A composite rectification column

By introducing a cleaning mechanism and a filter box into the composite distillation column, and using a heating box and high-temperature, high-pressure steam to clean the blockages, the problem of packing layer blockage was solved, cleaning efficiency was improved, labor intensity was reduced, and equipment life was extended.

CN224358031UActive Publication Date: 2026-06-16ZHEJIANG SAIPU SEPARATION EQUIPMENT CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG SAIPU SEPARATION EQUIPMENT CO LTD
Filing Date
2025-05-20
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

Existing composite distillation columns are prone to clogging of the packing layer after prolonged use, resulting in low cleaning efficiency and increased labor intensity for workers.

Method used

A composite distillation column was designed, equipped with a cleaning mechanism that uses a heating box and high-temperature, high-pressure steam to clean blockages, and is equipped with a filter box to filter impurities, reducing the need for disassembly and cleaning of the packing layer.

🎯Benefits of technology

It improves the efficiency of cleaning blockages in the packing layer, reduces the labor intensity of workers, extends the service life of equipment, and saves water resources.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224358031U_ABST
    Figure CN224358031U_ABST
Patent Text Reader

Abstract

The utility model provides a kind of composite rectifying tower, it is related to rectifying tower technical field, including cleaning mechanism, the top of cleaning mechanism is provided with main body mechanism.The utility model is in use, under the action of power supply and heating pipe, the water in heating box is continuously heated and handled, under the action of data acquisition device, the air pressure and temperature in heating box are monitored, when reaching appropriate air pressure, second valve high-temperature high-pressure steam will be sprayed from outlet pipe through delivery pipe, so as to carry out high-pressure cleaning to the blockage of composite rectifying tower internal packing layer, so that the blockage falls off, then the sealing cover of the corresponding position of composite rectifying tower is opened, and the blockage that falls off is collected and removed, so as to avoid the problem that staff needs to disassemble and clean packing layer, greatly improve cleaning efficiency, reduce the labor intensity of staff.
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Description

Technical Field

[0001] This utility model relates to the field of distillation column technology, and in particular to a composite distillation column. Background Technology

[0002] In many industrial fields such as chemical industry, petroleum refining, pharmaceutical industry, and food processing, distillation is one of the core technologies for separating and purifying mixtures. As a key piece of equipment in the distillation process, the performance of the distillation column directly affects the quality of products, production efficiency, and economic benefits of enterprises. With the continuous expansion of global industrial production scale and the increasing requirements for product quality, the application of distillation technology is becoming more and more widespread, and higher standards are being set for the performance of distillation columns.

[0003] In the existing technology, compound distillation columns are widely used in the industrial field. During long-term use, solid particles in the material can clog the packing layer inside the compound distillation column. Traditionally, the packing layer needs to be disassembled, cleaned and reinstalled, which reduces the cleaning efficiency of the packing layer and increases the labor intensity of the workers. Utility Model Content

[0004] The purpose of this invention is to solve the problem of low cleaning efficiency caused by the inability to quickly clean the blockage in the packing layer during the use of the above-mentioned equipment, and thus proposes a composite distillation column.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a composite distillation column, including a cleaning mechanism, wherein a main body mechanism is provided on the top of the cleaning mechanism;

[0006] The cleaning mechanism includes a base plate, a heating box fixedly installed on the top of the base plate, a heating tube provided on the inner surface of the heating box, a top plate fixedly installed on the top of the heating box, a power supply fixedly installed on the top of the top plate, the outer surface of the power supply being fixedly connected to the outer surface of the heating tube, a data acquisition device fixedly inserted into the inner surface of the top plate, and a fixing groove opened on the top of the top plate.

[0007] The main structure includes a support frame and two air outlet pipes. A conveying pipe is fixedly connected between the outer walls of the two air outlet pipes, and a second valve is provided on the inner wall of the conveying pipe.

