Adjustable magnetic separator
By designing an adjustable magnetic separator, the angle of the scraper is adjusted using a rotating roller and screw, and dust and debris are removed using a vacuum cleaner and brush sleeve. This solves the problem of magnetic materials and dust adhering to the surface of the transmission belt, achieving stable operation and efficient cleaning of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAIYUAN LUSENT MINING MACHINERY
- Filing Date
- 2025-06-11
- Publication Date
- 2026-06-16
AI Technical Summary
During the operation of existing magnetic separators, magnetic materials and dust debris are easily adsorbed onto the surface of the transmission belt, affecting the normal operation and cleaning efficiency of the transmission belt.
An adjustable magnetic separator was designed, including a magnetic conveyor belt, ear plates, circular rollers, scrapers, screws, arc grooves, toothed rings, and rotating seats. The scraper angle is adjusted by rotating the circular rollers and screws, and dust and debris are cleaned by a vacuum cleaner and brush sleeve. Moisture is absorbed by the main body of the vacuum cleaner.
It achieves stable scraping and cleaning of metal materials on the surface of magnetic separator conveyor belts and effective cleaning of dust and debris, reducing the risk of dust splashing and water flow, and improving the adjustability and cleaning efficiency of the equipment.
Smart Images

Figure CN224358599U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of magnetic separator technology, specifically to an adjustable magnetic separator. Background Technology
[0002] Magnetic separators are among the most widely used and versatile machines in industry, suitable for separating substances with magnetic differences, such as iron removal and purification of non-magnetic minerals like quartz sand. Magnetic separators are widely used in mining, timber, kiln, chemical, and food industries. Patent number CN202122018109.6 discloses an adjustable flat-plate magnetic separator, which improves the adjustability of the device by adjusting the tilt angle of the top platform and the transmission belt to transport waste material. However, during the use of the magnetic separator, not only are magnetic materials adsorbed onto the surface of the transmission belt, but a large amount of dust and debris are also adsorbed onto the transmission belt surface due to magnetic force, thus affecting the transmission belt. Therefore, we propose an adjustable magnetic separator. Utility Model Content
[0003] In view of the problems in the prior art, this utility model provides an adjustable magnetic separator.
[0004] The technical solution adopted by this utility model to solve its technical problem is an adjustable magnetic separator, including a base frame. A magnetic separation conveyor belt is rotatably installed on the inner side of the base frame. The bottom surface of the magnetic separation conveyor belt is bolted with ear plates for support. There are two sets of ear plates. An adjustable circular roller is rotatably installed between the two sets of ear plates. A scraper that fits with the magnetic separation conveyor belt is bolted to the outer periphery of the circular roller. Both sides of the outer periphery of the circular roller are bolted with screws that insert into the ear plates. The outer periphery of the screws has arc-shaped grooves, and there are multiple sets of arc-shaped grooves. A toothed ring that fits with the arc-shaped grooves is sleeved on the outer periphery of the screws. A screw seat for limiting the position is screwed on the outer periphery of the screws.
[0005] A suction hood for vacuuming is bolted between the two sets of ear plates, and a vacuum cleaner body is mounted on the outer wall surface of the base frame. A corrugated hose for guiding airflow is mounted between the air inlet end of the vacuum cleaner body and the air outlet end of the suction hood. A rotating roller for support is rotatably installed between the two sets of ear plates, and a brush sleeve for cleaning dust from the magnetic separation conveyor belt is mounted on the outer periphery of the rotating roller.
[0006] By adopting the above technical solution, during the use of the magnetic separator, the magnetic conveyor belt can operate and conveniently transport materials while facilitating the magnetic adsorption and screening of metal materials using magnetic force. Subsequently, the circular roller between the two sets of ear plates at the bottom of the magnetic conveyor belt can conveniently support the scraper, and the tilt angle of the scraper can be adjusted simply by rotating the circular roller. After adjustment, simply rotate the screw seat on the outer periphery, and under the screw force, drive the toothed ring to slide along the arc groove on the outer periphery of the screw. Then, the toothed ring tightly abuts against the ear plates, thus facilitating the limiting and locking of the position after the screw rotates and the limiting and locking of the position after the circular roller rotates. This allows the circular roller to stably support the scraper and facilitate the scraping and cleaning of the metal materials adsorbed on the surface of the magnetic conveyor belt, making it convenient for recycling and reuse. Moreover, the adjustment is simple and convenient.
