An assembly apparatus for a door lock fitting
By designing assembly equipment for door lock components, and utilizing a turntable mechanism and multiple sub-mechanisms to achieve automated assembly and testing, the problems of low efficiency and difficult testing in manual assembly are solved, thereby improving assembly efficiency and accuracy and reducing labor costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG RUOKE PRECISION MFG TECH CO LTD
- Filing Date
- 2025-06-20
- Publication Date
- 2026-06-16
AI Technical Summary
The existing door lock parts assembly process suffers from low efficiency and high difficulty due to manual assembly, and the need for manual inspection of whether the spring is working properly, which wastes manpower.
Design an assembly device for door lock parts, including a turntable mechanism, a latch plate loading mechanism, a latch spring assembly mechanism, a latch feeding mechanism, a spring correction mechanism, and a spring detection mechanism, to achieve automated assembly and testing through the orderly operation of these mechanisms.
It improves the assembly efficiency and accuracy of door lock components, reduces labor costs, and enables automated detection and differentiation of qualified and defective products.
Smart Images

Figure CN224359709U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of door lock assembly technology, and more particularly to an assembly device for door lock accessories. Background Technology
[0002] Door locks typically consist of a lock case and a bolt. The bolt extends and retracts within the lock case. There are various types of door locks, and most of them have complex structures that require numerous assembly steps. Currently, most assembly is done manually. Inserting springs using tweezers is very inconvenient, taking about 10 seconds per spring. Manually installing springs is difficult and inefficient. After manual installation, the next step is to check whether the springs are working properly, which wastes manpower. Utility Model Content
[0003] To address the aforementioned problems, this utility model provides an assembly device for door lock components. The device includes a turntable mechanism for transferring door lock components, a latch plate loading mechanism for loading latch plates onto the turntable mechanism, a latch spring assembly mechanism for loading latch plates and springs and assembling the springs into the latch plates, a latch feeding mechanism for feeding the latch plates with springs onto the latch plates on the turntable mechanism, a spring correction mechanism for correcting the spring positions, a spring detection mechanism for detecting whether the springs are functioning correctly, and a unloading mechanism for unloading and distinguishing between qualified and defective products. Through the coordinated operation of these mechanisms, door lock components can be automatically assembled with high efficiency and accuracy. Furthermore, the assembled springs can be inspected, reducing labor costs.
[0004] To achieve the above objectives, the present invention provides an assembly device for door lock components, comprising a chassis, a turntable mechanism mounted on the chassis, a latch plate loading mechanism and a latch spring assembly mechanism mounted on the turntable mechanism, a latch feeding mechanism mounted on the turntable mechanism, a spring correction mechanism and a spring detection mechanism mounted on the turntable mechanism, a unloading mechanism mounted on the turntable mechanism, a first vibrating frame, and a second vibrating frame. One end of the latch plate loading mechanism is mounted on the first vibrating frame, and one end of the latch spring assembly mechanism is mounted on the second vibrating frame. The latch vibrator and the spring vibrator are both connected to the latch spring assembly mechanism. The latch feeding mechanism travels back and forth between the latch spring assembly mechanism and the turntable mechanism. The latch plate loading mechanism, the latch spring assembly mechanism, the latch feeding mechanism, the spring correction mechanism, the spring detection mechanism, and the unloading mechanism are all arranged sequentially around the turntable mechanism according to their respective processes.
[0005] As a preferred embodiment, the turntable mechanism includes a base plate mounted on the chassis, a rotary motor and a turntable support block mounted on the base plate, a turntable mounted on the rotary motor, and a fixture module mounted on the turntable. Multiple fixture modules are spaced apart. Each fixture includes a fixture base plate mounted on the turntable, fixture guide posts slidably mounted on the fixture base plate, a fixture mounted on the fixture guide posts, and fixture springs sleeved on the fixture guide posts. Multiple fixture guide posts and fixture springs are matched to each other. The fixture springs are located between the fixture base plate and the fixture. The fixture has a fixture groove, and the turntable support block is located below the turntable.
[0006] As a preferred embodiment, the inclined tongue plate feeding mechanism includes an inclined tongue plate feeding frame and a first vertical vibrating frame mounted on the machine base plate, a first receiving frame mounted on the machine base plate, an inclined tongue plate vibrator mounted on the first vibrating frame, a first vertical vibrating feeder mounted on the first vertical vibrating frame, a first feeding guide plate mounted on the first vertical vibrating feeder, a first receiving seat mounted on the first receiving frame, a first inclined tongue plate cylinder mounted on the inclined tongue plate feeding frame, a second inclined tongue plate cylinder mounted on the first inclined tongue plate cylinder, an inclined tongue plate clamping cylinder mounted on the second inclined tongue plate cylinder, and an inclined tongue plate clamping claw mounted on the inclined tongue plate clamping cylinder. One end of the first feeding guide plate abuts against the discharge end of the inclined tongue plate vibrator, and the other end of the first feeding guide plate abuts against the first receiving seat. There are two inclined tongue plate clamping claws, which are spaced apart.
