A reaction vessel vapor jet

Abstract

The utility model discloses a kind of reaction tank vapor ejector, including at least two baffles of reaction tank inner wall, the baffle is hollow, the baffle is equipped with multiple nozzles, the multiple nozzles are different in height, the vapor pipe of the nozzle is arranged in the inside of the baffle, and extend to the outside of the reaction tank by passing through the reaction tank;The height of the at least two baffles is same, and the multiple nozzles of different baffle are staggered arrangement height. The utility model combines vapor injection point and baffle, designs the baffle as long strip hollow column, baffle installs multiple nozzles, so that vapor can be injected heating by multiple angle multiple height to tank, temperature is easy to control, heat exchange speed is fast, and air blast is not easy to produce.

Description

Technical Field

[0001] This utility model relates to reaction vessels, specifically a steam ejector for reaction vessels. Background Technology

[0002] Currently, silica reaction vessels and heating vessels are generally becoming larger and taller (typically with a volume of 50-80 cubic meters and a height of >6 meters). Most reaction vessels use steam heating, with a simple heating pipe design. The steam pipe is directly introduced into the bottom of the reaction vessel through a bottom-entry method. After the steam valve is opened, the saturated steam directly exchanges heat with the liquid inside the vessel.

[0003] Current steam heating methods have the following drawbacks:

[0004] Heating causes high gas pressure, which can easily lead to gas explosions, damage to the tank, and weld cracks that can cause liquid leaks.

[0005] When the medium inside the tank undergoes physical changes (concentration, composition), the liquefaction thermal conductivity changes, and heating occurs through heat conduction and diffusion between liquids, resulting in a slow heating rate.

[0006] The exchange of heat between steam and liquid medium inside the tank takes time, resulting in a large temperature difference between the upper and lower liquid layers inside the tank, making temperature control difficult. Utility Model Content

[0007] To address the shortcomings of the prior art, this invention provides a steam ejector for a reaction vessel. This invention combines a steam injection point with a baffle plate, which is designed as a long, hollow column. Multiple nozzles are installed on the baffle plate, allowing steam to be injected into the vessel from multiple angles and heights for heating. This makes it easy to control the temperature, provides a fast heat exchange rate, and reduces the risk of gas explosions.

[0008] To achieve the above technical objectives, the present invention adopts the following technical solution: a steam ejector for a reaction vessel, comprising at least two baffles disposed on the inner wall of the reaction vessel, the baffles being hollow, and multiple nozzles being installed on the baffles, the multiple nozzles being of different heights, the steam pipes of the nozzles passing through the inside of the baffles and extending through the reaction vessel to the outside of the reaction vessel; the at least two baffles being of the same height, and the multiple nozzles located on different baffles being staggered in height.

[0009] The baffle plate is welded from six stainless steel plates, and one side is welded to the inner wall of the reaction vessel.

[0010] The at least two baffles are arranged symmetrically.

[0011] The plurality of nozzles are installed in the holes of the baffle plate, the nozzles are facing the center of the reaction vessel, and an outer baffle and an inner baffle are fixed on the nozzles. The outer baffle is fixed to the outer wall of the baffle plate, and the inner baffle is fixed to the inner wall of the baffle plate.

[0012] The baffle plate is equipped with a mounting bracket to support the steam pipe.

[0013] The mounting bracket includes a fixing plate and a fixing arc plate. Both ends of the fixing plate are fixed with welding plates. The welding plates are welded to the inner top and inner bottom of the baffle plate. The fixing arc plate is provided with multiple C-grooves for supporting the steam pipe. Connecting plates are provided between adjacent C-grooves and at the outer end of the outermost C-grooves. Bolts are provided on the connecting plates. The fixing plate has multiple bolt holes, and the bolts are fastened to the bolt holes.

[0014] The steam pipe is also fixed with a side baffle ring, which is fixed to the outer wall of the reaction vessel.

[0015] In summary, this utility model achieves the following technical effects:

[0016] This utility model combines a steam injection point with a baffle plate. The baffle plate is designed as a long, hollow column and is equipped with multiple nozzles, so that steam can be injected into the tank from multiple angles and heights for heating.

[0017] The steam injection points on the multiple baffles of this invention are staggered at different heights, so that the medium at each level inside the tank can exchange heat, and prevent liquid tumbling caused by nozzles on two baffles being at the same height. Attached Figure Description

[0018] Figure 1 It is a steam ejector for a reaction vessel;

[0019] Figure 2 This is a schematic diagram of the internal cross-section of the baffle plate;

[0020] Figure 3 This is a diagram of the mounting bracket. Detailed Implementation

[0021] The present invention will be further described in detail below with reference to the accompanying drawings.

[0022] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

[0023] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0027] Example:

[0028] Figure 1It is a steam ejector for a reaction vessel, comprising at least two baffles 2 disposed on the inner wall of a reaction vessel 1. The baffles 2 are hollow and are equipped with a plurality of nozzles 3 at different heights. The steam pipes 4 of the nozzles 3 pass through the interior of the baffles 2 and extend through the reaction vessel 1 to the exterior of the reaction vessel 1. The at least two baffles 2 are at the same height, and the plurality of nozzles 3 located on different baffles 2 are arranged at staggered heights.

[0029] This invention combines steam injection points with baffles. The baffles are designed as long, hollow columns with multiple nozzles, allowing steam to be injected into the tank from multiple angles and heights for heating. The steam injection points on the multiple baffles are staggered in height, ensuring heat exchange between all layers of the medium within the tank and preventing liquid turbulence caused by nozzles at the same height on two baffles.