[0007] During the use of the magnetic separator conveyor belt, the rotating rollers between the two sets of ear plates can rotate and drive the brush sleeves to rotate. The brush sleeves abut against the conveyor belt on the magnetic separator conveyor belt and can brush and clean it, thus facilitating the removal of attached debris. At the same time, when screening dry materials, it is easy to clean the dust attached to it. It also makes the operation of the vacuum cleaner body convenient. The corrugated hose provides suction to the suction head, so that the dust or debris is guided and cleaned, which can reduce the situation of dust and debris splashing around. At the same time, the dry and wet vacuum cleaner body can also absorb the residual moisture on the magnetic separator conveyor belt, which can reduce the situation of water stains flowing around.
[0008] Specifically, the outer wall surface of the ear plate is bolted with an electric motor for driving the rotating roller to rotate.
[0009] By adopting the above technical solution, the electric motor can easily drive the rotating rollers between the two sets of ear plates to rotate, thus providing them with convenient power support.
[0010] Specifically, the side of the rotary seat near the toothed ring is bonded with a rubber ring for anti-slip purposes.
[0011] By adopting the above technical solution, the rubber ring can improve the limiting and locking effect of the rotating seat when limiting the toothed ring, and reduce the damage caused by the direct friction between the rotating seat and the toothed ring.
[0012] Specifically, the ear plate has a toothed groove on the side near the toothed ring that corresponds to the toothed ring.
[0013] By adopting the above technical solution, the toothed groove on the outer periphery of the ear plate and the toothed ring can cooperate with each other, which facilitates the improvement of the effect of the rotating seat in limiting and locking the toothed ring, so that the toothed ring can provide locking force to the screw and the roller more stably.
[0014] Specifically, the outer wall surface of the base frame is equipped with a worm gear reducer that is connected to the magnetic separation conveyor belt, and a servo motor is installed at the power input end of the worm gear reducer.
[0015] By adopting the above technical solution, the servo motor can easily drive the magnetic separation conveyor belt inside the base frame to swing and rotate under the operation of the worm gear reducer, which makes it easy to adjust the tilt angle of the magnetic separation conveyor belt and facilitate its use.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The technical solution of this application, through the design of a magnetic separation conveyor belt, ear plates, circular rollers, scrapers, screws, arc grooves, toothed rings, and rotating seats, enables the magnetic separation conveyor belt to operate and facilitate the transport of materials while simultaneously using magnetic force to magnetically adsorb and screen metal materials. The circular rollers between the two sets of ear plates at the bottom of the magnetic separation conveyor belt provide support for the scrapers, and the tilt angle of the scrapers can be adjusted simply by rotating the circular rollers. After adjustment, rotating the rotating seat around the screw and using the screw's cooperating force causes the toothed ring to slide along the arc groove around the screw's outer circumference. The toothed ring then tightly abuts against the ear plates, facilitating the limiting and locking of the screw's position after rotation, and also facilitating the limiting and locking of the circular roller's position after rotation. This allows the circular rollers to stably support the scrapers and facilitate the scraping and cleaning of the metal materials adsorbed on the surface of the magnetic separation conveyor belt, making it easy to recycle and reuse them. Furthermore, the adjustment is simple and convenient.
[0018] 2. The technical solution of this application, through the design of the suction hood, corrugated hose, vacuum cleaner body, rotating roller, and brush sleeve, enables the rotating roller between the two sets of ear plates to rotate during the use of the magnetic separation conveyor belt, which in turn drives the brush sleeve to rotate. The brush sleeve abuts against the conveyor belt on the magnetic separation conveyor belt and can brush and clean it, thus facilitating the removal of attached debris. At the same time, when screening dry materials, it is convenient to clean the dust attached to it. Meanwhile, the operation of the vacuum cleaner body is convenient, and the corrugated hose provides suction to the suction hood, so that the raised dust or debris can be guided and cleaned, which can reduce the random splashing of dust and debris. At the same time, the dual-purpose dry and wet vacuum cleaner body can absorb the residual moisture on the magnetic separation conveyor belt, which can reduce the random flow of water stains. Attached Figure Description
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0020] Figure 1 This is an isometric view of the present invention;
[0021] Figure 2This is a planar schematic diagram of the connection structure between the ear plate and the circular roller of this utility model;
[0022] Figure 3 Exploded view of the connection between the ear plate and the rotating seat of this utility model;
[0023] Figure 4 This is a schematic plan view of the connection structure between the magnetic separation conveyor belt and the servo motor of this utility model.