[0008] Preferably, a filter box is fixedly installed on the top of the base plate, a circular groove is provided on one side of the outer wall of the filter box, and three sets of insertion slots are provided on the inner surface of the filter box, with filter plates movably inserted between the inner surface of the three sets of insertion slots.

[0009] Preferably, a top cover is fixedly installed on the top of the filter box by bolts, a connecting pipe is fixedly connected to one side of the outer wall of the filter box, and the outer wall of the connecting pipe is fixedly connected to one side of the outer wall of the heating box. A delivery pump is fixedly installed on the top of the bottom plate, and the outer wall of the delivery pump is fixedly connected to the outer wall of the connecting pipe.

[0010] Preferably, a tower body is fixedly installed on the inner wall of the support frame, a water supply pipe is fixedly connected to the bottom of the tower body, and a first valve is provided on the inner wall of the water supply pipe.

[0011] Preferably, a first packing layer is fixedly installed on the inner surface of the tower body, and a second packing layer is fixedly installed on the inner surface of the tower body.

[0012] Preferably, the outer walls of both air outlet pipes are disposed inside the first packing layer and the second packing layer.

[0013] Preferably, the top of the base plate is fixedly connected to the bottom of the support frame, the outer wall of the water pipe is fixedly inserted into the inside of the circular groove, and the outer wall of the delivery pipe is fixedly inserted into the inside of the fixed groove.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0015] 1. In use, when the material has been processed and the blockage in the packing layer of the composite distillation column needs to be cleaned, the first valve is opened first, and with the cooperation of the water supply pipe, connecting pipe and other structures, the residual water processed inside the composite distillation column is transported to the heating box. Under the action of the power supply and heating pipe, the water inside the heating box is continuously heated. With the help of the data acquisition device, the air pressure and temperature inside the heating box are monitored. When the appropriate air pressure is reached, the second valve is opened, and high-temperature and high-pressure steam will be sprayed out from the outlet pipe through the delivery pipe, thereby performing high-pressure cleaning of the blockage in the packing layer inside the composite distillation column, causing the blockage to fall off. Then, the sealing cover at the corresponding position of the composite distillation column is opened to collect and remove the fallen blockage, thus avoiding the problem of needing workers to disassemble and clean the packing layer, greatly improving the cleaning efficiency and reducing the labor intensity of workers.

[0016] 2. In use, when cleaning the packing layer inside the composite distillation tower, the residual water after use in the composite distillation tower is transported to the filter box through the water supply pipe. The particulate impurities in the water can be filtered and removed by the filter plate, avoiding impact on subsequent pipelines and pumps, extending their service life, and saving water resources. Attached Figure Description

[0017] Figure 1This utility model provides a perspective view of the main structure of a composite distillation column;

[0018] Figure 2 This utility model provides a split diagram of the cleaning mechanism in a composite distillation column;

[0019] Figure 3 This utility model provides a disassembled diagram of the main structure of a composite distillation column;

[0020] Figure 4 A cross-sectional view of the main structure of a composite distillation column is provided for this utility model.

[0021] Legend:

[0022] 1. Cleaning mechanism; 11. Base plate; 12. Filter box; 121. Circular groove; 122. Insertion groove; 123. Filter plate; 124. Top cover; 13. Connecting pipe; 131. Delivery pump; 14. Heating box; 141. Heating pipe; 15. Top plate; 151. Power supply; 152. Data acquisition device; 153. Fixing groove; 2. Main structure; 21. Support frame; 22. Tower body; 221. Water supply pipe; 222. First valve; 23. First packing layer; 24. Second packing layer; 25. Air outlet pipe; 26. Delivery pipe; 261. Second valve. Detailed Implementation

[0023] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0025] Example 1: As Figures 1-4 As shown, this utility model provides a composite distillation column, including a cleaning mechanism 1, and a main body 2 is provided on the top of the cleaning mechanism 1;

[0026] The cleaning mechanism 1 includes a base plate 11, a heating box 14 fixedly installed on the top of the base plate 11, a heating tube 141 provided on the inner wall of the heating box 14, a top plate 15 fixedly installed on the top of the heating box 14, a power supply 151 fixedly installed on the top of the top plate 15, the outer wall of the power supply 151 is fixedly connected to the outer wall of the heating tube 141, a data acquisition device 152 is fixedly inserted into the inner wall of the top plate 15, and a fixing groove 153 is opened on the top of the top plate 15. The main body mechanism 2 includes a support frame 21 and two air outlet pipes 25, a conveying pipe 26 is fixedly connected between the outer walls of the two air outlet pipes 25, and a second valve 261 is provided on the inner wall of the conveying pipe 26.

