A polishing device for air pipe of intercooler
By designing a grinding device for intercooler air pipes, utilizing a servo motor-driven connecting plate and rotating shaft system, combined with a slider and positive and negative lead screw structure, the problem of adjusting the size of the intercooler air inlet pipe was solved, achieving efficient grinding of air pipes of different sizes and improving the applicability of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI RUNYANG REFRIGERATION EQUIPMENT CO LTD
- Filing Date
- 2025-06-20
- Publication Date
- 2026-06-16
AI Technical Summary
Existing intercooler intake pipe polishing and grinding equipment cannot be adjusted according to the size of the intake pipe, resulting in significant limitations in its use.
A grinding device for intercooler air pipes was designed. The grinding ring is adjusted by a connecting plate and a rotating shaft system driven by a servo motor. Combined with a slider and positive and negative lead screw structure, it can adapt to air pipe bodies of different sizes.
It enables efficient grinding of the gas pipe body on intercooler bodies of different sizes, improving the applicability and flexibility of the equipment.
Smart Images

Figure CN224359853U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of intercooler technology, specifically to an intercooler air pipe grinding device. Background Technology
[0002] Intercoolers are generally only seen in vehicles equipped with turbochargers. This is because intercoolers are actually an accessory to turbochargers. Their function is to reduce the temperature of the high-temperature air after turbocharging, thereby reducing the engine's thermal load, increasing the intake air volume, and thus increasing the engine's power. For turbocharged engines, the intercooler is an important component of the turbocharging system.
[0003] During the production of intercoolers, the intake pipe needs to be polished and ground. However, many current intercooler intake pipe polishing and grinding equipment cannot adjust the size of the grinding device according to the size of the intake pipe, which limits their use.
[0004] In view of this, the present invention proposes a gas pipe polishing device for intercoolers. Summary of the Invention
[0005] This utility model proposes a grinding device for intercooler air pipes, which solves the problem that many current intercooler air pipe polishing and grinding equipment cannot adjust the size of the grinding device according to the size of the air pipe, thus limiting its use.
[0006] The technical solution of this utility model is as follows: A grinding device for air pipes of an intercooler includes a base, a support plate fixedly connected to the top of the base, two sets of sliders slidably connected to the top of the support plate, a first servo motor fixedly connected to the bottom of each set of sliders, a connecting plate fixedly connected to the output end of each set of first servo motors, a connecting plate fixedly connected to the bottom of each set of connecting plates, a rotating shaft rotatably connected inside each set of connecting plates, nuts threadedly connected to the surfaces of each set of rotating shafts, a control plate fixedly connected to the bottom of each set of rotating shafts, a mounting plate fixedly connected to the bottom of each set of control plates, a sliding groove provided inside each set of mounting plates, a sliding rod slidably connected inside each sliding groove, a grinding ring fixedly connected to the bottom of each sliding rod, and a limiting plate fixedly connected to the bottom of the connecting plate slidably connected to the surface of the sliding rod.
[0007] Preferably, an electric push rod is fixedly connected to the top of the base, and a placement platform is fixedly connected to the output end of the electric push rod. An intercooler body is placed on the top of the placement platform, and air pipe bodies are fixedly connected to both sides of the intercooler body. Fixed plates that are slidably connected to the placement platform are provided at both ends of the intercooler body. A screw that is threadedly connected to the placement platform is rotatably connected to one end of the fixed plate. A second servo motor is fixedly connected to the top of the support plate, and a positive and negative lead screw that is threadedly connected to two sets of sliders is fixedly connected to the output end of the second servo motor.
[0008] Preferably, the centers of the connecting plate, the connecting plate, and the control plate are located at the same point, and the rotating shaft is located at the center of the control plate.
[0009] Preferably, nuts are attached to both the top and bottom of the connecting plate, and the rotating shaft is fixed by the nuts.
[0010] Preferably, the slide grooves are arranged in three sets at equal intervals about the center of the mounting plate, and the slide grooves are inclined.
[0011] Preferably, the slide bar and the slide groove are tightly fitted together, and the limiting plate has a straight connecting groove inside that matches the size of the slide bar.
[0012] Preferably, the two sets of sliders form a reverse sliding structure through positive and negative lead screws.
[0013] Preferably, the fixing plate is vertically disposed on the top of the placement platform, and the fixing plate is clamped by screws.
[0014] The working principle and beneficial effects of this utility model are as follows:
[0015] 1. In this utility model, a grinding ring is set up. When the first servo motor is turned on to control the connecting plate to rotate, the grinding ring rotates accordingly to grind the air pipe body. Since different air pipe bodies have different sizes, when it is necessary to adjust the size of the grinding ring, the rotating shaft is rotated to drive the control plate to rotate. The control plate then drives the mounting plate to rotate. When the mounting plate rotates clockwise, it will push the slide rod along the limit plate through the slide groove. The grinding ring, which is fixedly connected to the slide rod, moves together with it to achieve the purpose of adjusting the grinding ring.
