spring baffle is provided with a magnetic suction plate, and the upper and lower spring baffles are connected by the magnetic suction plate.

[0011] Preferably, a welding frame is installed at the rear end of the circuit breaker housing for fixing the utility pole, and a column bracket is installed at the front end of the circuit breaker housing, the column bracket being fixedly connected to the circuit breaker housing by bolts.

[0012] Preferably, a rectifier body is provided at the lower end of the power collection bracket. The rectifier body is electrically connected to the magnetic core coil, and an energy storage plate is provided inside the rectifier body. The magnetic core coil converts direct current into energy storage plate by focusing the magnetic field of the conductor.

[0013] Preferably, a communication module is installed below the power supply bracket, and the communication module is used to output circuit data to the server.

[0014] Preferably, the upper end of the switch module is provided with a conductive wire, which is electrically connected to the power terminal, and the switch module is provided with a shielding cover.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. The built-in power supply of this utility model is deeply integrated with the power supply bracket set inside the pole-mounted circuit breaker. It adopts the CT coil power supply in Faraday's law. The magnetic core coil power supply takes into account electromagnetic conversion efficiency, insulation strength, mechanical stability and heat dissipation requirements. The magnetic core coil power supply does not consume active power from the circuit wire. It "captures" the electromagnetic energy dissipated around the circuit wire through magnetic field coupling and collects it into alternating current. The alternating current is converted into pulsating direct current through the rectifier body. While not hindering the operation of the circuit breaker, it realizes built-in power supply, maximizes power efficiency and is conducive to long-term operation.

[0017] This utility model features a protective cover installed at the front end of a deeply integrated power supply pole-mounted circuit breaker. This cover protects the power supply bracket and switch module. It uses positioning sleeves at both ends, which are clamped by two spring baffles. The spring baffles are restricted by magnetic plates and pressure springs, keeping the circuit breaker housing and the protective cover surface sealed, facilitating maintenance and repair, and enabling long-term operation. Attached Figure Description

[0018] Figure 1 This is an axonometric view of the front view of this utility model;

[0019] Figure 2This is an axonometric view of the spring baffle of this utility model after it has been opened;

[0020] Figure 3 This is a diagram showing the internal structure of the circuit breaker housing of this utility model;

[0021] Figure 4 This utility model Figure 3 A magnified view of a portion of area A in the middle.

[0022] In the diagram: 1. Circuit breaker housing; 101. Power terminal; 102. Protective cover; 103. Column bracket; 104. Positioning sleeve; 105. Spring baffle; 106. Welding frame; 107. Magnetic suction plate; 2. Power take-up bracket; 201. Magnetic core coil; 202. Rectifier body; 203. Energy storage plate; 204. Communication module; 205. Circuit wire; 3. Switch module; 301. Conductive wire; 302. Shielding cover. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] To address the issue of existing pole-mounted circuit breakers having complex external power supply structures and long-term exposure affecting their reliability during practical use, please refer to... Figures 1-4 This embodiment provides the following technical solution:

[0025] This embodiment of a deeply integrated pole-mounted circuit breaker with built-in power supply includes a circuit breaker housing 1. A protective cover 102 is embedded and connected to the front end of the circuit breaker housing 1. A switch module 3 is installed inside the protective cover 102. A power supply bracket 2 is provided below the switch module 3. The power supply bracket 2 includes:

[0026] The magnetic core coil 201 is located at the lower end of the switch module 3, and a loop wire 205 runs through the inside of the magnetic core coil 201. The built-in power supply is deeply integrated with the power supply bracket 2 set inside the pole-mounted circuit breaker. The power supply adopts the CT coil in Faraday's law. The power supply of the magnetic core coil 201 takes into account the electromagnetic conversion efficiency, insulation strength, mechanical stability and heat dissipation requirements.