[0024] In the diagram: 1. Base frame; 2. Magnetic separator conveyor belt; 3. Ear plate; 4. Circular roller; 5. Scraper; 6. Screw; 7. Arc groove; 8. Toothed ring; 9. Rotary seat; 10. Rubber ring; 11. Toothed groove; 12. Suction cover; 13. Vacuum cleaner body; 14. Corrugated hose; 15. Rotary roller; 16. Brush sleeve; 17. Electric motor; 18. Worm gear reducer; 19. Servo motor. Detailed Implementation
[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0026] Please see Figure 1-4 This utility model provides a technical solution: an adjustable magnetic separator, including a base frame 1. A magnetic separation conveyor belt 2 is rotatably mounted on the inner side of the base frame 1. Ear plates 3 for support are bolted to the bottom surface of the magnetic separation conveyor belt 2. There are two sets of ear plates 3. An adjustable circular roller 4 is rotatably mounted between the two sets of ear plates 3. A scraper 5 that fits with the magnetic separation conveyor belt 2 is bolted to the outer periphery of the circular roller 4. Screws 6 that insert into the ear plates 3 are bolted to both ends of the outer periphery of the circular roller 4. An arc-shaped groove 7 is formed on the outer periphery of the screw 6. The shaped groove 7 has multiple sets. The screw 6 is fitted with a toothed ring 8 that matches the shaped groove 7, and a screw seat 9 for limiting is screwed onto the outer periphery of the screw 6. A suction hood 12 for vacuuming is bolted between the two sets of ear plates 3, and a vacuum cleaner body 13 is mounted on the outer wall surface of the base frame 1. A corrugated hose 14 for guiding airflow is mounted between the air inlet end of the vacuum cleaner body 13 and the air outlet end of the suction hood 12. A rotating roller 15 for support is rotatably mounted between the two sets of ear plates 3, and a brush sleeve 16 for cleaning dust from the magnetic separation conveyor belt 2 is mounted on the outer periphery of the rotating roller 15.
[0027] During use, the magnetic separator enables the magnetic conveyor belt 2 to operate and facilitate the transport of materials while using magnetic force to magnetically adsorb and screen metal materials. Subsequently, the circular roller 4 between the two sets of ear plates 3 at the bottom of the magnetic conveyor belt 2 supports the scraper 5. The tilt angle of the scraper 5 can be adjusted simply by rotating the circular roller 4. After adjustment, the screw seat 9 on the outer periphery of the screw 6 is rotated, and the toothed ring 8 is driven to slide along the arc groove 7 on the outer periphery of the screw 6 under the screwing force. Then, the toothed ring 8 tightly abuts against the ear plates 3, which facilitates the limiting and locking of the position of the screw 6 after rotation and the limiting and locking of the position of the circular roller 4 after rotation. This allows the circular roller 4 to stably support the scraper 5 and facilitate the scraping and cleaning of the metal materials adsorbed on the surface of the magnetic conveyor belt 2, making it easy to recycle and reuse. The adjustment is simple and convenient.
[0028] During the use of the magnetic separation conveyor belt 2, the rotating rollers 15 between the two sets of ear plates 3 can rotate and drive the brush sleeves 16 to rotate. The brush sleeves 16 abut against each other on the magnetic separation conveyor belt 2 and can brush and clean it, thus facilitating the removal of debris attached to it. At the same time, when screening dry materials, it is convenient to clean the dust attached to them. Meanwhile, the operation of the vacuum cleaner body 13 is convenient. The corrugated hose 14 provides suction to the suction hood 12, so that the dust or debris is guided and cleaned, which helps to reduce the situation of dust and debris splashing randomly. At the same time, the dry and wet vacuum cleaner body 13 can also absorb the residual moisture on the magnetic separation conveyor belt 2, which helps to reduce the situation of water stains flowing randomly.
[0029] like Figure 1 As shown, an electric motor 17 for driving the rotating roller 15 is bolted to the outer wall surface of the ear plate 3.
[0030] In use, the motor 17 can easily drive the roller 15 between the two sets of ear plates 3 to rotate, thus providing power support.
[0031] like Figure 1 and Figure 3 As shown, a rubber ring 10 for anti-slip is bonded to the side of the rotary seat 9 near the toothed ring 8.
[0032] When in use, the rubber ring 10 helps to improve the limiting and locking effect of the screw seat 9 on the toothed ring 8, and reduces the damage caused by the direct friction between the screw seat 9 and the toothed ring 8.
[0033] like Figure 1 and Figure 3 As shown, the ear plate 3 has a toothed groove 11 corresponding to the toothed ring 8 on the side near the toothed ring 8.
[0034] In use, the toothed groove 11 on the outer periphery of the ear plate 3 and the toothed ring 8 can cooperate with each other, which facilitates the effect of the rotating seat 9 in limiting and locking the toothed ring 8, so that the toothed ring 8 can provide locking force to the screw 6 and the roller 4 more stably.
