A thermoset powder coating bonding device
By combining a metal screen and a linear motor-driven crushing roller with a bidirectional screw-driven stirring rod, the problem of powder coating raw material agglomeration is solved, achieving more efficient mixing and stirring, and improving the bonding effect of the coating.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG BAOLILAI IND CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-06-16
Smart Images

Figure CN224358513U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of powder coating bonding equipment technology, specifically a thermosetting powder coating bonding device. Background Technology
[0002] Thermosetting powder coatings are generally composed of resin, curing agent, pigment, filler, and additives. They use thermosetting resin as the film-forming substance, add a curing agent to initiate a cross-linking reaction, and then heat to form a hard coating. They have excellent decorative properties, and because the low molecular weight prepolymer can form a network of cross-linked macromolecules after curing, they also have good corrosion resistance and mechanical properties. Powder coating bonding, also known as thermal bonding technology, involves bonding metallic pigment particles to powder coating particles at a certain temperature to create a coating with a metallic effect.
[0003] Chinese patent publication number "CN214810439U" discloses "a powder coating bonding device, including a first feeding mechanism, a rotatable second feeding mechanism, a first mixing mechanism, a second mixing mechanism, and a control module. The first mixing mechanism includes a first inlet, a second inlet, a first electrically controlled valve, and a stirring mechanism. The stirring mechanism includes several blades, and a third heating element is provided on both the upper and lower surfaces of the blades. A fourth heating element is provided on the inner wall of the first mixing mechanism. The first feeding mechanism is provided with a first heating element, and the second feeding mechanism is provided with a second heating element. The second mixing mechanism includes a third inlet, a second electrically controlled valve, and a slitting blade. The slitting blade is evenly distributed on the inner wall of the second mixing mechanism, and a fifth heating element is provided on the inner wall of the second mixing mechanism." This patent can achieve precise temperature control, improve product uniformity, and increase production capacity. However, this patent cannot break down the raw materials of the powder coating. The raw materials of the powder coating are prone to clumping during storage, and clumped raw materials will affect the mixing uniformity, thereby affecting the final quality of the coating. Therefore, we propose a thermosetting powder coating bonding device. Utility Model Content
[0004] The purpose of this invention is to provide a thermosetting powder coating bonding device to solve the problem mentioned in the background art that the patent cannot crush the raw materials of the powder coating, wherein the raw materials of the powder coating are prone to agglomeration during storage, and the agglomerated raw materials will affect the mixing uniformity and thus affect the final quality of the coating.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a thermosetting powder coating bonding device, comprising a tank, a feeding box, and a frame. The feeding box is fixedly connected to the upper side of the left side wall of the tank, and the frame is fixedly connected to the top of the tank. A metal screen is fixedly connected to the lower side of the inner side walls of the feeding box. A guide rail groove is provided on the rear side wall of the inner cavity of the feeding box. A linear motor is slidably connected to the inner cavity of the guide rail groove. A mounting plate is fixedly connected to the front side wall of the linear motor. A roller frame is fixedly connected to the bottom of the mounting plate. A crushing roller is rotatably connected between the front and rear side walls of the inner cavity of the roller frame. Telescopic rods are fixedly connected to the left and right side walls of the roller frame. A spring is sleeved on the outer side wall of the telescopic rod, and a scraper is fixedly connected to the end of the telescopic rod.
[0006] As a further description of the above technical solution:
[0007] A heating plate is fixedly connected to the inner wall of the tank, and a discharge pipe is fixedly connected to the bottom of the tank. A solenoid valve is fixedly connected to the middle of the outer wall of the discharge pipe via a flange.
[0008] As a further description of the above technical solution:
[0009] The top of the inner cavity of the frame is provided with a sliding groove, and a first motor is fixedly connected to the upper side of the right side wall of the frame. A bidirectional lead screw is fixedly connected to the end of the power output shaft of the first motor. The end of the bidirectional lead screw passes through the frame and extends into the inner cavity of the sliding groove.
[0010] As a further description of the above technical solution:
[0011] The outer side wall of the bidirectional lead screw is screwed with sliders on both the left and right sides. The bottom of the slider is rotatably connected to a connecting rod, and the end of the connecting rod is rotatably connected to a lifting plate.