[0016] In this invention, by setting sliders, when the position of the grinding ring needs to be adjusted, the second servo motor can be turned on to control the forward and reverse lead screws to rotate. The two sets of sliders move accordingly and drive the two sets of grinding rings to move in opposite directions, thereby achieving the purpose of adjusting the position of the two sets of grinding rings, and thus grinding the gas pipe body on the intercooler body of different sizes. Attached Figure Description
[0017] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a three-dimensional structural schematic diagram of the present invention;
[0020] Figure 3 This is a schematic diagram of the grinding ring structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the slide groove structure of this utility model.
[0022] In the diagram: 1. Base; 2. Support plate; 3. Slider; 4. First servo motor; 5. Connecting plate; 6. Connecting plate; 7. Rotating shaft; 8. Nut; 9. Control board; 10. Mounting plate; 11. Slide groove; 12. Slide rod; 13. Grinding ring; 14. Limiting plate; 15. Air pipe body; 16. Intercooler body; 17. Second servo motor; 18. Positive and negative lead screws; 19. Electric push rod; 20. Placement platform; 21. Screw; 22. Fixing plate. Detailed Implementation
[0023] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0024] Example 1
[0025] A preferred embodiment of the intercooler pipe polishing device provided by this utility model is, for example... Figures 1 to 4 As shown: A grinding device for air pipes of an intercooler includes a base 1, a support plate 2 fixedly connected to the top of the base 1, two sets of sliders 3 slidably connected to the top of the support plate 2, a first servo motor 4 fixedly connected to the bottom of each set of sliders 3, a connecting plate 5 fixedly connected to the output end of each set of first servo motors 4, a connecting plate 6 fixedly connected to the bottom of each set of connecting plates 5, a rotating shaft 7 rotatably connected inside each set of connecting plates 6, nuts 8 threadedly connected to the surface of each set of rotating shafts 7, a control plate 9 fixedly connected to the bottom of each set of rotating shafts 7, a mounting plate 10 fixedly connected to the bottom of each set of control plates 9, a sliding groove 11 provided inside each set of mounting plates 10, a sliding rod 12 slidably connected inside each sliding groove 11, a grinding ring 13 fixedly connected to the bottom of the sliding rod 12, and a limiting plate 14 fixedly connected to the bottom of the connecting plate 5 slidably connected to the surface of the sliding rod 12.
[0026] In this embodiment, the centers of the connecting plate 6, the connecting plate 5 and the control plate 9 are located at the same point, and the rotating shaft 7 is located at the center of the control plate 9. When the rotating shaft 7 is rotated, the control plate 9 can be rotated, thereby providing a power source for the adjustment of the grinding ring 13.
[0027] In this embodiment, nuts 8 are attached to both the top and bottom of the connecting plate 6, and the rotating shaft 7 is fixed by the nuts 8. When the rotating shaft 7 is fixed, the size of the grinding ring 13 is also fixed.
[0028] In this embodiment, three sets of slide grooves 11 are equidistant from the center of the mounting plate 10. The slide grooves 11 are inclined. When the mounting plate 10 rotates clockwise, the slide rod 12 will be pushed along the limiting plate 14 through the slide grooves 11. The grinding ring 13, which is fixedly connected to the slide rod 12, will move together to achieve the purpose of adjusting the grinding ring 13.
[0029] In this embodiment, the slide rod 12 is tightly fitted with the slide groove 11, and the limiting plate 14 is provided with a straight connecting groove that matches the size of the slide rod 12. By setting the limiting plate 14, the limiting plate 14 can limit the movement trajectory of the slide rod 12.
[0030] Example 2
[0031] Based on Embodiment 1, a preferred embodiment of the intercooler pipe polishing device provided by this utility model is as follows: Figures 1 to 4 As shown: An electric push rod 19 is fixedly connected to the top of the base 1. A placement platform 20 is fixedly connected to the output end of the electric push rod 19. An intercooler body 16 is placed on the top of the placement platform 20. Air pipe bodies 15 are fixedly connected to both sides of the intercooler body 16. Fixed plates 22 that are slidably connected to the placement platform 20 are provided at both ends of the intercooler body 16. A screw 21 that is threadedly connected to the placement platform 20 is rotatably connected to one end of the fixed plate 22. A second servo motor 17 is fixedly connected to the top of the support plate 2. A positive and negative screw 18 that is threadedly connected to two sets of sliders 3 is fixedly connected to the output end of the second servo motor 17.
[0032] In this embodiment, the two sets of sliders 3 form a reverse sliding structure through the positive and negative lead screws 18. When it is necessary to adjust the position of the grinding ring 13, the second servo motor 17 can be turned on to control the positive and negative lead screws 18 to rotate. The two sets of sliders 3 move accordingly and drive the two sets of grinding rings 13 to move in opposite directions, so as to achieve the purpose of adjusting the position of the two sets of grinding rings 13.