[0027] The circuit breaker housing 1 has power terminals 101 at both the upper and lower ends. The power terminals 101 are used for inputting external power and outputting power. The circuit wires 205 are electrically connected to the power terminals 101 and the switch module 3, respectively. The lower end of the power take-up bracket 2 is equipped with a rectifier body 202, which is electrically connected to the magnetic core coil 201. An energy storage plate 203 is installed inside the rectifier body 202. The magnetic core coil 201 converts DC power into AC power by focusing the magnetic field of the conductor and introduces it into the energy storage plate 203. The power take-up of the magnetic core coil 201 takes into account electromagnetic conversion efficiency, insulation strength, mechanical stability and heat dissipation requirements. The magnetic core coil 201 does not consume active power from the circuit wires 205. Instead, it "captures" the electromagnetic energy dissipated around the circuit wires 205 through magnetic field coupling and collects it into AC power. The AC power is converted into pulsating DC power by the rectifier body 202. This does not hinder the operation of the circuit breaker and achieves built-in power take-up, maximizing energy efficiency and benefiting long-term operation.

[0028] In addition, a communication module 204 is installed below the power supply bracket 2. The communication module 204 is used to output circuit data to the server. The communication module 204 can send data information in a timely manner to realize remote monitoring.

[0029] In fact, the upper end of the switch module 3 is provided with a conductive line 301, which is electrically connected to the power terminal 101. The switch module 3 is provided with a shield 302 on the outside, which protects the switch module 3 and prevents the switch module 3 from being affected by the magnetic core coil 201 and the rectifier body 202.

[0030] Specifically, the built-in power supply is deeply integrated with the power supply bracket 2 inside the pole-mounted circuit breaker. It adopts the CT coil in Faraday's law to draw power. The power supply of the magnetic core coil 201 takes into account electromagnetic conversion efficiency, insulation strength, mechanical stability and heat dissipation requirements. The power supply of the magnetic core coil 201 does not consume active power from the circuit wire 205. Instead, it "captures" the electromagnetic energy dissipated around the circuit wire 205 through magnetic field coupling and collects it into alternating current. The alternating current is converted into pulsating direct current through the rectifier body 202. While not hindering the operation of the circuit breaker, it realizes built-in power supply, maximizes power efficiency and is conducive to long-term operation.

[0031] To address the problems of existing pole-mounted circuit breakers, such as their simple external housing structure, inconvenient maintenance and repair after pole mounting, and operational difficulties, please refer to... Figures 1-4 This embodiment provides the following technical solution:

[0032] In this embodiment, the upper end and the lower end of the protective cover 102 are both connected to the positioning sleeve 104 by fixing screws. Spring baffles 105 are installed inside the two positioning sleeves 104. A pressure spring is installed between the spring baffles 105 and the positioning sleeves 104. The protective cover 102 installed at the front end of the power supply deep integration pole-mounted circuit breaker protects the power supply bracket 2 and the switch module 3.

[0033] It should be noted that a magnetic suction plate 107 is provided at one end of the spring baffle 105. The upper and lower spring baffles 105 are connected by the magnetic suction plate 107. The positioning sleeves 104 at the upper and lower ends are used to clamp the two spring baffles 105. The spring baffles 105 are restricted by the magnetic suction plate 107 and the pressure spring, keeping the surfaces of the circuit breaker housing 1 and the protective cover 102 closed, which facilitates maintenance and repair work.

[0034] The circuit breaker housing 1 has a welding frame 106 installed at the rear end for fixing the utility pole, and a pole-mounted bracket 103 installed at the front end for fixing the utility pole. The pole-mounted bracket 103 is fixedly connected to the circuit breaker housing 1 by bolts. The circuit breaker housing 1 is installed on the utility pole by the pole-mounted bracket 103 and the welding frame 106 for switching operation.

[0035] Specifically, the protective cover 102 installed at the front end of the built-in power supply deeply integrated pole-mounted circuit breaker protects the power supply bracket 2 and the switch module 3. It uses positioning sleeves 104 at the upper and lower ends, which are clamped by two spring baffles 105. The spring baffles 105 are restricted by the magnetic suction plate 107 and the pressure spring, keeping the surface of the circuit breaker housing 1 and the protective cover 102 sealed, which facilitates maintenance and repair work and allows for long-term operation.