[0012] As a further description of the above technical solution:
[0013] A second motor is fixedly connected to the bottom center of the lifting plate. The power output shaft of the second motor is fixedly connected to a rotating shaft. The end of the rotating shaft passes through the tank and extends into the inner cavity of the tank. A bearing is sleeved on the outer wall of the rotating shaft. A collar is sleeved on the outer wall of the bearing. A stirring rod is fixedly connected to the outer wall of the rotating shaft, and the stirring rod and the bearing are arranged alternately.
[0014] As a further description of the above technical solution:
[0015] Vertical rods are fixedly connected to the bottom left and right sides of the lifting plate. The ends of the vertical rods penetrate the tank body and extend into the inner cavity of the tank body. Horizontal rods are fixedly connected to the outer walls of the vertical rods. The ends of the horizontal rods are fixedly connected to the left and right side walls of the collar.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] 1. This thermosetting powder coating bonding device uses a metal screen to screen the raw materials, leaving the agglomerated materials on the screen. A linear motor then drives the mounting plate to move left and right, causing the crushing roller to roll on the metal screen. The crushing roller then crushes the agglomerated raw materials, thereby eliminating the agglomerates. At the same time, a scraper moves with the roller frame, scraping the surface of the metal screen to prevent clogging. This allows the device to eliminate agglomerates and improve the bonding effect.
[0018] 2. This thermosetting powder coating bonding device uses a second motor to drive a rotating shaft, which in turn drives a stirring rod to agitate the powder coating. Then, a first motor drives a bidirectional lead screw, which in turn moves a slider. The slider then moves a connecting rod, causing it to push and pull a lifting plate. The lifting plate, in turn, drives a second motor to move up and down, causing the rotating shaft to move the stirring rod up and down. This allows the stirring rod to agitate the powder coating at different locations within the container, improving the agitation effect. Simultaneously, the vertical rod, horizontal rod, collar, and bearings support the rotating shaft, ensuring stability during its up-and-down movement. This enhances the agitation and bonding effect of the device. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of a thermosetting powder coating bonding device proposed in this utility model.
[0020] Figure 2 This is a front cross-sectional view of a thermosetting powder coating bonding device proposed in this utility model;
[0021] Figure 3 This utility model proposes a bonding device for thermosetting powder coatings. Figure 2 Enlarged structural diagram at point A in the middle;
[0022] Figure 4 This utility model proposes a bonding device for thermosetting powder coatings. Figure 2 Enlarged structural diagram at point B.
[0023] In the diagram: 100, tank body; 110, heating plate; 120, feed pipe; 130, solenoid valve; 200, feeding box; 210, metal screen; 220, guide rail groove; 230, linear motor; 240, mounting plate; 250, roller frame; 260, crushing roller; 270, telescopic rod; 280, spring; 290, scraper; 300, frame; 310, chute; 320, first motor; 330, double-acting lead screw; 340, slider; 350, connecting rod; 360, lifting plate; 361, vertical rod; 362, horizontal rod; 370, second motor; 380, rotating shaft; 381, bearing; 382, collar; 390, stirring rod. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] This utility model provides a bonding device for thermosetting powder coatings, which can eliminate agglomeration, improve the bonding effect of the device, and enhance the mixing effect, thereby strengthening the bonding effect. Please refer to [link / reference]. Figure 1-4 It includes a tank body 100, a feeding box 200, and a frame 300;
[0028] Please see Figure 1 , Figure 2 and Figure 4 The feeding box 200 is fixedly connected to the upper side of the left side wall of the tank 100. A metal screen 210 is fixedly connected to the lower side of the inner side wall of the feeding box 200. A guide rail groove 220 is opened on the rear side wall of the inner cavity of the feeding box 200. A linear motor 230 is slidably connected to the inner cavity of the guide rail groove 220. A mounting plate 240 is fixedly connected to the front side wall of the linear motor 230. A roller frame 250 is fixedly connected to the bottom of the mounting plate 240. A crushing roller 260 is rotatably connected between the front and rear side walls of the inner cavity of the roller frame 250. Telescopic rods 270 are fixedly connected to the left and right side walls of the roller frame 250. A spring 280 is sleeved on the outer wall, and a scraper 290 is fixedly connected to the end of the telescopic rod 270. The raw material is screened through the metal screen 210, so that the agglomerated raw material is left on the metal screen 210. Then, the linear motor 230 drives the mounting plate 240 to move left and right, so that the crushing roller 260 rolls on the metal screen 210, thereby crushing the agglomerated raw material and eliminating the agglomeration. At the same time, the scraper 290 moves with the roller frame 250, so that the scraper 290 scrapes the surface of the metal screen 210, thereby preventing the metal screen 210 from clogging.
