A new type of stainless steel wire cutting ball rounding and passivation device

Abstract

The utility model relates to stainless steel wire technical field discloses a novel stainless steel wire cutting pellet rounding passivation device, including work table, the bottom of work table is provided with base, the top surface one end of work table is longitudinally horizontally swingly established with the fixed plate that can move horizontally, the outer surface center position of fixed plate is horizontally opened with the steel wire hole that is convenient for to the location of steel wire, the top surface of work table is longitudinally horizontally fixedly connected with the mounting plate that is convenient for to the rounding passivation of steel wire far from the one end of fixed plate. In the utility model, first the steel wire that needs rounding passivation is extended to the inside of cylindrical cylinder through the steel wire hole, starts two groups of electric telescopic handle through the control panel, drives two groups of clamping plate to carry out fixed clamping to the steel wire surface through two groups of electric telescopic handle horizontal telescopic, and clamping plate whole is rubber material and has good deformability, thereby the outer surface of steel wire is well protected in the clamping process.

Description

Technical Field

[0001] This utility model relates to the field of stainless steel wire technology, and in particular to a novel stainless steel wire shot grinding and passivation device. Background Technology

[0002] During manufacturing and processing, steel wire often requires rounding and passivation to improve its surface quality, enhance corrosion resistance, and ensure its stability and lifespan in subsequent use. Traditional steel wire rounding and passivation equipment is usually quite complex and has low operating precision and efficiency, making it difficult to meet the high-quality, high-precision requirements of industrial production.

[0003] Existing wire rounding and passivation devices generally employ mechanical grinding, where the wire is fixed and then surface-treated using a grinding wheel or grinding plate. These devices typically use a fixed structure, where the wire remains stationary during processing while the grinding wheel rotates around it. However, these devices suffer from low efficiency, and the fit between the wire and the grinding wheel is difficult to adjust, resulting in uneven grinding effects, potential damage to the wire surface, and compromised processing quality. Furthermore, many existing devices lack effective limiting mechanisms, allowing the wire to deviate during processing, affecting the precision and consistency of the grinding.

[0004] To address this, we propose a novel device for rounding and passivating stainless steel wire shot. Utility Model Content

[0005] The present invention aims to solve the technical problems existing in the prior art and provide a novel stainless steel wire shot grinding and passivation device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a novel stainless steel wire shot rounding and passivation device, comprising a worktable, a base at the bottom of the worktable, a horizontally movable fixed plate at one end of the top surface of the worktable, a wire hole at the center of the outer surface of the fixed plate for limiting the wire, a mounting plate at the end of the top surface of the worktable away from the fixed plate for rounding and passivation of the wire, a limiting groove at the center of the outer surface of the mounting plate, a rotatable cylindrical tube at the inside of the limiting groove, a driven gear at the end of the cylindrical tube away from the fixed plate for rotating the cylindrical tube, a drive motor at the end of the top surface of the worktable at the driven gear, a main gear at the output end of the drive motor for rotating the cylindrical tube, the main gear meshing with the outer surface of the driven gear, and grinding plates at both sides of the inside of the cylindrical tube for rounding the wire.

[0007] Preferably, the top surface of the workbench is provided with horizontal grooves at both ends near the fixed plate. Each set of horizontal grooves is horizontally fixedly connected to a sliding rod that facilitates the limiting movement of the fixed plate. The outer surface of each set of sliding rods is horizontally provided with a rod sleeve that can move horizontally. The top surface of each set of rod sleeves is fixedly connected to the bottom surface of the fixed plate.

[0008] Preferably, the mounting plate and the fixing plate are horizontally parallel, the limiting groove and the wire hole are horizontally corresponding, the two ends of the cylindrical tube extend horizontally out of the interior of the limiting groove, and the two side surfaces of the cylindrical tube are open circular grooves.

[0009] Preferably, the limiting groove has a horizontally formed locking groove inside to limit the movement of the cylindrical tube, and a locking ring is fixedly installed at the center of the outer surface of the cylindrical tube. The locking ring is a vertical ring and is located inside the locking groove for rotational locking.

[0010] Preferably, horizontal plates are fixedly connected to both ends of the side surface of the fixing plate away from the mounting plate. Electric telescopic rods that can extend horizontally to clamp the steel wire are fixedly installed on the side surface of the two sets of horizontal plates that are close to each other. Each set of electric telescopic rods is electrically connected to the control panel. A snap-fit ​​plate is fixedly connected to the side surface of the two sets of electric telescopic rods that are close to each other. Each set of snap-fit ​​plates is made of rubber.

[0011] Preferably, each set of grinding plates is a horizontal arc shape, and multiple sets of return springs are horizontally fixedly connected to the surface of each grinding plate near the inside of the cylindrical tube, with one end of each set of return springs fixedly connected to the inner surface of the cylindrical tube.

