High-precision wet magnetic separator

By combining equidistant magnets and rotating drums in a wet magnetic separator, the problem of low concentrate grade in traditional wet magnetic separators is solved, achieving more efficient separation of magnetic minerals and gangue minerals and improving the separation effect.

CN224358601UActive Publication Date: 2026-06-16CHENGDE BAOTONG MINING IND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHENGDE BAOTONG MINING IND CO LTD
Filing Date
2025-05-08
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

Traditional wet magnetic separators suffer from low concentrate grade and poor separation effect when separating magnetic minerals, especially when the minerals are finely embedded, the magnetic minerals and gangue minerals are closely coexisting, the pulp concentration is too high or the flow rate is too fast.

Method used

By setting first and second magnets at equal distances in a wet magnetic separator and cooperating with the rotation of first and second drums, the fine selection and recovery of minerals can be achieved. The rotation of the drums is driven by a servo motor, and the washing effect of the spray pipes is combined to separate magnetic and non-magnetic minerals.

🎯Benefits of technology

It improves the grade of the beneficiated concentrate, enhances the beneficiation effect, overcomes the shortcomings of traditional wet magnetic separators, and achieves more efficient mineral separation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224358601U_ABST
    Figure CN224358601U_ABST
Patent Text Reader

Abstract

The utility model discloses a high accuracy wet type magnetic separator relates to the magnetic separator mineral separation technical field, including the organism, the bottom one side of organism is provided with the ore collection groove, the bottom other side of organism is provided with the concentrate groove, the inner wall of organism is located the top fixed first support rod of ore collection groove, the outside bushing of first support rod has first cylinder, the inner wall of organism is located the top fixed second support rod of concentrate groove, the outside bushing of second support rod has second cylinder, the outer wall one side of organism is installed with first servo motor and second servo motor, and the output of first servo motor is connected with one end of first cylinder. In the utility model, through the equal interval setting first magnet of the outer wall bottom one side of first support rod, through the equal interval setting second magnet of the outer wall top one side of second support rod, and respectively cooperate first cylinder and second cylinder rotation, realize the selection recovery of mineral aggregate, and the effective improvement of the selection concentrate grade is selected, and the selection effect is better.
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Description

Technical Field

[0001] This utility model relates to the field of magnetic separator mineral processing technology, and in particular to a high-precision wet magnetic separator. Background Technology

[0002] In the process of separating magnetic minerals, wet magnetic separators are usually used to effectively separate iron minerals from gangue minerals by utilizing the differences in the strength of the magnetic properties of the minerals, thereby improving the grade of iron concentrate. However, problems such as fine ore particle size, dense coexistence of magnetic minerals and gangue minerals, excessively high pulp concentration, or excessively high flow rate may occur during mineral separation. Traditional wet magnetic separators may result in low concentrate grade and poor separation effect. As the core equipment for iron ore beneficiation, the technological advancement of wet magnetic separators is directly related to the utilization efficiency and economic benefits of iron ore resources. It is an indispensable key link in modern mineral processing technology. Therefore, a high-precision wet magnetic separator is provided. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a high-precision wet magnetic separator. By equidistantly arranging first magnets on one side of the bottom of the outer wall of the first support rod and equidistantly arranging second magnets on one side of the top of the outer wall of the second support rod, and by cooperating with the rotation of the first and second drums respectively, the fine selection and recovery of ore is achieved, the grade of the concentrate is effectively improved, the separation effect is better, and the shortcomings of existing technologies are overcome.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A high-precision wet magnetic separator includes a body. A ore collection trough is located on one side of the bottom of the body, and a concentrate trough is located on the other side of the bottom of the body. A first support rod is fixed to the inner wall of the body above the ore collection trough, and a first roller is sleeved on the outside of the first support rod. A second support rod is fixed to the inner wall of the body above the concentrate trough, and a second roller is sleeved on the outside of the second support rod. A first servo motor and a second servo motor are mounted on one side of the outer wall of the body. The output end of the first servo motor is connected to one end of the first roller, and the output end of the second servo motor is connected to the second roller. One end is connected to the first support rod, and the first magnet is provided at equal intervals on the bottom side of the outer wall of the first support rod. The second magnet is provided at equal intervals on the top side of the outer wall of the second support rod. A feeding component is fixed on one side of the inner wall of the machine body. A tailings collection component is provided at the bottom of the feeding component. A first spray pipe is installed above the part of the top of the machine body located between the first drum and the second drum. A second spray pipe is provided on the top of the machine body located above the second drum. Spray nozzles are provided at equal intervals on both the first spray pipe and the second spray pipe. One end of both the first spray pipe and the second spray pipe is connected to a water supply pipe.