[0027] The overall effect of Embodiment 1 is that after the composite distillation column completes the processing of the material, the remaining water from the composite distillation column is transported to the heating chamber 14 through operator intervention and the cooperation of other structures. Then, the water inside the heating chamber 14 is heated by the power supply 151 and the heating tube 141. Simultaneously, the temperature and pressure of the water vapor inside the heating chamber 14 are monitored in real time by the data acquisition device 152 (temperature sensor and pressure sensor). When the temperature and pressure of the water vapor inside the heating chamber 14 reach suitable values, the water is heated... Under the operation of the staff, the second valve 261 is opened, allowing high-temperature and high-pressure water vapor to be sprayed out from the outlet pipe 25 through the conveying pipe 26. This high-pressure removal of the blockages blocking the first packing layer 23 and the second packing layer 24 causes them to fall off. After a certain period of spraying, the second valve 261 is closed. Then, under the operation of the staff, the sealing cover at the designated position of the composite distillation column is opened, making it easier to collect and remove the fallen blockages. This avoids the need to disassemble and clean the first packing layer 23 and the second packing layer 24, greatly improving the cleaning efficiency.

[0028] Example 2: As Figures 2-4As shown, a filter box 12 is fixedly installed on the top of the base plate 11. A circular groove 121 is formed on one side of the outer wall of the filter box 12. Three sets of insertion slots 122 are formed on the inner surface of the filter box 12. Filter plates 123 are movably inserted between the inner surface of the three sets of insertion slots 122. A top cover 124 is fixedly installed on the top of the filter box 12 by bolts. A connecting pipe 13 is fixedly connected to one side of the outer wall of the filter box 12, and one side of the outer wall of the connecting pipe 13 is fixedly connected to one side of the outer wall of the heating box 14. A delivery pump 131 is fixedly installed on the top of the base plate 11, and the outer wall of the delivery pump 131 is fixedly connected to the outer wall of the connecting pipe 13. A tower body 22 is fixedly installed on the inner wall of the support frame 21. A water supply pipe 221 is fixedly connected to the bottom of the tower body 22. A first valve 222 is provided on the inner wall of the water supply pipe 221. A first packing layer 23 and a second packing layer 24 are fixedly installed on the inner wall of the tower body 22. The outer walls of the two air outlet pipes 25 are both located inside the first packing layer 23 and the second packing layer 24. The top of the bottom plate 11 is fixedly connected to the bottom of the support frame 21. The outer wall of the water supply pipe 221 is fixedly inserted into the inside of the circular groove 121. The outer wall of the conveying pipe 26 is fixedly inserted into the inside of the fixed groove 153.

[0029] The overall effect of Embodiment 2 is that when it is necessary to clean the first packing layer 23 and the second packing layer 24 inside the composite distillation column, the first valve 222 is opened under the operation of the operator, so that the water remaining after processing inside the composite distillation column is transported from the water supply pipe 221 to the filter box 12. Under the action of the filter plate 123 (primary filter plate and magnetic filter plate) inside, particulate impurities and metal impurities in the water can be filtered and adsorbed, so as to avoid the impurities from damaging the subsequent delivery pump 131. The filtered water can be transported to the heating box 14 for use by the delivery pump 131 and the connecting pipe 13, thereby improving the utilization rate of water resources and avoiding the waste of water resources.

