A casting mold suitable for special ceramics
By designing an electric slide rail and liquid supply components, the grinding roller achieves adaptive adjustment and efficient cleaning, solving the problem of difficult cleaning and maintenance of fixed-angle spray devices, and improving the grinding efficiency and quality of special ceramics.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ACRO NEW MATERIALS (DALIAN) CO LTD
- Filing Date
- 2025-07-17
- Publication Date
- 2026-06-16
AI Technical Summary
In the existing technology, the fixed-angle spray device is not convenient for cleaning and maintaining the grinding roller, resulting in low grinding efficiency of special ceramics.
A casting mold suitable for special ceramics was designed. The position of the grinding roller is adjusted by an electric slide rail and an adjusting component. Coolant and clean water are provided by a liquid supply component. The grinding roller is cooled and cleaned by a nozzle, and the spray angle is adjusted by a positioning rod.
It improves the processing range and quality of the grinding roller, simplifies the cleaning process of the grinding roller, and enhances the maintenance efficiency of workers and the grinding stability of ceramic plates.
Smart Images

Figure CN224359872U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of special ceramic processing technology, and in particular to a casting mold suitable for special ceramics. Background Technology
[0002] Special ceramics are made by adding specially formulated inorganic materials to ceramic blanks and sintering them at a high temperature of about 1360 degrees Celsius to obtain stable and reliable antistatic properties, thus becoming a new type of ceramic. They usually have one or more functions, such as electrical, magnetic, optical, thermal, acoustic, chemical, and biological functions; as well as coupling functions, such as piezoelectric, thermoelectric, electro-optic, acoustic-optic, and magneto-optic functions.
[0003] In terms of manufacturing process, although ceramic sheets prepared by tape casting have a high initial surface flatness, they are prone to microcracks or warping deformation due to uneven shrinkage during drying and sintering. Therefore, subsequent precision polishing processes are needed to eliminate defects and reduce surface roughness, thereby ensuring the final quality of the ceramic sheets.
[0004] In the current production process, traditional grinding fixtures need to be used in conjunction with a spray device with a fixed angle. Although this configuration can effectively improve the grinding quality and control the spread of dust, in actual operation, due to the limited angle of the spray device, the grinding rollers need to be cleaned and maintained by the staff after each grinding. This not only increases the difficulty of operation, but also affects the overall production efficiency. Utility Model Content
[0005] The purpose of this invention is to solve the problem that in the prior art, the fixed-angle spray device is not convenient for cleaning and maintaining the grinding roller, thus reducing the grinding efficiency of special ceramics. Therefore, this invention proposes a casting mold suitable for special ceramics.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A casting abrasive suitable for special ceramics includes an operating table and an electric slide rail fixedly mounted on the operating table. It also includes a U-shaped frame slidably connected to the electric slide rail, wherein a grinding roller is mounted on the U-shaped frame via an adjusting element, and a water collection shell fixedly connected to the operating table is provided below the grinding roller; a positioning rod rotatably connected to the U-shaped frame, wherein a knob threaded onto the positioning rod abuts against the U-shaped frame, and a nozzle is fixedly sleeved on the positioning rod, with a liquid supply element provided on the nozzle.
[0008] To adaptively adjust the height of the grinding roller, preferably, the adjusting component includes a first electric push rod fixedly mounted on a U-shaped frame. The output end of the first electric push rod passes through the U-shaped frame and is fixedly connected to a mounting frame that is rotatably connected to the grinding roller. The mounting frame is provided with a driving component for driving the grinding roller to rotate.
[0009] To drive the grinding roller to rotate, the driving component further includes a motor fixedly mounted on the mounting bracket, the output end of which is fixedly connected to the grinding roller.
[0010] To further limit the vertical movement of the mounting bracket, a T-shaped rod that is slidably connected to the U-shaped frame is fixedly connected to the mounting bracket.
[0011] In order to provide coolant and clean water to the nozzle, preferably, the supply component includes a hose fixedly connected to the nozzle, and a diverter pipe is fixedly connected to the end of the hose away from the nozzle.
