A cleaning device for electrolytic zinc anode plates

Abstract

The utility model discloses an electrolytic zinc anode plate's cleaning device relates to electrolysis technical field. The electrolytic zinc anode plate's cleaning device, including motor and frame, the motor sets up at one side of frame, and the frame is fixedly connected with the support plate on, the rotation is connected with the threaded rod between two frames, and two the frame between fixedly connected with two guide shafts, the output of motor is fixedly connected with the threaded rod, and the sliding block is threadedly connected on the threaded rod. The electrolytic zinc anode plate's cleaning device, ultrasonic transducer converts electric energy into ultrasonic energy, and high frequency vibration is produced in the liquid of cleaning jar, utilizes the cavitation effect of ultrasonic wave, acceleration effect and straight flow effect, makes the dirt, impurity etc. on the surface of anode plate be stripped off and dispersed in cleaning fluid rapidly, completes the cleaning process, and the impurity etc. produced in cleaning will be precipitated or suspended in the filter screen of dissolving solution, and the filter screen can intercept it, prevents the jam or influence subsequent cleaning effect.

Description

Technical Field

[0001] This utility model relates to the field of electrolysis technology, and in particular to a cleaning device for electrolytic zinc anode plates. Background Technology

[0002] In the electrolytic zinc production process, the anode plate is a key component, and the cleanliness of its surface has a direct impact on electrolysis efficiency and product quality. With the large-scale development of the electrolytic zinc industry, the requirements for the efficiency and quality of anode plate cleaning are increasing.

[0003] Traditional methods for cleaning electrolytic zinc anode plates mostly involve manual wiping or simple mechanical cleaning. Manual wiping is labor-intensive, inefficient, and the cleaning effect is affected by the operator's experience and working conditions, making it difficult to guarantee consistency.

[0004] While simple mechanical cleaning can improve efficiency to some extent, it is not effective at cleaning stubborn dirt and impurities on the complex structure of the anode plate surface. This results in incomplete cleaning of the anode plate surface, which in turn affects the electrochemical reaction during the electrolysis process, reduces electrolysis efficiency, and lowers the quality of zinc products.

[0005] In addition, impurities generated during traditional cleaning processes cannot be effectively intercepted and treated, which can easily cause cleaning fluid contamination and equipment pipeline blockage, increasing equipment maintenance costs and failure risks. At the same time, some traditional cleaning methods require the use of large amounts of chemical cleaning agents, which not only increases production costs but also pollutes the environment. Therefore, it is necessary to develop an efficient, clean, environmentally friendly and highly automated electrolytic zinc anode plate cleaning device to meet the needs of industry development. Utility Model Content

[0006] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a cleaning device for electrolytic zinc anode plates that can solve the above-mentioned problems.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a cleaning device for electrolytic zinc anode plates, comprising a motor and a frame, wherein the motor is disposed on one side of the frame and a support plate is fixedly connected to the frame;

[0008] A threaded rod is rotatably connected between the two frames, and two guide shafts are fixedly connected between the two frames;

[0009] The output end of the motor is fixedly connected to the threaded rod, a slider is threadedly connected to the threaded rod, a fixed plate is fixedly connected below the slider, and the front and rear ends of the fixed plate are slidably connected by two guide shafts.

[0010] A hydraulic cylinder is fixedly connected to the fixed plate, a hydraulic rod is slidably connected in the hydraulic cylinder, a connecting horizontal plate is fixedly connected below the hydraulic rod, a hook is provided below the connecting horizontal plate, a cleaning cylinder is provided between the two frames, a filter screen is movably installed inside the cleaning cylinder, an ultrasonic transducer is provided inside the cleaning cylinder, and a support leg is fixedly connected below the cleaning cylinder.

[0011] An ultrasonic generator is fixedly connected to one side of the cleaning tank. The ultrasonic generator is fixedly connected to a wire, and the other end of the wire is fixedly connected to several ultrasonic transducers.

[0012] Preferably, the motor is fixed to the support plate by bolts.

[0013] Preferably, the hook is detachably connected to the connecting cross plate by bolts.

[0014] Preferably, a water tray is fixedly connected between the cleaning tank and the frame on the side away from the cleaning tank.

[0015] Preferably, two rollers are rotatably connected to the frame on the side away from the cleaning cylinder between the two frames.

[0016] Preferably, the filter screen is connected to the inside of the cleaning tank via a snap-fit.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] (1) The cleaning device for the electrolytic zinc anode plate has a hydraulic cylinder working, the hydraulic rod extending, driving the connecting horizontal plate and hook to descend, and placing the anode plate into the cleaning tank. The ultrasonic generator in the cleaning tank supplies power to the ultrasonic transducer through the wire. The ultrasonic transducer converts electrical energy into ultrasonic energy, generating high-frequency vibration in the liquid in the cleaning tank. Utilizing the cavitation effect, acceleration effect and direct flow effect of the ultrasonic waves, the dirt and impurities on the surface of the anode plate are quickly peeled off and dispersed in the cleaning liquid, completing the cleaning process. The impurities generated during cleaning will precipitate or suspend in the filter screen in the solution. The filter screen can intercept them to prevent clogging or affect the subsequent cleaning effect.