[0035] like Figure 1 and Figure 4 As shown, the outer wall surface of the base frame 1 is equipped with a worm gear reducer 18 that is connected to the magnetic separation conveyor belt 2 for transmission, and the power input end of the worm gear reducer 18 is equipped with a servo motor 19.
[0036] In use, the servo motor 19 operates conveniently, driving the magnetic separation conveyor belt 2 inside the base frame 1 to swing and rotate under the operation of the worm gear reducer 18, which facilitates the adjustment of the tilt angle of the magnetic separation conveyor belt 2 and makes it easy to use.
[0037] The working principle and usage process of this utility model are as follows: In use, first, install the corresponding structural components in suitable positions. During the operation of the magnetic separator, the magnetic conveyor belt 2 can operate and conveniently transport materials while simultaneously using magnetic force to magnetically adsorb and screen metal materials. Then, the circular roller 4 between the two sets of ear plates 3 at the bottom of the magnetic conveyor belt 2 conveniently supports the scraper 5. The tilt angle of the scraper 5 can be adjusted simply by rotating the circular roller 4. After adjustment, simply rotate the screw seat 9 on the outer periphery of the screw 6, and under the screwing force, drive the toothed ring 8 to slide along the arc-shaped groove 7 on the outer periphery of the screw 6. Then, the toothed ring 8 tightly abuts against the ear plates 3, thus conveniently limiting and locking the position of the screw 6 after rotation and conveniently limiting and locking the position of the circular roller 4 after rotation. This allows the circular roller 4 to stably support the scraper 5 and facilitate the screening of metal materials adsorbed on the surface of the magnetic conveyor belt 2. The scraping and cleaning process facilitates recycling and reuse, and is simple and convenient to adjust. During the use of the magnetic separator conveyor belt 2, the rotating rollers 15 between the two sets of ear plates 3 rotate, driving the brush sleeves 16 to rotate as well. The brush sleeves 16 abut against the conveyor belt on the magnetic separator conveyor belt 2, brushing and cleaning it to remove attached debris. Simultaneously, when screening dry materials, it facilitates the removal of dust adhering to them. Furthermore, the vacuum cleaner body 13 operates smoothly, providing suction to the suction hood 12 via the corrugated hose 14, guiding and cleaning the raised dust or debris, reducing the random splashing of dust and debris. The dual-purpose wet and dry vacuum cleaner body 13 can also absorb residual moisture on the magnetic separator conveyor belt 2, reducing the random flow of water stains, thus making the magnetic separator more stable and convenient to use.
[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An adjustable magnetic separator, characterized in that, Includes a base frame (1), on which a magnetic separation conveyor belt (2) is rotatably mounted. The bottom surface of the magnetic separation conveyor belt (2) is bolted with ear plates (3) for support. There are two sets of ear plates (3). A circular roller (4) for adjustment is rotatably mounted between the two sets of ear plates (3). The outer periphery of the circular roller (4) is bolted with a scraper (5) that fits with the magnetic separation conveyor belt (2). Both sides of the outer periphery of the circular roller (4) are bolted with screws (6) that are inserted into the ear plates (3). The outer periphery of the screws (6) has an arc groove (7) and there are multiple sets of arc grooves (7). The outer periphery of the screws (6) is fitted with a toothed ring (8) that fits with the arc groove (7). The outer periphery of the screws (6) is screwed with a screw seat (9) for limiting. A suction hood (12) for vacuuming is bolted between the two sets of ear plates (3), and a vacuum cleaner body (13) is mounted on the outer wall surface of the base frame (1). A corrugated hose (14) for guiding airflow is mounted between the air inlet end of the vacuum cleaner body (13) and the air outlet end of the suction hood (12). A rotating roller (15) for support is rotatably installed between the two sets of ear plates (3), and a brush sleeve (16) for cleaning dust from the magnetic separation conveyor belt (2) is mounted on the outer periphery of the rotating roller (15).
2. The adjustable magnetic separator according to claim 1, characterized in that, The outer wall surface of the ear plate (3) is bolted with an electric motor (17) for driving the rotating roller (15) to rotate.
3. The adjustable magnetic separator according to claim 1, characterized in that, The rotating seat (9) has a rubber ring (10) for anti-slip bonding on the side near the toothed ring (8).
4. The adjustable magnetic separator according to claim 1, characterized in that, The ear plate (3) has a toothed groove (11) corresponding to the toothed ring (8) on the side near the toothed ring (8).
5. The adjustable magnetic separator according to claim 1, characterized in that, The outer wall surface of the base frame (1) is equipped with a worm gear reducer (18) that is connected to the magnetic separation conveyor belt (2) for transmission, and the power input end of the worm gear reducer (18) is equipped with a servo motor (19).