[0007] As a preferred embodiment, the inclined tongue spring assembly mechanism includes an inclined tongue vibrator and a spring vibrator mounted on the second vibrating frame, an inclined tongue loading frame and a second straight vibrating frame mounted on the machine base, a second straight vibrating feeder mounted on the second straight vibrating frame, a second feeding guide plate mounted on the second straight vibrating feeder, an inclined tongue placement seat and a spring distribution seat mounted on the inclined tongue loading frame, an inclined tongue top-loading cylinder and an inclined tongue push-loading cylinder mounted on the inclined tongue loading frame, a spring distribution cylinder and a spring push-loading cylinder mounted on the inclined tongue loading frame, a spring distribution block mounted on the spring distribution seat, an inclined tongue top-loading component mounted on the inclined tongue top-loading cylinder, an inclined tongue push-loading component mounted on the inclined tongue push-loading cylinder, a spring push-loading pin mounted on the spring push-loading cylinder, a spring distribution connector mounted on the spring distribution cylinder, and a spring guide tube. One end of the inclined tongue top material component and one end of the inclined tongue push material component are slidably installed on the inclined tongue placement seat. One end of the second feeding guide plate abuts against the discharge end of the inclined tongue vibrator, and the other end of the second feeding guide plate is placed on the inclined tongue placement seat. One end of the spring material distribution joint is fixedly connected to the spring material distribution block. One end of the spring guide tube is installed on the spring material distribution seat, and the other end of the spring guide tube is installed on the spring vibrator. The spring material distribution block is provided with a spring placement groove, the spring material distribution seat is provided with a spring through groove, the inclined tongue placement seat is provided with an inclined tongue material groove and an inclined tongue through groove, the spring through groove and the inclined tongue through groove are connected, the spring through groove and the inclined tongue through groove are both matched with the spring placement groove, the inclined tongue material groove and the inclined tongue through groove are connected, and one end of the spring push pin is slidably installed on the spring through groove.
[0008] As a preferred embodiment, the oblique tongue feeding mechanism includes an oblique tongue feeding frame mounted on the machine base plate, an oblique tongue moving module mounted on the oblique tongue feeding frame, a first oblique tongue feeding cylinder mounted on the oblique tongue moving module, an oblique tongue feeding connecting plate mounted on the first oblique tongue feeding cylinder, an oblique tongue buffer module mounted on the oblique tongue feeding connecting plate, an oblique tongue feeding fixing plate mounted on the oblique tongue buffer module, a second oblique tongue feeding cylinder and an oblique tongue feeding seat mounted on the oblique tongue feeding fixing plate, a material blocking module rotatably mounted on the oblique tongue feeding seat, and an oblique tongue feeding column slidably mounted on the oblique tongue feeding seat. The oblique tongue feeding seat is provided with an oblique tongue receiving groove and a column groove. Part of the material blocking module is located in the oblique tongue receiving groove, and the column groove communicates with the oblique tongue receiving groove. One end of the oblique tongue feeding column is mounted on the second oblique tongue feeding cylinder. There are multiple oblique tongue buffer modules arranged at intervals.
[0009] As a preferred embodiment, the spring correction mechanism includes a spring correction frame mounted on the machine base plate, a spring correction cylinder mounted on the spring correction frame, a spring correction connecting block mounted on the spring correction cylinder, and a spring correction block mounted on the spring correction connecting block. The spring correction block is located above the turntable mechanism, and the spring correction block is provided with a correction groove, which is U-shaped.
[0010] As a preferred embodiment, the spring testing mechanism includes a spring testing frame mounted on the machine base plate, a spring testing cylinder mounted on the spring testing frame, a spring testing seat mounted on the spring testing cylinder, a testing column mounted on the spring testing seat, a testing pressure column slidably mounted on the spring testing seat, a testing spring placed at the top of the testing pressure column, a testing bearing mounted at the bottom of the testing pressure column, and a limiting column mounted on the spring testing seat. The testing pressure column is provided with an elongated groove, the limiting column passes through the elongated groove, and an inclined platform is provided at the bottom of the testing column.
[0011] As a preferred embodiment, the feeding mechanism includes a first feeding frame and a second feeding frame mounted on the machine base plate, a first feeding cylinder mounted on the first feeding frame, a second feeding cylinder mounted on the first feeding cylinder, a feeding clamping cylinder mounted on the second feeding cylinder, a feeding clamping claw mounted on the feeding clamping cylinder, a feeding bin and a feeding rotary cylinder mounted on the second feeding frame, a feeding rotary column mounted on the feeding rotary column, and a feeding baffle mounted on the feeding rotary column. One end of the feeding rotary column and the feeding baffle are both located in the feeding bin. The feeding bin is provided with a main discharge channel, a qualified product discharge channel, and a defective product discharge channel. The qualified product discharge channel and the defective product discharge channel are both connected to the main discharge channel. One end of the feeding rotary column is located at the connection point between the qualified product discharge channel and the defective product discharge channel.