[0006] As a further embodiment of this utility model: the connection between the first support rod and the first roller is connected by a bearing, and the connection between the second support rod and the second roller is connected by a bearing.

[0007] As a further improvement of this utility model: the feeding assembly includes a feeding box fixed to the top of the inner wall of the machine body and located on one side of the first roller, and the bottom end of the feeding box is configured as an opening.

[0008] As a further improvement of this utility model, the inner wall of the feeding box is fixed with a filter screen by bolts.

[0009] As a further embodiment of this utility model: the tailings collection assembly includes a partition fixed to the inner wall of the machine body and located on one side of the lower end of the feeding box, a tailings trough fixed in the middle of the partition, and the bottom end of the tailings trough extending to the outside of the machine body.

[0010] As a further improvement of this utility model, the length of the tailings trough is less than the length of the partition.

[0011] As a further improvement of this utility model: valves are provided at the bottom of the ore collecting trough, the bottom of the concentrate trough and the bottom of the tailings trough, and support legs are provided at the bottom of the machine body.

[0012] The beneficial effects of this utility model are as follows:

[0013] By equidistantly placing first magnets on one side of the bottom of the outer wall of the first support rod and equidistantly placing second magnets on one side of the top of the outer wall of the second support rod, and by cooperating with the rotation of the first and second drums respectively, the ore is finely selected and recovered, the grade of the concentrate is effectively improved, and the separation effect is good. Attached Figure Description

[0014] Figure 1 This is a first-view three-dimensional structural diagram of a high-precision wet magnetic separator proposed in this utility model.

[0015] Figure 2 This is a second-view three-dimensional structural diagram of a high-precision wet magnetic separator proposed in this utility model.

[0016] Figure 3 This is a partial cross-sectional structural diagram of a high-precision wet magnetic separator proposed in this utility model.

[0017] Figure 4 This utility model proposes a high-precision wet magnetic separator. Figure 3 Enlarged structural diagram at point A in the middle.

[0018] In the diagram: 1. Machine body; 2. Feeding box; 3. Filter screen; 4. First roller; 5. Second roller; 6. Ore collection trough; 7. Concentrate trough; 8. First servo motor; 9. Second servo motor; 10. Tailings trough; 11. Valve; 12. First support rod; 13. First magnet; 14. Second support rod; 15. Second magnet; 16. Support leg; 17. Partition plate; 18. First spray pipe; 19. Second spray pipe. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Example 1, referring to Figure 1-4 A high-precision wet magnetic separator includes a body 1. A ore collection trough 6 is located on one side of the bottom of the body 1, and a concentrate trough 7 is located on the other side of the bottom of the body 1. A first support rod 12 is fixed to the inner wall of the body 1 above the ore collection trough 6, and a first roller 4 is sleeved on the outside of the first support rod 12. A second support rod 14 is fixed to the inner wall of the body 1 above the concentrate trough 7, and a second roller 5 is sleeved on the outside of the second support rod 14. A first servo motor 8 and a second servo motor 9 are installed on one side of the outer wall of the body 1. The output end of the first servo motor 8 is connected to one end of the first roller 4, and the output end of the second servo motor 9 is connected to one end of the second roller 5. Next, first magnets 13 are evenly spaced on one side of the bottom of the outer wall of the first support rod 12, and second magnets 15 are evenly spaced on one side of the top of the outer wall of the second support rod 14. A feeding component is fixed on one side of the inner wall of the machine body 1, and a tailings collection component is provided at the bottom of the feeding component. A first spray pipe 18 is installed on the top of the machine body 1 above the part between the first roller 4 and the second roller 5, and a second spray pipe 19 is provided on the top of the machine body 1 above the second roller 5. Spray nozzles are evenly spaced on both the first spray pipe 18 and the second spray pipe 19, and one end of both the first spray pipe 18 and the second spray pipe 19 is connected to a water supply pipe.

[0021] The first support rod 12 is connected to the first roller 4 by a bearing, and the second support rod 14 is connected to the second roller 5 by a bearing.

[0022] The feeding assembly includes a feeding box 2 fixed to the top of the inner wall of the machine body 1 and located on one side of the first roller 4. The bottom of the feeding box 2 is set to be open. The inner wall of the feeding box 2 is fixed with a filter screen 3 by bolts.