[0029] In summary, this enables the device to eliminate agglomerates and improve the bonding effect of the device.
[0030] Please refer to it again. Figure 1-3A frame 300 is fixedly connected to the top of a tank 100. A heating plate 110 is fixedly connected to the inner wall of the tank 100. A discharge pipe 120 is fixedly connected to the bottom of the tank 100. A solenoid valve 130 is fixedly connected to the middle of the outer wall of the discharge pipe 120 via a flange. A slide groove 310 is provided at the top of the inner cavity of the frame 300. A first motor 320 is fixedly connected to the upper side of the right side wall of the frame 300. A double-acting screw 330 is fixedly connected to the end of the power output shaft of the first motor 320. The end of the double-acting screw 330 passes through the frame 300 and extends into the inner cavity of the slide groove 310. The left side of the outer wall of the double-acting screw 330... Slider blocks 340 are screwed onto both sides. A connecting rod 350 is rotatably connected to the bottom of the slider 340. A lifting plate 360 is rotatably connected to the end of the connecting rod 350. A second motor 370 is fixedly connected to the bottom center of the lifting plate 360. A rotating shaft 380 is fixedly connected to the end of the power output shaft of the second motor 370. The end of the rotating shaft 380 penetrates the tank 100 and extends into the inner cavity of the tank 100. A bearing 381 is sleeved on the outer wall of the rotating shaft 380. A collar 382 is sleeved on the outer wall of the bearing 381. A stirring rod 390 is fixedly connected to the outer wall of the rotating shaft 380. Alternating with bearings 381, vertical rods 361 are fixedly connected to the left and right sides of the bottom of the lifting plate 360. The ends of the vertical rods 361 penetrate the tank body 100 and extend into the inner cavity of the tank body 100. Horizontal rods 362 are fixedly connected to the outer walls of the vertical rods 361, and the ends of the horizontal rods 362 are fixedly connected to the left and right side walls of the collar 382. The second motor 370 drives the rotating shaft 380 to rotate, causing the rotating shaft 380 to drive the stirring rod 390 to rotate and stir the powder coating. Then, the first motor 320 drives the bidirectional lead screw 330 to rotate, causing the bidirectional lead screw 330 to drive the slider 340 to move, and then the slider 340 moves... The motor 0 drives the connecting rod 350 to move, causing the connecting rod 350 to push and pull the lifting plate 360. The lifting plate 360 then drives the second motor 370 to move up and down, causing the rotating shaft 380 to drive the stirring rod 390 to move up and down. This allows the stirring rod 390 to rotate and stir while moving up and down, enabling it to stir the powder coating at different locations within the tank 100, thereby improving the stirring effect. At the same time, the vertical rod 361, horizontal rod 362, collar 382, and bearing 381 work together to support the rotating shaft 380, thus ensuring that the rotating shaft 380 remains stable during its up and down movement.
[0031] In summary, this allows the device to improve the stirring effect and enhance the bonding effect.