[0012] The beneficial effects of this utility model are as follows: the turntable mechanism is used to transfer door lock parts; the latch plate feeding mechanism is used to feed the latch plate to the turntable mechanism; the latch spring assembly mechanism is used to feed the latch and spring and assemble the spring into the latch; the latch feeding mechanism is used to feed the latch with spring assembly to the latch plate on the turntable mechanism; the spring correction mechanism is used to correct the position of the spring; the spring detection mechanism is used to detect whether the spring is in normal condition; and the unloading mechanism is used to unload the parts and distinguish between qualified and defective products. Through the orderly operation of the above mechanisms, the door lock parts can be automatically assembled with high assembly efficiency and high accuracy. It can also detect the assembled springs, reducing labor costs. Attached Figure Description
[0013] Figure 1This is a schematic diagram of the overall structure of an assembly device for door lock accessories according to the present invention.
[0014] Figure 2 for Figure 1 A schematic diagram of the assembly equipment for door lock accessories after removing the chassis.
[0015] Figure 3 for Figure 2 A schematic diagram of a turntable mechanism in an assembly device for door lock accessories.
[0016] Figure 4 for Figure 2 A schematic diagram of the slant plate loading mechanism in an assembly equipment for door lock accessories.
[0017] Figure 5 for Figure 2 A schematic diagram of the slant spring assembly mechanism in an assembly device for door lock accessories.
[0018] Figure 6 for Figure 2 A schematic diagram of the oblique feeding mechanism in an assembly equipment for door lock accessories.
[0019] Figure 7 for Figure 2 A schematic diagram of a spring correction mechanism in an assembly device for door lock accessories.
[0020] Figure 8 for Figure 2 A schematic diagram of the structure of a spring detection mechanism in an assembly device for door lock accessories.
[0021] Figure 9 for Figure 2 A schematic diagram of the feeding mechanism in an assembly equipment for door lock parts.
[0022] Figure 10 for Figure 9 Another structural diagram of the feeding mechanism
[0023] Reference numerals: 10. Chassis; 20. Turntable mechanism; 21. Machine base plate; 22. Rotary motor; 23. Turntable support block; 24. Turntable; 25. Fixture module; 30. Slanted tongue plate feeding mechanism; 31. Slanted tongue plate feeding rack; 32. First vertical vibration frame; 33. First receiving rack; 34. Slanted tongue plate vibrator; 35. First vertical vibration feeder; 36. First feeding guide plate; 37. First receiving seat; 38. First slanted tongue plate cylinder; 39. Second slanted tongue plate cylinder; 310. Slanted tongue plate clamping cylinder; 311. 40. Slanted tongue clamping claw; 41. Slanted tongue spring assembly mechanism; 42. Slanted tongue vibrator; 43. Spring vibrator; 44. Slanted tongue loading rack; 45. Second straight vibrating rack; 46. Second straight vibrating feeder; 47. Second feeding guide plate; 48. Slanted tongue placement seat; 49. Spring material distribution seat; 410. Slanted tongue top material cylinder; 411. Slanted tongue push material cylinder; 412. Spring material distribution cylinder; 413. Spring material distribution block; 414. Slanted tongue top material component; 415. Slanted tongue push material component; 416. Spring push material 417. Needle; 50. Spring guide tube; 51. Slanted tongue feeding mechanism; 52. Slanted tongue feeding frame; 53. Slanted tongue moving module; 54. First slanted tongue feeding cylinder; 55. Slanted tongue feeding connecting plate; 56. Slanted tongue buffer module; 57. Slanted tongue feeding fixing plate; 58. Second slanted tongue feeding cylinder; 59. Slanted tongue feeding seat; 510. Stopping module; 60. Slanted tongue feeding column; 61. Spring correction mechanism; 62. Spring correction frame; 63. Spring correction cylinder; 64. Spring correction connecting block; 70. Spring testing mechanism; 71. Spring testing frame; 72. Spring testing cylinder; 73. Spring testing seat; 74. Testing column; 75. Testing pressure column; 76. Testing bearing; 80. Unloading mechanism; 81. First unloading frame; 82. Second unloading frame; 83. First unloading cylinder; 84. Second unloading cylinder; 85. Unloading clamping cylinder; 86. Unloading clamping claw; 87. Unloading bin; 88. Unloading rotary cylinder; 89. Unloading rotary column; 810. Unloading baffle; 90. First vibrating frame; a0. Second vibrating frame. Detailed Implementation
[0024] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0025] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] like Figures 1 to 10As shown, this utility model provides an assembly device for door lock accessories, including a housing 10, a turntable mechanism 20 mounted on the housing 10, a latch plate loading mechanism 30 and a latch spring assembly mechanism 40 mounted on the turntable mechanism 20, a latch feeding mechanism 50 mounted on the turntable mechanism 20, a spring correction mechanism 60 and a spring detection mechanism 70 mounted on the turntable mechanism 20, a unloading mechanism 80 mounted on the turntable mechanism 20, a first vibrating frame 90 and a second vibrating frame 80, and the latch plate loading mechanism 30... One end is installed on the first vibrating frame 90, and one end of the oblique tongue spring assembly mechanism 40 is installed on the second vibrating frame a0. The oblique tongue vibrator 41 and the spring vibrator 42 are both connected