[0019] (2) After the cleaning of the electrolytic zinc anode plate is completed, the hydraulic rod retracts and lifts the anode plate from the cleaning cylinder. The motor works again and drives the anode plate to move to the top of the two rollers. The hydraulic rod extends and puts the anode plate between the rollers. The absorbent materials such as towels on the roller surface can squeeze and absorb the residual water on the surface of the anode plate to achieve dehydration. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0021] Figure 1This is a schematic diagram of a cleaning device for an electrolytic zinc anode plate according to the present invention;

[0022] Figure 2 This is a schematic diagram of a cleaning device for an electrolytic zinc anode plate according to the present invention;

[0023] Figure 3 This is a bottom view schematic diagram of a cleaning device for an electrolytic zinc anode plate according to the present invention;

[0024] Figure 4 This is a cross-sectional schematic diagram of a cleaning device for an electrolytic zinc anode plate according to the present invention.

[0025] Reference numerals: 1. Motor; 2. Frame; 3. Support plate; 4. Threaded rod; 5. Slider; 6. Fixing plate; 7. Hydraulic cylinder; 8. Connecting cross plate; 9. Hook; 10. Roller; 11. Guide shaft; 12. Hydraulic rod; 13. Cleaning cylinder; 14. Ultrasonic generator; 15. Support leg; 16. Wire; 17. Ultrasonic transducer; 18. Filter screen; 19. Water tray. Detailed Implementation

[0026] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0027] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0029] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0030] Please see Figure 1-4This utility model provides a technical solution: a cleaning device for electrolytic zinc anode plates, including a motor 1 and a frame 2. The motor 1 is located on one side of the frame 2, and a support plate 3 is fixedly connected to the frame 2. The motor 1 is mounted on the support plate 3.

[0031] A threaded rod 4 is rotatably connected between the two machine frames 2, and two guide shafts 11 are fixedly connected between the two machine frames 2;

[0032] The output end of motor 1 is fixedly connected to threaded rod 4. A slider 5 is threadedly connected to threaded rod 4. A fixed plate 6 is fixedly connected below slider 5. The front and rear ends of fixed plate 6 are slidably connected by two guide shafts 11.

[0033] A hydraulic cylinder 7 is fixedly connected to the fixed plate 6, a hydraulic rod 12 is slidably connected to the hydraulic cylinder 7, a connecting horizontal plate 8 is fixedly connected below the hydraulic rod 12, and a hook 9 is provided below the connecting horizontal plate 8.

[0034] As the threaded rod 4 rotates, the slider 5 and the fixed plate 6 move along the guide shaft 11, thereby driving the hydraulic cylinder 7, the connecting horizontal plate 8 and the hook 9 below to move.

[0035] A cleaning cylinder 13 is provided between the two frames 2. A filter screen 18 is movably installed inside the cleaning bar 13. An ultrasonic transducer 17 is provided inside the cleaning cylinder 13. A support leg 15 is fixedly connected to the bottom of the cleaning cylinder 13.

[0036] The filter screen 18 inside the cleaning tank can effectively intercept impurities generated during the cleaning process, preventing impurities from circulating in the cleaning solution and affecting the cleaning effect, and making it convenient for later cleaning;

[0037] An ultrasonic generator 14 is fixedly connected to one side of the cleaning bar 13. An ultrasonic generator 14 is fixedly connected to a wire 16. The other end of the wire 16 is electrically connected to an ultrasonic transducer 17.

[0038] Two rollers 10 are rotatably connected on the side of the frame 2 away from the cleaning tank 13 between the two frames 2. The surfaces of the two rollers 10 can be covered with absorbent materials such as towels. The absorbent materials covered with the rollers 10 can quickly squeeze and absorb the residual moisture on the surface of the anode plate, achieving efficient dehydration.

[0039] A water tray 19 is fixedly connected between the cleaning tank 13 and the frame 2 on the side away from the cleaning tank 13. The dripping water is collected by the water tray 19 to avoid a damp working environment and ensure the cleanliness and safety of the working area.

[0040] Working principle: When the electrolytic zinc anode plate cleaning device is working, the motor 1 starts, and its output end drives the threaded rod 4 to rotate. Since the slider 5 is threadedly connected to the threaded rod 4, and the fixed plate 6 is restricted to moving only along the axial direction by the guide shaft 11, the slider 5 and the fixed plate 6 move along the guide shaft 11 under the rotation of the threaded rod 4, which in turn drives the hydraulic cylinder 7, the connecting horizontal plate 8 and the hook 9 below to move, and hangs the electrolytic zinc anode plate to be cleaned on the hook 9. The motor 1 controls it to move to the top of the cleaning cylinder 13.