[0033] In this embodiment, the fixing plate 22 is vertically disposed on the top of the placement platform 20. The fixing plate 22 is clamped by the screw 21. By rotating the screw 21, the fixing plate 22 is tightly fitted to the intercooler body 16 and fixed thereto.
[0034] The working principle and usage process of this utility model are as follows: First, place the intercooler body 16 to be processed on the placement table 20. Then, rotate the screw 21 to make the control fixing plate 22 fit tightly with the intercooler body 16 and fix it. Open the electric push rod 19 to make the placement table 20 move upward, driving the intercooler body 16 and the air pipe body 15 to rise together, so that the air pipe body 15 enters the interior of the grinding ring 13. Turn on the first servo motor 4 to control the connecting plate 5 to rotate, and the grinding ring 13 will rotate accordingly to grind the air pipe body 15. Since different air pipe bodies 15 have different sizes, the size of the grinding ring 13 needs to be adjusted by rotating it. Rotate shaft 7 to drive control plate 9 to rotate, and control plate 9 in turn drives mounting plate 10 to rotate. When mounting plate 10 rotates clockwise, it will push slide rod 12 along limit plate 14 through slide groove 11. Grinding ring 13, which is fixedly connected to slide rod 12, will move together to achieve the purpose of adjusting grinding ring 13. When it is necessary to adjust the position of grinding ring 13, the second servo motor 17 can be turned on to control the forward and reverse screws 18 to rotate. The two sets of sliders 3 will move together and drive the two sets of grinding rings 13 to move in opposite directions to achieve the purpose of adjusting the position of the two sets of grinding rings 13, thereby grinding the gas pipe body 15 on the intercooler body 16 of different sizes.
[0035] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A device for polishing air pipes for intercoolers, comprising a base (1), characterized in that, The top of the base (1) is fixedly connected to a support plate (2), and the top of the support plate (2) is slidably connected to two sets of sliders (3). The bottom of each set of sliders (3) is fixedly connected to a first servo motor (4). The output end of each set of first servo motors (4) is fixedly connected to a connecting plate (5). The bottom of each set of connecting plates (5) is fixedly connected to a connecting plate (6). The interior of each set of connecting plates (6) is rotatably connected to a rotating shaft (7). The surface of each set of rotating shafts (7) is threaded with a nut (8). The bottom of each set of rotating shafts (7) is fixedly connected to a control plate (9). The bottom of each set of control plates (9) is fixedly connected to a mounting plate (10). The interior of each set of mounting plates (10) is provided with a sliding groove (11). The interior of each sliding groove (11) is slidably connected to a sliding rod (12). The bottom of the sliding rod (12) is fixedly connected to a grinding ring (13). The surface of the sliding rod (12) is slidably connected to a limiting plate (14) fixedly connected to the bottom of the connecting plate (5).
2. The intercooler pipe polishing device according to claim 1, characterized in that, An electric push rod (19) is fixedly connected to the top of the base (1). A placement platform (20) is fixedly connected to the output end of the electric push rod (19). An intercooler body (16) is placed on the top of the placement platform (20). Air pipe bodies (15) are fixedly connected to both sides of the intercooler body (16). Fixed plates (22) that are slidably connected to the placement platform (20) are provided at both ends of the intercooler body (16). A screw (21) that is threadedly connected to the placement platform (20) is rotatably connected to one end of the fixed plate (22). A second servo motor (17) is fixedly connected to the top of the support plate (2). A positive and negative screw (18) that is threadedly connected to two sets of sliders (3) is fixedly connected to the output end of the second servo motor (17).
3. The intercooler pipe polishing device according to claim 1, characterized in that, The center of the connecting plate (6), the connecting plate (5), and the control plate (9) are located at the same point, and the rotating shaft (7) is located at the center of the control plate (9).
4. The intercooler pipe polishing device according to claim 1, characterized in that, Nuts (8) are attached to both the top and bottom of the connecting plate (6), and the rotating shaft (7) is fixed by the nuts (8).
5. The intercooler pipe polishing device according to claim 1, characterized in that, The slide (11) is provided in three sets at equal intervals with respect to the center of the mounting plate (10), and the slide (11) is inclined.
6. The intercooler pipe polishing device according to claim 1, characterized in that, The slide bar (12) fits tightly with the slide groove (11), and the limiting plate (14) has a straight connecting groove inside that matches the size of the slide bar (12).
7. A grinding device for intercooler pipes according to claim 2, characterized in that, The two sets of sliders (3) form a reverse sliding structure through positive and negative lead screws (18).
8. A grinding device for intercooler pipes according to claim 2, characterized in that, The fixing plate (22) is vertically disposed on the top of the placement platform (20), and the fixing plate (22) is clamped by screws (21).