[0023] The tailings collection assembly includes a partition 17 fixed to the inner wall of the body 1 and located on one side of the lower end of the feeding box 2. A tailings trough 10 is fixed in the middle of the partition 17, and the bottom end of the tailings trough 10 extends to the outside of the body 1. The length of the tailings trough 10 is less than the length of the partition 17.

[0024] The minerals are fed into the feeding box 2, where they first pass through a filter screen 3 to remove large particles of impurities, preventing them from entering the machine body 1 and causing blockages and equipment wear. The first servo motor 8 drives the first drum 4 to rotate, and the second servo motor 9 drives the second drum 5 to rotate. When the minerals come into contact with the first drum 4, the magnetic material is attracted by the first magnet 13 and adheres to the surface of the first drum 4. As the first drum 4 rotates, the magnetic material gradually moves upwards, while the non-magnetic material is carried into the tailings trough 10 by the water flow. After the magnetic material rises to the position of the first magnet 13, it is washed by the first spray pipe 18. The magnetic minerals are dispersed and fall off under the action of the impact water flow. The second drum 5 then performs secondary recovery of the scattered magnetic material and removes the gangue minerals to achieve the purpose of fine selection. The removed minerals fall back into the feed liquid surface and flow into the tailings tank 10 with the water flow. The fine minerals adhere to the surface of the second drum 5 and fall into the concentrate tank 7 in the position where there is no second magnet 15 as the second drum 5 rotates.

[0025] Example 2 is an optimization based on Example 1, specifically:

[0026] Valves 11 are installed at the bottom of the ore collection trough 6, the bottom of the concentrate trough 7, and the bottom of the tailings trough 10. Support legs 16 are installed at the bottom of the machine body 1. During the magnetic separation process, the three valves 11 are opened respectively to control the flow rate.

[0027] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A high-precision wet magnetic separator, comprising a body (1), characterized in that, A ore collection trough (6) is provided on one side of the bottom of the machine body (1), and a concentrate trough (7) is provided on the other side of the bottom of the machine body (1). A first support rod (12) is fixed on the inner wall of the machine body (1) above the ore collection trough (6). A first roller (4) is sleeved on the outside of the first support rod (12). A second support rod (14) is fixed on the inner wall of the machine body (1) above the concentrate trough (7). A second roller (5) is sleeved on the outside of the second support rod (14). A first servo motor (8) and a second servo motor (9) are installed on one side of the outer wall of the machine body (1). The output end of the first servo motor (8) is connected to one end of the first roller (4), and the output end of the second servo motor (9) is connected to one end of the second roller (5). Next, a first magnet (13) is provided at equal intervals on one side of the bottom of the outer wall of the first support rod (12), and a second magnet (15) is provided at equal intervals on one side of the top of the outer wall of the second support rod (14). A feeding component is fixed on one side of the inner wall of the machine body (1), and a tailings collection component is provided at the bottom of the feeding component. A first spray pipe (18) is installed above the top of the machine body (1) and above the part between the first roller (4) and the second roller (5). A second spray pipe (19) is provided on the top of the machine body (1) and above the second roller (5). Spray nozzles are provided at equal intervals on the first spray pipe (18) and the second spray pipe (19). One end of the first spray pipe (18) and the second spray pipe (19) are both connected to a water supply pipe.

2. The high-precision wet magnetic separator according to claim 1, characterized in that, The first support rod (12) is connected to the first roller (4) by a bearing, and the second support rod (14) is connected to the second roller (5) by a bearing.

3. A high-precision wet magnetic separator according to claim 1, characterized in that, The feeding assembly includes a feeding box (2) fixed to the top of the inner wall of the machine body (1) and located on one side of the first roller (4), with the bottom of the feeding box (2) being open.

4. A high-precision wet magnetic separator according to claim 3, characterized in that, The inner wall of the feeding box (2) is fixed with a filter screen (3) by bolts.

5. A high-precision wet magnetic separator according to claim 3, characterized in that, The tailings collection assembly includes a partition (17) fixed to the inner wall of the body (1) and located on one side of the lower end of the feeding box (2). A tailings trough (10) is fixed in the middle of the partition (17), and the bottom end of the tailings trough (10) extends to the outside of the body (1).

6. A high-precision wet magnetic separator according to claim 5, characterized in that, The length of the tailings trough (10) is less than the length of the partition (17).

7. A high-precision wet magnetic separator according to claim 5, characterized in that, Valves (11) are provided at the bottom of the ore collection trough (6), the bottom of the concentrate trough (7) and the bottom of the tailings trough (10), and a support leg (16) is provided at the bottom of the body (1).