Air filter processing filter core deburring device

Abstract

The utility model relates to filter core deburring technical field, especially is a kind of filter core deburring device for air filter processing, including processing table, the inside of processing table is equipped with two sets of clamping components, the clamping component includes clamping seat, the inside of processing table is slidably connected, the inside of clamping seat is slidably connected with two symmetrical clamping plates, the inside of clamping seat is fixedly connected with two-way pneumatic cylinder, the two telescopic ends of two-way pneumatic cylinder are fixedly connected in the outer wall of two clamping plates, filter core barrel is arranged between two clamping plates, end cap is installed in the both ends of filter core barrel, recess is arranged in the inside of end cap. The utility model, not only realize the deburring work of filter core barrel surface flange comprehensive removal effect at the same time, but also can realize another deburring filter core barrel timely after the deburring of a filter core barrel is completed and is loaded, improve the working efficiency of filter core barrel deburring.

Description

Technical Field

[0001] This utility model relates to the field of filter element deburring technology, and in particular to a filter element deburring device for air filter processing. Background Technology

[0002] Air filter cartridges are the core components of air filters, mainly used to filter dust, particulate matter, microorganisms and other impurities in the air to meet the air purification needs of different scenarios. After the filter cartridges are processed, there are usually impurities such as burrs and rough edges on the surface. Therefore, it is necessary to use a deburring device to polish the surface of the filter cartridges to remove burrs and other impurities.

[0003] In the existing technology, most common filter elements are cylindrical. Conventional deburring devices simply clamp and fix the filter element, and then grind its surface to remove impurities such as burrs and rough edges. However, the filter element cannot be rotated when it is clamped and fixed, so it cannot be fully ground to remove impurities such as burrs and rough edges from the filter element surface. Furthermore, after grinding one filter element, the next filter element cannot be ground in time, which affects the efficiency of deburring. Summary of the Invention

[0004] In view of this, the present invention provides a deburring device for air filter processing. The main technical problem to be solved is that the filter element cannot be rotated during the deburring process and the filter element cannot be fed in time, which affects the deburring efficiency.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a deburring device for air filter processing, comprising a processing table, two sets of clamping assemblies installed inside the processing table, each clamping assembly including a clamping seat slidably connected inside the processing table, two symmetrically arranged clamping plates slidably connected inside the clamping seat, a bidirectional cylinder fixedly connected inside the clamping seat, the two telescopic ends of the bidirectional cylinder being respectively fixedly connected to the outer walls of the two clamping plates, a filter element barrel disposed between the two clamping plates, end caps installed at both ends of the filter element barrel, grooves formed inside the end caps, a rotating plate rotatably connected inside the two clamping plates, a locking block provided on the outer wall of the rotating plate, the outer wall of the rotating plate... The clamping blocks engage in the grooves inside the end caps. One of the clamping plates is fixedly connected to the outer wall of a motor. The output end of the motor is fixedly connected to the outer wall of a corresponding rotating plate. Each clamping seat has ear plates fixedly connected to both sides of its lower surface. A rotating shaft is rotatably connected inside the ear plates. Gears are fixedly connected to both sides of the outer wall of the rotating shaft. Two rack plates are fixedly connected to the upper surface of the processing table. The gears mesh with the rack plates. One of the clamping seats has a second motor fixedly connected to the outer wall of the ear plate on its lower surface. The output end of the second motor is fixedly connected to the outer wall of a corresponding rotating shaft. A synchronous pulley is fixedly connected to the outer wall of the rotating shaft. A synchronous belt is rotatably connected to the outer wall of the synchronous pulley.

[0006] By adopting the above technical solution, the bidirectional cylinder is activated to cause the two clamping plates to move to both sides, aligning the end caps at both ends of the filter cartridge with the rotating plates. The bidirectional cylinder then drives the two clamping plates to slide in the center, causing the locking blocks on the outer walls of the two rotating plates to respectively engage in the grooves inside the two end caps. A motor drives one of the rotating plates to rotate, which in turn rotates the end caps and the filter cartridge. This allows for the complete removal of burrs from the surface of the filter cartridge during deburring. Furthermore, while deburring one filter cartridge, the operator can clamp the other filter cartridge in a different set of clamps. Between the holding components, when the deburring of one filter element canister is completed, the second motor is started to drive one of the rotating shafts and the gears on its outer wall to rotate. At the same time, the synchronous pulley rotates, causing the synchronous belt to rotate, which in turn drives the other synchronous pulley to rotate. This causes the rotating shaft fixed inside the other synchronous pulley and the gears fixed on the outer wall of the rotating shaft to rotate. This enables the gears under the two sets of holding components to rotate synchronously and move along the rack plate. In this way, the deburred filter element canister is moved to the left, and the undeburred filter element canister is moved to the middle. This achieves timely feeding and improves the efficiency of deburring the filter element canister.

[0007] As a further description of the above technical solution: a support frame is fixedly connected to the upper surface of the processing table, and a grinding assembly is installed inside the support frame. The grinding assembly includes a one-way cylinder, the main body end of the one-way cylinder is fixedly connected to the upper surface of the support frame, and a connecting frame is fixedly connected to the telescopic end of the one-way cylinder.

[0008] By adopting the above technical solution, the connecting frame is moved downward by a one-way cylinder.