to the oblique tongue spring assembly mechanism 40. The oblique tongue feeding mechanism 50 travels back and forth between the oblique tongue spring assembly mechanism 40 and the turntable mechanism 20. The oblique tongue plate loading mechanism 30, the oblique tongue spring assembly mechanism 40, the oblique tongue feeding mechanism 50, the spring correction mechanism 60, the spring detection mechanism 70 and the unloading mechanism 80 are all arranged around the turntable mechanism 20 in sequence according to the process. The turntable mechanism 20 is used to transfer door lock parts; the latch plate loading mechanism 30 is used to load the latch plate onto the turntable mechanism 20; the latch spring assembly mechanism 40 is used to load the latch and spring and assemble the spring into the latch; the latch feeding mechanism 50 is used to feed the latch with the spring onto the latch plate on the turntable mechanism 20; the spring correction mechanism 60 is used to correct the position of the spring; the spring detection mechanism 70 is used to detect whether the spring is in normal condition; and the unloading mechanism 80 is used to unload the parts and distinguish between qualified and defective products. Through the orderly operation of the above mechanisms, the door lock parts can be automatically assembled with high efficiency and accuracy. The assembled springs can also be inspected, reducing labor costs.
[0028] In this embodiment, the chassis has a central control module. The turntable mechanism 20, the slant plate loading mechanism 30, the slant spring assembly mechanism 40, the slant feeding mechanism 50, the spring correction mechanism 60, the spring detection mechanism 70, and the unloading mechanism 80 are all electrically connected to the central control module. The central control module is used to control the orderly operation and information transmission of each mechanism.
[0029] The turntable mechanism 20 includes a base plate 21 mounted on the chassis 10, a rotary motor 22 and a turntable support block 23 mounted on the base plate 21, a turntable 24 mounted on the rotary motor 22, and fixture modules 25 mounted on the turntable 24. Multiple fixture modules 25 are spaced apart. Each fixture module includes a fixture base plate mounted on the turntable 24, fixture guide posts slidably mounted on the fixture base plate, fixtures mounted on the fixture guide posts, and fixture springs sleeved on the fixture guide posts. Multiple fixture guide posts and fixture springs are matched to each other. The fixture springs are located between the fixture base plate and the fixtures. The fixtures have fixture grooves, and the turntable support block is located below the turntable. The fixture guide posts and fixture springs act as buffers when the fixtures are under stress. The rotary motor 22 drives the turntable 24 to rotate, which in turn drives the multiple fixture modules 25 to rotate, thereby moving the door lock components back and forth between the various mechanisms.
[0030] The inclined tongue plate feeding mechanism 30 includes an inclined tongue plate feeding frame 31 and a first linear vibrating frame 32 mounted on the machine base plate 21, a first receiving frame 33 mounted on the machine base plate 21, an inclined tongue plate vibrator 34 mounted on the first vibrating frame 90, a first linear vibrating feeder 35 mounted on the first linear vibrating frame 32, a first feeding guide plate 36 mounted on the first linear vibrating feeder 35, a first receiving seat 37 mounted on the first receiving frame 33, and a first feeding guide plate 36 mounted on the inclined tongue plate feeding frame 31. The system includes a first inclined tongue plate cylinder 38, a second inclined tongue plate cylinder 39 installed on the first inclined tongue plate cylinder 38, an inclined tongue plate clamping cylinder 310 installed on the second inclined tongue plate cylinder 39, and an inclined tongue plate clamping claw 311 installed on the inclined tongue plate clamping cylinder 310. One end of the first feeding guide plate 36 abuts against the discharge end of the inclined tongue plate vibrator 34, and the other end of the first feeding guide plate 36 abuts against the first receiving seat 37. There are two inclined tongue plate clamping claws 311, which are spaced apart. The inclined tongue plate vibrator 34 vibrates the inclined tongue plate to the first feeding guide plate 36. The first direct vibration feeder 35 feeds the inclined tongue plate in the first feeding guide plate 36 to the first receiving seat 37. Then, the second inclined tongue plate cylinder 39 drives the inclined tongue plate clamping cylinder 310 to move down. After reaching the designated position, the inclined tongue plate clamping cylinder 310 drives the two inclined tongue plate clamping claws 311 to move and complete the clamping of the inclined tongue plate. Then, the second inclined tongue plate cylinder 39 drives the inclined tongue plate to move up. Then, the first inclined tongue plate cylinder 38 drives the inclined tongue plate to move above the fixture. Then, the second inclined tongue plate cylinder 39 drives the inclined tongue plate to move down onto the fixture. Then, the inclined tongue plate clamping cylinder 310 drives the two inclined tongue plate clamping claws 311 to release the clamping of the inclined tongue plate. In this way, the feeding of the inclined tongue plate is completed. Then, it resets and starts feeding the next inclined tongue plate. The cycle repeats to automate the feeding of the inclined tongue plate.