[0030] The baffle plate 2 is welded from six stainless steel plates, with one side welded to the inner wall of the reaction vessel 1. In this embodiment, the baffle plate is a hollow column of 10cm*5cm, with the hollow interior used to install nozzles and steam pipes.

[0031] At least two baffles 2 are symmetrically arranged. In another embodiment, there can be three baffles, symmetrically arranged, with a 120° angle between them, so that the three sets of nozzles spray at three angles, thereby accelerating heat exchange.

[0032] Figure 2 This is a schematic diagram of the internal cross-section of the baffle plate. The plurality of nozzles 3 are installed in the holes opened in the baffle plate 2. The nozzles 3 face the center of the reaction vessel 1. An outer baffle 6 and an inner baffle 7 are fixed on the nozzles 3. The outer baffle 6 is fixed to the outer wall of the baffle plate 2, and the inner baffle 7 is fixed to the inner wall of the baffle plate 2.

[0033] The invention's outer baffle 6 and inner baffle 7 ensure stable nozzle installation, preventing swaying as the liquid flows and resulting in more stable jet spraying.

[0034] The baffle plate 2 is equipped with a mounting bracket 5 for supporting the steam pipe 4.

[0035] Figure 3 This is a schematic diagram of the mounting bracket. Specifically, the mounting bracket 5 includes a fixing plate 51 and a fixing arc plate 52. Both ends of the fixing plate 51 are fixed with welding plates 55. The welding plates 55 are welded to the inner top and inner bottom of the baffle plate 2. The fixing arc plate 52 is provided with multiple C-grooves for supporting the steam pipe 4. Connecting plates 53 are provided between adjacent C-grooves and at the outer end of the outermost C-grooves. Bolts are provided on the connecting plates 53. The fixing plate 51 has multiple bolt holes 54, and the bolts are fastened to the bolt holes 54.

[0036] This invention features an installation bracket 5 inside the baffle plate to support the steam pipe and prevent it from sag due to gravity, which could cause it to break off from the nozzle. The support part is an arc-shaped C-groove, which allows the steam pipe to sag slightly. The sag is supported by the C-groove, which prevents the steam pipe from breaking and allows the steam pipe inside the baffle plate to be longer, providing space for thermal expansion and contraction.

[0037] The steam pipe 4 is also fixed with a side baffle ring 8, which is fixed to the outer wall of the reaction vessel 1 to prevent the steam pipe 4 from shrinking inward.

[0038] The steam pipe is also equipped with a check valve 9 to prevent liquid backflow, and the steam pipe is connected to the main pipe 10.

[0039] Nozzle 3 is a stainless steel high-pressure steam nozzle.

[0040] Since the medium inside the tank needs to be stirred at medium / high speed, this utility model has 2-3 baffles inside the tank. The baffles are modified to be used as steam heating ejectors. The baffles are installed in the tank body, covering 70% of the height of the cylindrical liquid surface. The designed steam ejector can spray steam within 70% of the height of the cylindrical liquid surface in the tank.

[0041] Steam is injected through multiple injection points at different heights within the baffle plate to heat the medium, which can reduce the gas explosion phenomenon caused by excessive airflow.

[0042] Steam is injected into the medium through multiple high-altitude injection points to heat it, which can accelerate heat exchange between the media and improve heating efficiency.

[0043] Steam is injected through multiple injection points at various heights within the baffle plate to heat the medium, which can reduce the temperature difference between different heights within the tank, facilitating reaction control and heating control, and effectively saving energy.

[0044] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall fall within the scope of the technical solution of the present utility model.

Claims

1. A reactor vessel vapor jet, characterized by: The application relates to a reaction kettle, which comprises at least two baffles (2) arranged on the inner wall of a reaction kettle (1), wherein the baffles (2) are hollow, a plurality of nozzles (3) with different heights are arranged on the baffles (2), the steam pipes (4) of the nozzles (3) are arranged inside the baffles (2) and extend through the reaction kettle (1) to the outside of the reaction kettle (1), the at least two baffles (2) have the same height, and the plurality of nozzles (3) arranged on different baffles (2) are arranged in a staggered manner.

2. A reactor vessel vapor jet according to claim 1 wherein: The baffle (2) is welded by six stainless steel plates, and one side is welded to the inner wall of the reaction kettle (1).

3. A reactor vapor jet according to claim 1, wherein: The at least two baffles (2) are symmetrically arranged.

4. A reactor vapor jet according to claim 1 wherein: The plurality of nozzles (3) are arranged in the holes of the baffles (2), the nozzles (3) face the center of the reaction kettle (1), the nozzles (3) are fixed with outer baffles (6) and inner baffles (7), the outer baffles (6) are fixed to the outer wall of the baffle (2), and the inner baffles (7) are fixed to the inner wall of the baffle (2).

5. A reactor vapor jet according to claim 1 wherein: The baffle (2) is internally provided with a mounting bracket (5) for carrying the steam pipe (4).

6. A reactor vessel vapor jet according to claim 5 wherein: The mounting bracket (5) comprises a fixed plate (51) and a fixed arc plate (52), both ends of the fixed plate (51) are fixed with welding plates (55), the welding plates (55) are welded to the inner top and inner bottom of the baffle (2), the fixed arc plate (52) is provided with a plurality of C grooves for supporting the steam pipe (4), connecting plates (53) are arranged between adjacent C grooves and at the outer ends of the outermost C grooves, the connecting plates (53) are provided with bolts, the fixed plate (51) is provided with a plurality of bolt holes (54), and the bolts are fastened to the bolt holes (54).

7. A reactor vessel vapor jet according to claim 1 wherein: The steam pipe (4) is further fixed with a side blocking ring (8), and the side blocking ring (8) is fixed to the outer wall of the reaction kettle (1).

Images