[0036] Working principle: During use, the circuit breaker housing 1 is mounted on the utility pole via the pole-mounted bracket 103 and welding frame 106 for switching operation. The switching module 3 is protected by the shielding cover 302 to prevent it from being affected by the magnetic core coil 201 and rectifier body 202. The internal power supply is deeply integrated with the power supply bracket 2 inside the pole-mounted circuit breaker, utilizing the CT coil based on Faraday's law. The power supply from the magnetic core coil 201 balances electromagnetic conversion efficiency, insulation strength, mechanical stability, and heat dissipation requirements. The power supply from the magnetic core coil 201 does not consume active power from the return wire 205. The electromagnetic energy dissipated around the field coupling "capture" circuit wire 205 is collected into alternating current. The alternating current is converted into pulsating direct current through the rectifier body 202. While not hindering the operation of the circuit breaker, it realizes built-in power extraction and maximizes power efficiency. The protective cover 102 protects the power extraction bracket 2 and the switch module 3. The positioning sleeves 104 at the upper and lower ends are clamped by two spring baffles 105. The spring baffles 105 are restricted by the magnetic suction plate 107 and the pressure spring, keeping the surface of the circuit breaker housing 1 and the protective cover 102 sealed, which facilitates maintenance and repair work and allows for long-term operation.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A deeply integrated pole-mounted circuit breaker with built-in power supply, comprising a circuit breaker housing (1), characterized in that, A protective cover (102) is embedded in the front end of the circuit breaker housing (1). A switch module (3) is installed inside the protective cover (102). A power-feeding bracket (2) is provided below the switch module (3). The power-feeding bracket (2) includes: A magnetic core coil (201) is located at the lower end of the switch module (3), and a loop wire (205) runs through the inside of the magnetic core coil (201).

2. The pole-mounted circuit breaker with built-in power supply integration according to claim 1, characterized in that, The circuit breaker housing (1) is provided with power terminals (101) at both the upper and lower ends. The power terminals (101) are used to input external power and output power. The circuit wires (205) are electrically connected to the power terminals (101) and the switch module (3) respectively.

3. The pole-mounted circuit breaker with built-in power supply integration according to claim 1, characterized in that, The upper end and the lower end of the protective cover (102) are both connected to positioning sleeves (104) by fixing screws. Spring baffles (105) are installed inside the two positioning sleeves (104), and a pressure spring is installed between the spring baffles (105) and the positioning sleeves (104).

4. A pole-mounted circuit breaker with built-in power supply integration according to claim 3, characterized in that, A magnetic plate (107) is provided at one end of the spring baffle (105), and the upper and lower spring baffles (105) are connected by the magnetic plate (107).

5. A pole-mounted circuit breaker with built-in power supply integration according to claim 1, characterized in that, A welding frame (106) is installed at the rear end of the circuit breaker housing (1), the welding frame (106) is used to fix the utility pole, and a column bracket (103) is installed at the front end of the circuit breaker housing (1), the column bracket (103) is fixedly connected to the circuit breaker housing (1) by bolts.

6. A deeply integrated pole-mounted circuit breaker with built-in power supply as described in claim 1, characterized in that, The lower end of the power collection bracket (2) is provided with a rectifier body (202), which is electrically connected to the magnetic core coil (201). An energy storage plate (203) is provided inside the rectifier body (202). The magnetic core coil (201) converts DC power into energy storage plate (203) by focusing the magnetic field of the conductor.

7. A pole-mounted circuit breaker with built-in power supply integration according to claim 1, characterized in that, A communication module (204) is installed below the power supply bracket (2), and the communication module (204) is used to output circuit data to the server.

8. A pole-mounted circuit breaker with built-in power supply integration according to claim 2, characterized in that, The upper end of the switch module (3) is provided with a conductive line (301), which is electrically connected to the power terminal (101). The switch module (3) is provided with a shield (302) on its exterior.