[0031] The inclined tongue spring assembly mechanism 40 includes an inclined tongue vibrator 41 and a spring vibrator 42 mounted on the second vibrating frame a0, an inclined tongue loading frame 43 and a second straight vibrating frame 44 mounted on the machine base plate 21, a second straight vibrating feeder 45 mounted on the second straight vibrating frame 44, a second feeding guide plate 46 mounted on the second straight vibrating feeder 45, an inclined tongue placement seat 47 and a spring distribution seat 48 mounted on the inclined tongue loading frame 43, and a spring distribution seat 48 mounted on the inclined tongue loading frame 40. The following components are included: a slanted tongue top-feeding cylinder 49 and a slanted tongue pusher cylinder 410 mounted on the slanted tongue loading frame 43; a spring-loaded material distribution cylinder 411 and a spring-loaded material pusher cylinder 412 mounted on the spring-loaded material distribution seat 48; a spring-loaded material distribution block 413 mounted on the spring-loaded material distribution seat 48; a slanted tongue top-feeding component 414 mounted on the slanted tongue top-feeding cylinder 49; a slanted tongue pusher component 415 mounted on the slanted tongue pusher cylinder 410; a spring-loaded pusher pin 416 mounted on the spring-loaded material distribution seat 48; and a spring-loaded material distribution component 415 mounted on the slanted tongue pusher cylinder 410. The spring-loaded connector and spring guide tube 417 of cylinder 411, one end of the inclined tongue pusher 414 and one end of the inclined tongue pusher 415 are slidably installed on the inclined tongue placement seat 47. One end of the second feeding guide plate 46 abuts against the discharge end of the inclined tongue vibrator 41, and the other end of the second feeding guide plate 46 is placed on the inclined tongue placement seat 47. One end of the spring-loaded connector is fixedly connected to the spring-loaded block 413. One end of the spring guide tube 417 is installed on the spring-loaded seat 48, and the other end of the spring guide tube 417 is installed on the spring vibrator 42. The spring-loaded block 413 is provided with a spring placement groove, the spring-loaded seat 48 is provided with a spring through groove, the inclined tongue placement seat 47 is provided with an inclined tongue material groove and an inclined tongue through groove, the spring through groove and the inclined tongue through groove are connected, the spring through groove and the inclined tongue through groove are matched with the spring placement groove, the inclined tongue material groove and the inclined tongue through groove are connected, and one end of the spring pusher needle 416 is slidably installed on the spring through groove. The inclined tongue vibrator 41 feeds the inclined tongue to the second feeding guide plate 46, and then feeds it to the inclined tongue placement seat 47 through the second direct vibrating feeder 45. Then, the inclined tongue pushing cylinder 410 drives the inclined tongue pushing component 415 to push the inclined tongue into the inclined tongue trough. The spring vibrator 42 vibrates the spring out and feeds it to the spring distribution seat 48 through the spring guide tube 417. Then, it enters the spring distribution block 413 through the spring distribution seat 48. Then, the spring distribution cylinder 411 drives the spring distribution block 413 to move to the designated position. Then, the spring... The pusher cylinder 412 drives the spring pusher pin 416 to move and push the spring into the inclined tongue, pressing the spring into the inclined tongue. At this time, the inclined tongue ejector cylinder 49 drives the inclined tongue ejector 414 to move upward, pushing the inclined tongue with the spring into the inclined tongue feeding mechanism 50. Then the inclined tongue feeding mechanism 50 moves the inclined tongue with the spring to the inclined tongue plate of the turntable mechanism 20, and then resets. The next inclined tongue and spring can then be assembled. After assembly, the spring and spring are conveyed again. The cycle repeats to automate the assembly and feeding of the spring and the inclined tongue.