[0012] To further secure the diverter, a support frame is fixedly fitted onto the diverter, and the side of the support frame away from the diverter is fixedly connected to a U-shaped frame.
[0013] To secure the ceramic plate, preferably, a second electric telescopic rod is fixedly installed on the operating table, and a push plate is fixedly connected to the telescopic end of the second electric telescopic rod.
[0014] To further limit the lateral movement of the push plate, a limiting rod is fixedly connected to the push plate, and a limiting sleeve that is fixedly connected to the operating table is slidably sleeved on the limiting rod.
[0015] For the purpose of collecting waste liquid, preferably, at least two water guide shells are fixedly installed on the operating table, and the water guide shells are located on both sides of the push plate.
[0016] To increase the spray range of the nozzle, preferably, the nozzle is arc-shaped and the nozzle outlet is funnel-shaped.
[0017] Compared with the prior art, this utility model provides a casting mold suitable for special ceramics, which has the following beneficial effects:
[0018] 1. This casting abrasive, suitable for special ceramics, connects external pipes to a distribution pipe through a liquid supply component, providing coolant to the nozzle and cooling the grinding roller during the grinding process. After grinding, the coolant is replaced with clean water, which can efficiently clean the surface of the grinding roller, thereby improving the maintenance efficiency of the workers.
[0019] 2. This casting mold suitable for special ceramics, through the cooperation of a second electric telescopic rod and a push plate, can clamp and position ceramic plates of different specifications, thereby ensuring the stability of ceramic plate grinding and processing;
[0020] 3. This casting mold suitable for special ceramics, through the setting of the water guide shell, when the nozzle sprays water to cool the grinding roller, the liquid on the surface of the ceramic plate will flow to the water guide shells on both sides. The water guide shells collect the liquid, which can improve the maintenance efficiency of the staff.
[0021] The parts of this device not described herein are the same as or can be implemented using existing technologies. This utility model can improve the processing range of the grinding roller by adjusting the position and height of the grinding roller through an electric slide rail and adjusting components. At the same time, during the grinding process, the liquid supply component provides coolant to the nozzle, which can cool the grinding roller and improve the grinding quality. After grinding is completed, rotating the positioning rod adjusts the spray angle of the nozzle, which can efficiently clean the grinding roller, thereby improving the maintenance efficiency of the workers. Attached Figure Description
[0022] Figure 1 This is an isometric schematic diagram of a casting mold suitable for special ceramics proposed in this utility model;
[0023] Figure 2 This is a partial structural breakdown diagram of a casting mold suitable for special ceramics proposed in this utility model.
[0024] Figure 3 This is a schematic diagram showing the disassembly of a knob for a casting mold suitable for special ceramics proposed in this utility model.
[0025] Figure 4 This is a schematic diagram of the grinding roller of a casting mold for special ceramics proposed in this utility model.
[0026] Figure 5 This is an isometric schematic diagram of a water collection shell for a casting mold suitable for special ceramics proposed in this utility model.
[0027] In the diagram: 1. Control panel; 2. Electric slide rail; 3. U-shaped frame; 4. Grinding roller; 5. Water collection shell; 6. Positioning rod; 7. Knob; 8. Nozzle; 9. First electric push rod; 10. Mounting bracket; 11. Motor; 12. Hose; 121. Diverter pipe; 122. Support frame. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0029] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0030] Example:
[0031] Reference Figures 1-5 A casting abrasive suitable for special ceramics includes an operating table 1 and an electric slide rail 2 fixedly mounted on the operating table 1. The electric slide rail 2 is a stepper motor trapezoidal screw electric slide rail. It also includes a U-shaped frame 3, which is slidably connected to the electric slide rail 2. A grinding roller 4 is mounted on the U-shaped frame 3 through an adjusting component. The grinding roller 4 is a silicon carbide ceramic roller. A water collection shell 5 fixedly connected to the operating table 1 is provided below the grinding roller 4. A positioning rod 6 is rotatably connected to the U-shaped frame 3. A knob 7 is threadedly connected to the positioning rod 6 and abuts against the U-shaped frame 3. A nozzle 8 is fixedly sleeved on the positioning rod 6. The number of nozzles 8 is three to six, preferably six. Rotating the knob 7 releases the limiting position on the positioning rod 6, thereby adjusting the angle of the nozzle 8. The nozzle 8 is provided with a liquid supply component. The nozzle 8 is arc-shaped, and the water outlet of the nozzle 8 is funnel-shaped. The funnel-shaped nozzle 8 can increase the spray range, thereby improving the cooling and cleaning quality of the grinding roller 4.