[0012] This invention provides a novel device for grinding and passivating stainless steel wire shot. It has the following beneficial effects:

[0013] This novel stainless steel wire shot grinding and passivation device involves first passing the steel wire to be ground and passivated through a wire hole into the interior of a cylindrical tube. Two sets of electric telescopic rods are activated via the control panel. These rods extend and retract horizontally, causing two sets of clamping plates to secure the steel wire surface. The clamping plates, made entirely of rubber, offer excellent deformation resistance, effectively protecting the outer surface of the steel wire during clamping. A drive motor rotates the main gear, which in turn rotates the driven gear and the cylindrical tube. The clamping ring and groove effectively limit the rotation of the cylindrical tube, preventing deviation. The rotation of the cylindrical tube causes two grinding plates to grind and passivate the steel wire surface. Each set of return springs, with its own elasticity, causes the corresponding grinding plate surface to move and adhere to the outer surface of the steel wire, ensuring thorough grinding. The fixed plate can be manually moved horizontally via the sliding rod and sleeve, thus completing the grinding and passivation of the steel wire surface. Attached Figure Description

[0014] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0015] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the grinding component structure of this utility model;

[0018] Figure 3 This utility model Figure 1 Enlarged view of A in the middle;

[0019] Figure 4 This utility model Figure 2 Enlarged view of B in the middle.

[0020] Legend:

[0021] 1. Workbench; 2. Base; 3. Return spring; 4. Fixing plate; 5. Wire hole; 6. Horizontal groove; 7. Slide rod; 8. Rod sleeve; 9. Mounting plate; 10. Limiting groove; 11. Cylindrical tube; 12. Snap-fit ​​groove; 13. Snap-fit ​​ring; 14. Horizontal plate; 15. Electric telescopic rod; 16. Snap-fit ​​plate; 17. Driven gear; 18. Main gear; 19. Grinding plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] Example: A novel stainless steel wire shot grinding and passivation device, such as... Figures 1-4 As shown, the device includes a workbench 1. Four sets of bases 2 are vertically fixedly connected to the bottom surface of the workbench 1. A horizontally movable fixed plate 4 is longitudinally and horizontally movably installed at one end of the top surface of the workbench 1. A wire hole 5 is horizontally opened at the center of the outer surface of the fixed plate 4 to facilitate the limiting of the wire. Horizontal grooves 6 are horizontally opened at both ends of the top surface of the workbench 1 near the fixed plate 4. A sliding rod 7 is horizontally fixedly connected inside each set of horizontal grooves 6 to facilitate the limiting movement of the fixed plate 4. A horizontally movable rod sleeve 8 is horizontally installed on the outer surface of each set of sliding rods 7. The top surface of the rod sleeve 8 is fixedly connected to the bottom surface of the fixing plate 4. The top surface of the workbench 1 is longitudinally and horizontally fixedly connected to the end away from the fixing plate 4, which facilitates the rounding and passivation of the steel wire. The mounting plate 9 is horizontally parallel to the fixing plate 4. A limiting groove 10 is horizontally opened at the center of the outer surface of the mounting plate 9. The limiting groove 10 corresponds horizontally to the steel wire hole 5. A rotatable cylindrical tube 11 is horizontally and movably arranged inside the limiting groove 10. The two ends of the cylindrical tube 11 extend horizontally out of the interior of the limiting groove 10. The two side surfaces of the cylindrical tube 11 are open circular grooves.

[0025] The limiting groove 10 has a horizontally formed locking groove 12 for limiting the cylindrical tube 11. A locking ring 13 is fixedly installed at the center of the outer surface of the cylindrical tube 11. The locking ring 13 is a vertical circular ring and is rotated and locked inside the locking groove 12. Horizontal plates 14 are horizontally fixedly connected to both ends of the side surface of the fixing plate 4 away from the mounting plate 9. Electric telescopic rods 15 that can extend horizontally to clamp steel wires are horizontally fixedly installed on the side surface of the two sets of horizontal plates 14 that are close to each other. Each set of electric telescopic rods 15 is electrically connected to the control panel. A locking plate 16 is vertically fixedly connected to the side surface of the two sets of electric telescopic rods 15 that are close to each other. Each set of locking plates 16 is made of rubber. A driven gear 17 is vertically fixed to the outer surface of the end of the cylindrical tube 11 away from the fixed plate 4, which facilitates the rotation of the cylindrical tube 11. A drive motor is horizontally fixed to the top surface of the worktable 1 at one end of the driven gear 17. A main gear 18 that drives the cylindrical tube 11 to rotate is vertically fixed to the output end of the drive motor. The main gear 18 meshes with the outer surface of the driven gear 17. Grinding plates 19 for rounding steel wires are horizontally arranged on both sides inside the cylindrical tube 11. Each set of grinding plates 19 is horizontally arc-shaped. Multiple sets of return springs 3 are horizontally fixed to the surface of each set of grinding plates 19 near the inside of the cylindrical tube 11. One end of each set of return springs 3 is fixedly connected to the inner surface of the cylindrical tube 11.