[0032] The inclined tongue feeding mechanism 50 includes an inclined tongue feeding frame 51 mounted on the machine base plate 21, an inclined tongue moving module 52 mounted on the inclined tongue feeding frame 51, a first inclined tongue feeding cylinder 53 mounted on the inclined tongue moving module 52, an inclined tongue feeding connecting plate 54 mounted on the first inclined tongue feeding cylinder 53, an inclined tongue buffer module 55 mounted on the inclined tongue feeding connecting plate 54, an inclined tongue feeding fixing plate 56 mounted on the inclined tongue buffer module 55, and an inclined tongue feeding fixing plate 56. The system includes a second inclined tongue feeding cylinder 57, an inclined tongue feeding seat 58, a baffle module 59 rotatably mounted on the inclined tongue feeding seat 58, and an inclined tongue feeding column 510 slidably mounted on the inclined tongue feeding seat 58. The inclined tongue feeding seat 58 is provided with an inclined tongue receiving groove and a column groove. Part of the baffle module 59 is located in the inclined tongue receiving groove. The column groove is connected to the inclined tongue receiving groove. One end of the inclined tongue feeding column 510 is mounted on the second inclined tongue feeding cylinder 57. There are multiple inclined tongue buffer modules 55 arranged at intervals. In this embodiment, the tongue-moving module 52 is a linear moving module, including a linear motor, a moving seat, a transmission belt, a lead screw, and a lead screw seat. The lead screw seat is mounted on the lead screw and is slidably connected to the moving seat. The linear motor is connected to the lead screw via the transmission belt. The tongue-buffering module 55 includes a tongue-buffering guide sleeve mounted on the tongue-feeding connecting plate 54, a tongue-buffering guide post slidably mounted on the tongue-buffering guide sleeve, and a tongue-buffering spring sleeved on the tongue-buffering guide post. The tongue-buffering fixing plate 56 is mounted on the tongue-buffering guide post, and the tongue-buffering spring is located between the tongue-feeding connecting plate 54 and the tongue-buffering fixing plate 56. The blocking module 59 includes a tongue-buffering stop and a tongue-buffering blocking spring rotatably mounted on the tongue-feeding seat 58. One end of the tongue-buffering spring is placed at one end of the tongue-buffering stop. One end of the tongue-buffering stop has a blocking part, which is provided with an upper inclined platform and a lower inclined platform. When the tongue-buffering plate with the spring is pushed to... When the tongue is in the tongue receiving groove, the tongue will press against the tongue stop by the lower inclined platform. The tongue stop is moved, and the tongue enters the tongue receiving groove. Due to the reset force of the tongue stop spring, the tongue stop is reset, and the stop part completes the blocking of the tongue. Then, the first tongue feeding cylinder 53 moves up, driving the tongue with spring to move up. The tongue moving module 52 moves, driving the tongue with spring to move above the tongue plate. Then, the first tongue feeding cylinder 53 moves down, driving the tongue with spring to move down, so that the bottom end of the tongue feeding seat 58 abuts against the tongue plate. Then, the second tongue feeding cylinder 57 works, driving the tongue feeding column 510 to move and push the tongue with spring out of the tongue receiving groove and place it on the tongue plate. Then, due to the reset force of the spring, the tongue is pushed and moved until the spring is reset. At this time, part of the tongue is stuck by the tongue plate, thus completing the assembly. Then, it is reset for the next feeding.
[0033] The spring correction mechanism 60 includes a spring correction frame 61 mounted on the machine base plate 21, a spring correction cylinder 62 mounted on the spring correction frame 61, a spring correction connecting block 63 mounted on the spring correction cylinder 62, and a spring correction block 64 mounted on the spring correction connecting block 63. The spring correction block 64 is located above the turntable mechanism 20. The spring correction block 64 has a correction groove, which is U-shaped and has an arc-shaped opening. When the assembled door lock parts are transferred to the bottom of the spring correction mechanism 60, the spring correction cylinder 62 operates to move the spring correction connecting block 63 downward, which in turn moves the spring correction block 64 downward. As it moves downward, the correction groove contacts the spring, and then the spring is sent into the correction groove. Springs with misalignment are corrected and then reset.
[0034] The spring testing mechanism 70 includes a spring testing frame 71 mounted on the machine base plate 21, a spring testing cylinder 72 mounted on the spring testing frame 71, a spring testing seat 73 mounted on the spring testing cylinder 72, a testing column 74 mounted on the spring testing seat 73, a testing pressure column 75 slidably mounted on the spring testing seat 73, a testing spring placed at the top of the testing pressure column 75, a testing bearing 76 mounted at the bottom of the testing pressure column 75, and a limiting column mounted on the spring testing seat 73. The testing pressure column 75 is provided with a long groove, the limiting column passes through the long groove, and the bottom of the testing column 74 is provided with an inclined platform. When the corrected door lock parts are transferred by the turntable mechanism 20 to the area below the spring detection mechanism 70, the spring detection cylinder 72 operates, causing the spring detection seat 73 to move downwards, which in turn causes the detection column 74 and the detection pressure column 75 to move downwards. When they come into contact with the latch, due to the setting of the detection spring, the detection bearing 76 will press the latch tightly. Since it is pressed by the detection bearing 76, the detection column 74 continues to move downwards, and its tilting platform will cause the latch to move relative to the detection bearing 76. The movement of the latch will compress the spring, thereby detecting whether there is a spring and whether the spring is in normal condition. After the detection is completed, it can be reset, and then the turntable mechanism 20 will drive it to the unloading mechanism 80.