[0032] Specifically, by adjusting the position and height of the grinding roller 4 using the electric slide rail 2 and the adjusting component, the processing range of the grinding roller 4 can be increased. At the same time, during the grinding process, the coolant is supplied to the nozzle 8 using the liquid supply component, which can cool down the grinding roller 4 and improve the grinding quality of the grinding roller 4. After the grinding is completed, the spray angle of the nozzle 8 can be adjusted by rotating the positioning rod 6, which can efficiently clean the grinding roller 4, thereby improving the maintenance efficiency of the staff.
[0033] The adjusting component includes a first electric push rod 9 fixedly mounted on the U-shaped frame 3. The output end of the first electric push rod 9 passes through the U-shaped frame 3 and is fixedly connected to a mounting frame 10 that is rotatably connected to the grinding roller 4. The mounting frame 10 is provided with a driving component for driving the grinding roller 4 to rotate. The driving component includes a motor 11 fixedly mounted on the mounting frame 10. The output end of the motor 11 is fixedly connected to the grinding roller 4. A T-shaped rod that is slidably connected to the U-shaped frame 3 is fixedly connected to the mounting frame 10 for vertically limiting the mounting frame 10.
[0034] Specifically, by adaptively adjusting the height of the grinding roller 4 using the adjusting component, the processing range of the grinding roller 4 can be increased. At the same time, by using the driving component to drive the grinding roller 4 to rotate, the grinding quality of the ceramic plate can be improved.
[0035] The liquid supply component includes a hose 12 fixedly connected to the nozzle 8. One end of the hose 12 away from the nozzle 8 is fixedly connected to a diverter pipe 121. A support frame 122 is fixedly sleeved on the diverter pipe 121. The side of the support frame 122 away from the diverter pipe 121 is fixedly connected to a U-shaped frame 3 for fixing the diverter pipe 121.
[0036] Specifically, by setting up a liquid supply component, an external pipe is connected to a diversion pipe 121, which can provide coolant to the nozzle 8, cool the grinding roller 4 during the grinding process, and replace the coolant with clean water after grinding, which can efficiently clean the surface of the grinding roller 4, thereby improving the maintenance efficiency of the staff.
[0037] A second electric telescopic rod is fixedly installed on the operating table 1. A push plate is fixedly connected to the telescopic end of the second electric telescopic rod. A limit rod is fixedly connected to the push plate. A limit sleeve is slidably sleeved on the limit rod and fixedly connected to the operating table 1. The push plate can be limited by the cooperation of the limit rod and the limit sleeve.
[0038] Specifically, the second electric telescopic rod and push plate work together to clamp and position ceramic plates of different specifications, thereby ensuring the stability of ceramic plate grinding and processing.
[0039] At least two water guide shells are fixedly installed on the control panel 1, and the water guide shells are located on both sides of the push plate.
[0040] Specifically, by setting up the water guide shell, when the nozzle 8 sprays the polishing roller 4 to cool down, the liquid on the surface of the ceramic plate will flow to the water guide shell on both sides. The water guide shell can collect the liquid, which can improve the maintenance efficiency of the staff.