[0030] Working Principle: After the composite distillation column completes the processing of materials, it needs to clean its first packing layer 23 and second packing layer 24. Under the operator's control, the first valve 222 is opened, allowing the remaining water from the composite distillation column to be transported through the water supply pipe 221 to the filter box 12. The filter plates 123 (primary filter plate and magnetic filter plate) inside the filter box 12 filter and adsorb particulate and metallic impurities in the water, preventing damage to the subsequent transfer pump 131. The filtered water is then transported to the heating box 14 by the transfer pump 131 and connecting pipe 13. Finally, the water inside the heating box 14 is heated by the power supply 151 and heating pipe 141. Simultaneously, with the help of the data acquisition device 152 (temperature sensor and pressure sensor), the temperature and pressure of the water vapor inside the heating box 14 can be monitored in real time. When the temperature and pressure of the water vapor inside the heating box 14 reach a suitable value, the second valve 261 is opened under the operation of the operator, so that the high-temperature and high-pressure water vapor is sprayed out from the outlet pipe 25 through the delivery pipe 26, thereby removing the blockages blocking the first packing layer 23 and the second packing layer 24 under high pressure and causing them to fall off from the first packing layer 23 and the second packing layer 24. After a certain period of spraying, the second valve 261 is closed, and then the sealing cover at the designated position of the composite distillation column is opened under the operation of the operator, so as to facilitate the collection and removal of the fallen blockages.

[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A composite distillation column, characterized in that: It includes a cleaning mechanism (1), and a main body mechanism (2) is provided on the top of the cleaning mechanism (1); The cleaning mechanism (1) includes a base plate (11), a heating box (14) is fixedly installed on the top of the base plate (11), a heating tube (141) is provided on the inner wall of the heating box (14), a top plate (15) is fixedly installed on the top of the heating box (14), a power supply (151) is fixedly installed on the top of the top plate (15), the outer wall of the power supply (151) is fixedly connected to the outer wall of the heating tube (141), a data acquisition device (152) is fixedly inserted into the inner wall of the top plate (15), and a fixing groove (153) is opened on the top of the top plate (15). The main body (2) includes a support frame (21) and two air outlet pipes (25). A conveying pipe (26) is fixedly connected between the outer walls of the two air outlet pipes (25), and a second valve (261) is provided on the inner wall of the conveying pipe (26).

2. The composite distillation column according to claim 1, characterized in that: A filter box (12) is fixedly installed on the top of the base plate (11). A circular groove (121) is opened on one side of the outer wall of the filter box (12). Three sets of insertion slots (122) are opened on the inner surface of the filter box (12). A filter plate (123) is movably inserted between the inner surface of the three sets of insertion slots (122).

3. A composite distillation column according to claim 2, characterized in that: The top of the filter box (12) is fixedly installed with a top cover (124) by bolts. A connecting pipe (13) is fixedly connected to one side of the outer wall of the filter box (12), and the outer wall of the connecting pipe (13) is fixedly connected to the outer wall of the heating box (14). A delivery pump (131) is fixedly installed on the top of the bottom plate (11), and the outer wall of the delivery pump (131) is fixedly connected to the outer wall of the connecting pipe (13).

4. A composite distillation column according to claim 3, characterized in that: The inner wall of the support frame (21) is fixedly installed with a tower body (22), and the bottom of the tower body (22) is fixedly connected to a water supply pipe (221). The inner wall of the water supply pipe (221) is provided with a first valve (222).

5. A composite distillation column according to claim 4, characterized in that: The inner wall of the tower body (22) is fixedly installed with a first packing layer (23) and a second packing layer (24).

6. A composite distillation column according to claim 5, characterized in that: The outer walls of the two air outlet pipes (25) are both disposed inside the first packing layer (23) and the second packing layer (24).

7. A composite distillation column according to claim 6, characterized in that: The top of the base plate (11) is fixedly connected to the bottom of the support frame (21), the outer wall of the water pipe (221) is fixedly inserted into the inside of the circular groove (121), and the outer wall of the conveying pipe (26) is fixedly inserted into the inside of the fixing groove (153).