[0035] The unloading mechanism 80 includes a first unloading frame 81 and a second unloading frame 82 mounted on the machine base plate 21, a first unloading cylinder 83 mounted on the first unloading frame 81, a second unloading cylinder 84 mounted on the first unloading cylinder 83, an unloading clamping cylinder 85 mounted on the second unloading cylinder 84, an unloading clamping claw 86 mounted on the unloading clamping cylinder 85, an unloading bin 87 and an unloading rotary cylinder 88 mounted on the second unloading frame 82, an unloading rotary column 89 mounted on the unloading rotary column 89, and an unloading baffle 810 mounted on the unloading rotary column 89. One end of the unloading rotary column 89 and the unloading baffle 810 are both located in the unloading bin 87. The unloading bin 87 is provided with a main discharge channel, a qualified product discharge channel and a defective product discharge channel. The qualified product discharge channel and the defective product discharge channel are both connected to the main discharge channel. One end of the unloading rotary column 89 is located at the connection between the qualified product discharge channel and the defective product discharge channel. When the inspected door lock component moves to the unloading mechanism 80 via the turntable mechanism 20, the second unloading cylinder 84 operates, causing the unloading clamping cylinder 85 to move downwards until the unloading clamping claw 86 can clamp the door lock component. Then, the unloading clamping cylinder 85 operates, causing the two unloading clamping claws 86 to complete the clamping of the door lock component. Then, the second unloading cylinder 84 operates, causing the door lock component to move upwards. Then, the first unloading cylinder 83 operates, causing the door lock component to move above the feeding end of the unloading bin 87. Then, the second unloading cylinder 84 operates, causing the door lock component to move downwards. When it reaches the unloading point, the unloading clamping cylinder 85 operates, causing the unloading clamping claws 86 to release. The door lock parts are clamped and fall into the unloading bin. Then, the clamping and unloading of the next door lock part is performed. After the door lock parts fall into the unloading bin, the spring detection mechanism 70 can transmit the detection information to the unloading mechanism. If it is a qualified product, the unloading rotary cylinder 88 works to drive the unloading rotary column 89 to rotate, thereby driving the unloading baffle 810 to cover the defective product discharge channel. The door lock parts are unloaded through the qualified product discharge channel. If it is a defective product, the unloading rotary cylinder 88 works to drive the unloading rotary column 89 to rotate, thereby driving the unloading baffle 810 to cover the qualified product discharge channel. The door lock parts are unloaded through the defective product discharge channel.
[0036] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.
Claims
1. An assembly device for door lock components, characterized in that, The system includes a chassis, a turntable mechanism mounted on the chassis, a slant plate loading mechanism and a slant spring assembly mechanism mounted on the turntable mechanism, a slant feeding mechanism mounted on the turntable mechanism, a spring correction mechanism and a spring detection mechanism mounted on the turntable mechanism, a unloading mechanism mounted on the turntable mechanism, a first vibrating frame, and a second vibrating frame. One end of the slant plate loading mechanism is mounted on the first vibrating frame, and one end of the slant spring assembly mechanism is mounted on the second vibrating frame. Both the slant vibrator and the spring vibrator are connected to the slant spring assembly mechanism. The slant feeding mechanism travels back and forth between the slant spring assembly mechanism and the turntable mechanism. The slant plate loading mechanism, the slant spring assembly mechanism, the slant feeding mechanism, the spring correction mechanism, the spring detection mechanism, and the unloading mechanism are all arranged sequentially around the turntable mechanism according to their respective processes.
2. The assembly equipment for door lock accessories according to claim 1, characterized in that: The turntable mechanism includes a base plate mounted on the chassis, a rotary motor and a turntable support block mounted on the base plate, a turntable mounted on the rotary motor, and a fixture module mounted on the turntable. Multiple fixture modules are spaced apart. Each fixture includes a fixture base plate mounted on the turntable, fixture guide posts slidably mounted on the fixture base plate, a fixture mounted on the fixture guide posts, and fixture springs sleeved on the fixture guide posts. Multiple fixture guide posts and fixture springs are matched to each other. The fixture springs are located between the fixture base plate and the fixture. The fixture has a fixture groove, and the turntable support block is located below the turntable.
3. The assembly equipment for door lock accessories according to claim 2, characterized in that: The inclined tongue plate feeding mechanism includes an inclined tongue plate feeding frame and a first straight vibrating frame mounted on the machine base plate, a first receiving frame mounted on the machine base plate, an inclined tongue plate vibrator mounted on the first vibrating frame, a first straight vibrating feeder mounted on the first straight vibrating frame, a first feeding guide plate mounted on the first straight vibrating feeder, a first receiving seat mounted on the first receiving frame, a first inclined tongue plate cylinder mounted on the inclined tongue plate feeding frame, a second inclined tongue plate cylinder mounted on the first inclined tongue plate cylinder, an inclined tongue plate clamping cylinder mounted on the second inclined tongue plate cylinder, and an inclined tongue plate clamping claw mounted on the inclined tongue plate clamping cylinder. One end of the first feeding guide plate abuts against the discharge end of the inclined tongue plate vibrator, and the other end of the first feeding guide plate abuts against the first receiving seat. There are two inclined tongue plate clamping claws, which are spaced apart.