[0032] In practical use, those skilled in the art first add the raw materials of the thermosetting powder coating to the feeding box 200, allowing the metal screen 210 to screen the raw materials. Unagglomerated raw materials pass through the metal screen 210 and enter the tank 100 along the bottom of the inner cavity of the feeding box 200. Agglomerated raw materials remain on the metal screen 210. At this point, the linear motor 230 drives the mounting plate 240 to move left and right, causing the crushing roller 260 to roll on the metal screen 210, thereby crushing the agglomerated raw materials and eliminating agglomeration. Simultaneously, the scraper 290 moves with the roller frame 250, scraping the surface of the metal screen 210. Then, the heating plate 110 is activated to heat the raw materials, and then the second motor... Motor 370 drives the rotating shaft 380 to rotate, which in turn drives the stirring rod 390 to rotate and stir the raw materials. Then, the first motor 320 drives the double-ended lead screw 330 to rotate, which in turn drives the slider 340 to move. The slider 340 then drives the connecting rod 350 to move, which pushes and pulls the lifting plate 360. The lifting plate 360 then drives the second motor 370 to move up and down, which in turn drives the rotating shaft 380 to move the stirring rod 390 up and down. This allows the stirring rod 390 to stir the powder coating at different positions within the tank 100 while simultaneously rotating and stirring. Finally, when bonding is complete, the solenoid valve 130 is opened, allowing the discharge pipe 120 to discharge the powder coating.
[0033] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0034] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A bonding device for thermosetting powder coatings, characterized in that: The system includes a tank (100), a feeding box (200), and a frame (300). The feeding box (200) is fixedly connected to the upper side of the left side wall of the tank (100), and the frame (300) is fixedly connected to the top of the tank (100). A metal screen (210) is fixedly connected to the lower side of the inner side wall of the feeding box (200). A guide rail groove (220) is provided on the rear side wall of the inner cavity of the feeding box (200), and a linear motor (210) is slidably connected to the inner cavity of the guide rail groove (220). 30) A mounting plate (240) is fixedly connected to the front side wall of the linear motor (230). A roller frame (250) is fixedly connected to the bottom of the mounting plate (240). A crushing roller (260) is rotatably connected between the front and rear side walls of the inner cavity of the roller frame (250). A telescopic rod (270) is fixedly connected to the left and right side walls of the roller frame (250). A spring (280) is sleeved on the outer side wall of the telescopic rod (270). A scraper (290) is fixedly connected to the end of the telescopic rod (270).
2. The thermosetting powder coating bonding device according to claim 1, characterized in that: A heating plate (110) is fixedly connected to the inner wall of the tank (100), and a discharge pipe (120) is fixedly connected to the bottom of the tank (100). A solenoid valve (130) is fixedly connected to the middle of the outer wall of the discharge pipe (120) through a flange.
3. The thermosetting powder coating bonding device according to claim 1, characterized in that: The top of the inner cavity of the frame (300) is provided with a sliding groove (310). A first motor (320) is fixedly connected to the upper side of the right side wall of the frame (300). A bidirectional lead screw (330) is fixedly connected to the end of the power output shaft of the first motor (320). The end of the bidirectional lead screw (330) passes through the frame (300) and extends into the inner cavity of the sliding groove (310).
4. The thermosetting powder coating bonding device according to claim 3, characterized in that: The outer side wall of the bidirectional lead screw (330) is screwed with sliders (340) on both sides. The bottom of the slider (340) is rotatably connected to a connecting rod (350), and the end of the connecting rod (350) is rotatably connected to a lifting plate (360).
5. A thermosetting powder coating bonding device according to claim 4, characterized in that: A second motor (370) is fixedly connected to the middle of the bottom of the lifting plate (360). The power output shaft of the second motor (370) is fixedly connected to a rotating shaft (380). The end of the rotating shaft (380) passes through the tank (100) and extends into the inner cavity of the tank (100). A bearing (381) is sleeved on the outer wall of the rotating shaft (380). A collar (382) is sleeved on the outer wall of the bearing (381). A stirring rod (390) is fixedly connected to the outer wall of the rotating shaft (380), and the stirring rod (390) and the bearing (381) are arranged alternately.
6. The thermosetting powder coating bonding device according to claim 4, characterized in that: Vertical rods (361) are fixedly connected to the bottom left and right sides of the lifting plate (360). The end of the vertical rod (361) passes through the tank (100) and extends into the inner cavity of the tank (100). A horizontal rod (362) is fixedly connected to the outer wall of the vertical rod (361). The end of the horizontal rod (362) is fixedly connected to the left and right side walls of the collar (382).