[0041] Subsequently, the hydraulic cylinder 7 operates, the hydraulic rod 12 extends, driving the connecting horizontal plate 8 and hook 9 to descend, placing the anode plate into the cleaning tank 13. The ultrasonic generator 14 in the cleaning tank 13 supplies power to the ultrasonic transducer 17 through the wire 16. The ultrasonic transducer 17 converts electrical energy into ultrasonic energy, generating high-frequency vibrations in the liquid of the cleaning tank 13. Utilizing the cavitation effect, acceleration effect, and direct flow effect of ultrasound, dirt and impurities on the surface of the anode plate are quickly peeled off and dispersed in the cleaning solution, completing the cleaning process. Impurities generated during cleaning will precipitate or suspend in the filter screen 18 in the solution, which can intercept them to prevent clogging or affecting the subsequent cleaning effect.

[0042] After cleaning, the hydraulic rod 12 retracts, lifting the anode plate from the cleaning cylinder 13. The motor 1 then operates again, moving the anode plate to the top of the two rollers 10. The hydraulic rod 12 extends to place the anode plate between the rollers 10. The absorbent materials such as towels on the surface of the rollers 10 can squeeze and absorb the residual water on the surface of the anode plate, thus achieving dehydration.

[0043] Water dripping during the movement and dehydration process falls into water tray 19 for easy collection and treatment. The entire cleaning process is automated, improving the cleaning efficiency and quality of the electrolytic zinc anode plates.

[0044] With the cooperation of components such as motor 1, threaded rod 4, and guide shaft 11, the entire process of conveying, cleaning and dehydrating the anode plate is automated, which greatly reduces the operation time and improves the cleaning efficiency compared with manual cleaning, meeting the needs of large-scale industrial production.

[0045] By using the ultrasonic transducer 17 to generate high-frequency vibrations, based on principles such as cavitation effect, it can penetrate deep into the tiny gaps of the anode plate to completely remove stubborn dirt and impurities. The cleaning effect is far superior to traditional cleaning methods, ensuring the cleaning quality of the anode plate.

[0046] The filter screen 18 inside the cleaning tank can effectively intercept impurities generated during the cleaning process, preventing impurities from circulating in the cleaning solution and affecting the cleaning effect, and making it convenient for later cleaning;

[0047] The absorbent material on the surface of roller 10 can quickly squeeze and absorb residual moisture on the surface of the anode plate, achieving efficient dehydration. The dripping water is collected by water tray 19 to avoid a damp working environment and ensure a clean and safe working area.

[0048] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A cleaning device for electrolytic zinc anode plates, comprising a motor (1) and a frame (2), characterized in that: The motor (1) is located on one side of the frame (2), and a support plate (3) is fixedly connected to the frame (2); A threaded rod (4) is rotatably connected between the two frames (2), and two guide shafts (11) are fixedly connected between the two frames (2); The output end of the motor (1) is fixedly connected to the threaded rod (4). A slider (5) is threadedly connected to the threaded rod (4). A fixing plate (6) is fixedly connected below the slider (5). The front and rear ends of the fixing plate (6) are slidably connected by two guide shafts (11). A hydraulic cylinder (7) is fixedly connected to the fixed plate (6). A hydraulic rod (12) is slidably connected in the hydraulic cylinder (7). A connecting horizontal plate (8) is fixedly connected below the hydraulic rod (12). A hook (9) is provided below the connecting horizontal plate (8). A cleaning cylinder (13) is provided between the two frames (2). A filter screen (18) is movably installed inside the cleaning cylinder (13). An ultrasonic transducer (17) is provided inside the cleaning cylinder (13). A support leg (15) is fixedly connected below the cleaning cylinder (13). An ultrasonic generator (14) is fixedly connected to one side of the cleaning tank (13). The ultrasonic generator (14) is fixedly connected to a wire (16). The other end of the wire (16) is fixedly connected to several ultrasonic transducers (17).

2. The cleaning device for an electrolytic zinc anode plate according to claim 1, characterized in that: The motor (1) is fixed to the support plate (3) by bolts.

3. The cleaning device for an electrolytic zinc anode plate according to claim 2, characterized in that: The hook (9) is detachably connected to the connecting cross plate (8) by bolts.

4. The cleaning device for an electrolytic zinc anode plate according to claim 3, characterized in that: A water tray (19) is fixedly connected between the cleaning tank (13) and the frame (2) on the side away from the cleaning tank (13).

5. The cleaning device for an electrolytic zinc anode plate according to claim 4, characterized in that: Two rollers (10) are rotatably connected to the frame (2) on the side away from the cleaning cylinder (13) between the two frames (2).

6. The cleaning device for an electrolytic zinc anode plate according to claim 5, characterized in that: The filter screen (18) is connected to the inside of the cleaning tank (13) by a snap fastener.

Images