[0041] When polishing cast ceramic plates, the ceramic plate is first placed on the operating table 1 and pressed against the side of the water collection shell 5. Then, the second electric push rod is started using an external control switch. The output end of the second electric push rod drives the push plate to move, thus clamping and positioning the ceramic plate. After the ceramic plate is fixed, the operator starts the electric slide rail 2 and the first electric push rod 9. The operator uses the electric slide rail 2 and the first electric push rod 9 to adjust the horizontal and vertical positions of the polishing roller 4. After the polishing roller 4 is adjusted to the designated position, the operator starts the motor 11. The output end of the motor 11 drives the polishing roller 4 to rotate, thus polishing the ceramic plate.
[0042] During the polishing process, the coolant in the inner cavity of the diversion pipe 121 flows into the nozzle 8, which can cool down the polishing roller 4 and improve the polishing quality of the ceramic plate. After the ceramic plate is polished, the polishing roller 4 is reset using the electric slide rail 2 and the first electric push rod 9. Then, the knob 7 is turned. After the knob 7 disengages from the U-shaped frame 3, the operator can turn the positioning rod 6 to adjust the angle of the nozzle 8. When the nozzle 8 is adjusted to the designated position, the operator introduces clean water into the diversion pipe 121 and starts the motor 11 to rinse the polishing roller 4 with clean water. This can improve the maintenance efficiency of the operator, and the dirt on the surface of the polishing roller 4 will flow downward into the water collection shell 5 under the rinsing of the nozzle 8, which makes it convenient for the operator to clean it.
[0043] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A casting mold suitable for special ceramics, comprising an operating table (1) and an electric slide rail (2) fixedly mounted on the operating table (1), characterized in that, Also includes: The U-shaped frame (3) is slidably connected to the electric slide rail (2). Among them, a grinding roller (4) is installed on the U-shaped frame (3) through an adjusting component, and a water collection shell (5) is fixedly connected to the operating table (1) below the grinding roller (4); A positioning rod (6) is rotatably connected to the U-shaped frame (3), and a knob (7) that abuts against the U-shaped frame (3) is threaded onto the positioning rod (6). The positioning rod (6) is fixedly fitted with a nozzle (8), and the nozzle (8) is provided with a liquid supply component.
2. The casting mold for special ceramics according to claim 1, characterized in that, The adjusting component includes a first electric push rod (9) fixedly mounted on a U-shaped frame (3). The output end of the first electric push rod (9) passes through the U-shaped frame (3) and is fixedly connected to a mounting bracket (10) that is rotatably connected to the grinding roller (4). The mounting bracket (10) is provided with a drive component for driving the grinding roller (4) to rotate.
3. The casting mold for special ceramics according to claim 2, characterized in that, The driving component includes a motor (11) fixedly mounted on the mounting bracket (10), and the output end of the motor (11) is fixedly connected to the grinding roller (4).
4. The casting mold for special ceramics according to claim 2, characterized in that, The mounting bracket (10) is fixedly connected to a T-shaped rod that is slidably connected to the U-shaped bracket (3).
5. A casting mold suitable for special ceramics according to claim 1, characterized in that, The liquid supply component includes a hose (12) fixedly connected to the nozzle (8), and a diverter pipe (121) is fixedly connected to one end of the hose (12) away from the nozzle (8).
6. A casting mold suitable for special ceramics according to claim 5, characterized in that, A support frame (122) is fixedly sleeved on the diversion pipe (121), and the side of the support frame (122) away from the diversion pipe (121) is fixedly connected to the U-shaped frame (3).
7. The casting mold for special ceramics according to claim 1, characterized in that, A second electric telescopic rod is fixedly installed on the operating table (1), and a push plate is fixedly connected to the telescopic end of the second electric telescopic rod.
8. A casting mold suitable for special ceramics according to claim 7, characterized in that, A limiting rod is fixedly connected to the push plate, and a limiting sleeve that is fixedly connected to the operating table (1) is slidably sleeved on the limiting rod.
9. A casting mold suitable for special ceramics according to claim 1, characterized in that, At least two water guide shells are fixedly installed on the operating table (1), and the water guide shells are located on both sides of the push plate.
10. A casting mold suitable for special ceramics according to claim 1, characterized in that, The nozzle (8) is arc-shaped, and the outlet of the nozzle (8) is trumpet-shaped.