4. The assembly equipment for door lock accessories according to claim 2, characterized in that: The inclined tongue spring assembly mechanism includes an inclined tongue vibrator and a spring vibrator mounted on the second vibrating frame, an inclined tongue loading frame and a second straight vibrating frame mounted on the machine base plate, a second straight vibrating feeder mounted on the second straight vibrating frame, a second feeding guide plate mounted on the second straight vibrating feeder, an inclined tongue placement seat and a spring distribution seat mounted on the inclined tongue loading frame, an inclined tongue top-loading cylinder and an inclined tongue push-loading cylinder mounted on the inclined tongue loading frame, a spring distribution cylinder and a spring push-loading cylinder mounted on the inclined tongue loading frame, a spring distribution block mounted on the spring distribution seat, an inclined tongue top-loading component mounted on the inclined tongue top-loading cylinder, an inclined tongue push-loading component mounted on the inclined tongue push-loading cylinder, a spring push-loading pin mounted on the spring push-loading cylinder, a spring distribution connector mounted on the spring distribution cylinder, and a spring guide tube. One end of the component and one end of the inclined tongue pusher are slidably mounted on the inclined tongue placement seat. One end of the second feeding guide plate abuts against the discharge end of the inclined tongue vibrator. The other end of the second feeding guide plate is placed on the inclined tongue placement seat. One end of the spring material distribution joint is fixedly connected to the spring material distribution block. One end of the spring guide tube is installed on the spring material distribution seat. The other end of the spring guide tube is installed on the spring vibrator. The spring material distribution block is provided with a spring placement groove. The spring material distribution seat is provided with a spring through groove. The inclined tongue placement seat is provided with an inclined tongue material groove and an inclined tongue through groove. The spring through groove and the inclined tongue through groove are connected. The spring through groove and the inclined tongue through groove are both matched with the spring placement groove. The inclined tongue material groove and the inclined tongue through groove are connected. One end of the spring pusher pin is slidably mounted on the spring through groove.
5. An assembly device for door lock accessories according to claim 2, characterized in that: The oblique tongue feeding mechanism includes an oblique tongue feeding frame mounted on the machine base plate, an oblique tongue moving module mounted on the oblique tongue feeding frame, a first oblique tongue feeding cylinder mounted on the oblique tongue moving module, an oblique tongue feeding connecting plate mounted on the first oblique tongue feeding cylinder, an oblique tongue buffer module mounted on the oblique tongue feeding connecting plate, an oblique tongue feeding fixing plate mounted on the oblique tongue buffer module, a second oblique tongue feeding cylinder and an oblique tongue feeding seat mounted on the oblique tongue feeding fixing plate, a material blocking module rotatably mounted on the oblique tongue feeding seat, and an oblique tongue feeding column slidably mounted on the oblique tongue feeding seat. The oblique tongue feeding seat is provided with an oblique tongue receiving groove and a column groove. Part of the material blocking module is located in the oblique tongue receiving groove. The column groove communicates with the oblique tongue receiving groove. One end of the oblique tongue feeding column is mounted on the second oblique tongue feeding cylinder. There are multiple oblique tongue buffer modules arranged at intervals.
6. An assembly device for door lock accessories according to claim 2, characterized in that: The spring correction mechanism includes a spring correction frame mounted on the machine base plate, a spring correction cylinder mounted on the spring correction frame, a spring correction connecting block mounted on the spring correction cylinder, and a spring correction block mounted on the spring correction connecting block. The spring correction block is located above the turntable mechanism, and the spring correction block is provided with a correction groove, which is U-shaped.
7. An assembly device for door lock accessories according to claim 2, characterized in that: The spring testing mechanism includes a spring testing frame mounted on the machine base plate, a spring testing cylinder mounted on the spring testing frame, a spring testing seat mounted on the spring testing cylinder, a testing column mounted on the spring testing seat, a testing pressure column slidably mounted on the spring testing seat, a testing spring placed at the top of the testing pressure column, a testing bearing mounted at the bottom of the testing pressure column, and a limiting column mounted on the spring testing seat. The testing pressure column is provided with an elongated groove, the limiting column passes through the elongated groove, and an inclined platform is provided at the bottom of the testing column.
8. An assembly device for door lock accessories according to claim 2, characterized in that: The feeding mechanism includes a first feeding frame and a second feeding frame mounted on the machine base plate, a first feeding cylinder mounted on the first feeding frame, a second feeding cylinder mounted on the first feeding cylinder, a feeding clamping cylinder mounted on the second feeding cylinder, a feeding clamping claw mounted on the feeding clamping cylinder, a feeding bin and a feeding rotary cylinder mounted on the second feeding frame, a feeding rotary column mounted on the feeding rotary column, and a feeding baffle mounted on the feeding rotary column. One end of the feeding rotary column and the feeding baffle are both located in the feeding bin. The feeding bin is provided with a main discharge channel, a qualified product discharge channel, and a defective product discharge channel. The qualified product discharge channel and the defective product discharge channel are both connected to the main discharge channel. One end of the feeding rotary column is located at the connection between the qualified product discharge channel and the defective product discharge channel.