[0026] Working principle: In use, the steel wire to be rounded and passivated is first extended through the wire hole 5 into the interior of the cylindrical cylinder 11. The two sets of electric telescopic rods 15 are activated via the control panel. The horizontal extension and retraction of the two sets of electric telescopic rods 15 causes the two sets of clamping plates 16 to clamp the surface of the steel wire. The clamping plates 16 are made of rubber and have good deformation resistance, thus effectively protecting the outer surface of the steel wire during clamping. The drive motor drives the main gear 18 to rotate, and the rotation of the main gear 18 drives the driven gear 17 to engage with the cylindrical cylinder 11. The cylindrical tube 11 rotates, and the engagement of the locking ring 13 and the locking groove 12 effectively limits the rotation of the cylindrical tube 11, preventing it from shifting during rotation. The rotation of the cylindrical tube 11 drives two sets of grinding plates 19 to grind and passivate the surface of the steel wire. The elasticity of each set of return springs 3 causes the surface of the corresponding grinding plate 19 to move and fit against the outer surface of the steel wire, thus fully grinding. The fixed plate 4 can be manually moved horizontally through the cooperation of the slide rod 7 and the sleeve 8, thereby completing the grinding and passivation of the steel wire surface.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A novel stainless steel wire shot grinding and passivation device, characterized in that: The workbench (1) includes a base (2) at its bottom. A horizontally movable fixed plate (4) is longitudinally and horizontally mounted on one end of the top surface of the workbench (1). A wire hole (5) is horizontally opened at the center of the outer surface of the fixed plate (4) to facilitate the limiting of the wire. A mounting plate (9) is longitudinally and horizontally fixedly connected at the end of the top surface of the workbench (1) away from the fixed plate (4) to facilitate the rounding and passivation of the wire. A limiting groove (10) is horizontally opened at the center of the outer surface of the mounting plate (9). The limiting groove (10) is horizontally movable inside. A rotatable cylindrical tube (11) is provided. A driven gear (17) is vertically fixed to the outer surface of the end of the cylindrical tube (11) away from the fixed plate (4) to facilitate the rotation of the cylindrical tube (11). A drive motor is horizontally fixed to the top surface of the worktable (1) at one end of the driven gear (17). A main gear (18) that drives the cylindrical tube (11) to rotate is vertically fixed to the output end of the drive motor. The main gear (18) meshes with the outer surface of the driven gear (17). Grinding plates (19) for grinding steel wires are horizontally arranged on both sides inside the cylindrical tube (11).

2. The novel stainless steel wire shot grinding and passivation device according to claim 1, characterized in that: The top surface of the workbench (1) is provided with horizontal grooves (6) at both ends near the fixed plate (4). Each set of horizontal grooves (6) is horizontally fixedly connected to a slide rod (7) that facilitates the limited movement of the fixed plate (4). Each set of slide rods (7) is horizontally provided with a sleeve (8) that can move horizontally. The top surface of each set of sleeves (8) is fixedly connected to the bottom surface of the fixed plate (4).

3. The novel stainless steel wire shot grinding and passivation device according to claim 1, characterized in that: The mounting plate (9) is horizontally parallel to the fixing plate (4), the limiting groove (10) is horizontally corresponding to the wire hole (5), and the two ends of the cylindrical tube (11) extend horizontally out of the interior of the limiting groove (10). The two sides of the cylindrical tube (11) are open circular grooves.

4. The novel stainless steel wire shot grinding and passivation device according to claim 1, characterized in that: The limiting groove (10) has a horizontally opened locking groove (12) for limiting the cylindrical tube (11). A locking ring (13) is fixedly installed at the center of the outer surface of the cylindrical tube (11). The locking ring (13) is a vertical ring and is located inside the locking groove (12) for rotational locking.

5. The novel stainless steel wire shot grinding and passivation device according to claim 1, characterized in that: The fixed plate (4) has horizontal plates (14) fixedly connected at both ends on the side surface away from the mounting plate (9). The two sets of horizontal plates (14) are horizontally fixedly installed on the side surface that is close to each other, and electric telescopic rods (15) that can extend horizontally to clamp the steel wire are installed. Each set of electric telescopic rods (15) is electrically connected to the control panel. The two sets of electric telescopic rods (15) are vertically fixedly connected on the side surface that is close to each other, and each set of clip plates (16) is made of rubber.

6. The novel stainless steel wire shot grinding and passivation device according to claim 1, characterized in that: Each set of grinding plates (19) is horizontally arc-shaped. Multiple sets of return springs (3) are horizontally fixedly connected to the surface of each set of grinding plates (19) near the inside of the cylindrical tube (11). One end of each set of return springs (3) is fixedly connected to the inner surface of the cylindrical tube (11).

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