[0009] As a further description of the above technical solution: sliding rods are fixedly connected to both sides of the upper surface of the connecting frame, the sliding rods are slidably connected to the inside of the support frame, a motor is fixedly connected to one side of the outer wall of the connecting frame, a grinding roller is fixedly connected to the output end of the motor, and the grinding roller is rotatably connected to the inside of the connecting frame.

[0010] By adopting the above technical solution, after the connecting frame moves down, it causes the grinding roller to contact the surface of the filter element barrel, and then the motor is started to drive the grinding roller to rotate and remove the burrs from the surface of the filter element barrel.

[0011] As a further description of the above technical solution: a dust removal component is installed on the upper surface of the processing table. The dust removal component is located on the side away from the rack plate. The dust removal component includes a filter box, which is fixedly connected to the upper surface of the processing table.

[0012] By adopting the above technical solution, the debris generated during the deburring process of the filter cartridge can be collected by the dust removal component.

[0013] As a further description of the above technical solution: an air pump is fixedly connected to one side of the outer wall of the filter box, the air inlet of the air pump is fixedly connected to the inside of the filter box, a connecting pipe is fixedly connected to the inside of the filter box, and a dust suction hood is fixedly connected to the end of the connecting pipe away from the filter box.

[0014] By adopting the above technical solution, the air pump is started, and the debris generated during the deburring process is sucked in through the dust hood and filtered through the connecting pipe into the filter box. The gas is then discharged through the air pump, and the debris is collected inside the filter box.

[0015] As a further description of the above technical solution: the dust collection hood is fixedly connected to the upper surface of the processing table, the dust collection hood is set below the support frame, a cover plate is installed on one side of the outer wall of the filter box, and multiple filter plates are slidably connected inside the cover plate, and the multiple filter plates are set inside the filter box.

[0016] By adopting the above technical solution, when debris enters the filter box, the debris is adsorbed and retained by the filter plate. The filter plate can be replaced after the cover is removed from the outer wall of the filter box.

[0017] By employing the above technical solution, the deburring device for air filter processing of this utility model has at least the following beneficial effects:

[0018] Compared with existing technologies, this air filter deburring device, through a set of clamping seats, clamping plates, a two-way cylinder, rotating plates, filter cartridges, end caps, a motor, ear plates, a rotating shaft, gears, a timing pulley, a timing belt, and a rack plate, activates the two-way cylinder inside one of the clamping seats, pushing the clamping plates to both sides, causing the two rotating plates to slide to both sides. Then, the end caps at both ends of one filter cartridge are aligned with the two rotating plates respectively. Then, the two-way cylinder is activated to cause the two clamping plates to move the two rotating plates to the center, causing the locking blocks on the outer wall of the rotating plates to engage in the grooves inside the end caps, clamping the filter cartridge. Then, another filter cartridge is installed inside another set of clamping components in the same way. While grinding and deburring the surface of the filter cartridge, the device is activated. Motor 1 drives one of the rotating plates to rotate, which in turn rotates the filter cartridge, causing the surface of the filter cartridge to be polished evenly and removing burrs and other impurities. After processing, Motor 2 is started to drive its corresponding rotating shaft, gears, and synchronous pulleys to rotate. This causes the synchronous belt to rotate, which in turn drives the synchronous pulleys, rotating shafts, and gears in another set of clamping components to rotate. As both sets of gears rotate, they move along the rack plate, moving the deburred filter cartridge to the left and the undeburred filter cartridge to the middle position. This not only achieves the effect of completely removing burrs from the surface of the filter cartridge while deburring, but also allows for the timely loading of another undeburred filter cartridge after one has been deburred, thus improving the efficiency of the filter cartridge deburring process. Attached Figure Description

[0019] Figure 1 This is an overall structural diagram of a deburring device for air filter processing proposed in this utility model;

[0020] Figure 2 This utility model provides a structural diagram of a support frame for a deburring device for air filter processing.

[0021] Figure 3 This is a structural diagram of the clamping assembly of a deburring device for air filter processing proposed in this utility model;

[0022] Figure 4 This utility model provides a rotating plate structure diagram of a deburring device for air filter processing.

[0023] Figure 5 This utility model provides a schematic diagram of the synchronous wheel structure of a deburring device for air filter processing.

[0024] Figure 6This utility model provides a gear structure diagram of a deburring device for air filter processing.

[0025] Figure 7 This is a structural diagram of the grinding component of a deburring device for air filter processing proposed in this utility model;

[0026] Figure 8 This is a structural diagram of the dust removal component of a deburring device for air filter processing proposed in this utility model.

[0027] Legend:

[0028] 1. Processing table; 101. Support frame; 102. Rack plate; 2. Clamping assembly; 201. Clamping seat; 202. Clamping plate; 203. Double-acting cylinder; 204. Rotating plate; 205. Filter cartridge; 206. End cap; 207. Motor 1; 208. Ear plate; 209. Rotating shaft; 210. Gear; 211. Synchronous pulley; 212. Synchronous belt; 213. Motor 2; 3. Grinding assembly; 301. One-way cylinder; 302. Connecting frame; 303. Slide rod; 304. Motor 3; 305. Grinding roller; 4. Dust removal assembly; 401. Filter box; 402. Air pump; 403. Connecting pipe; 404. Dust hood; 405. Cover plate; 406. Filter plate. Detailed Implementation

[0029] Reference Figure 1-8This utility model provides a deburring device for air filter processing: It includes a processing table 1, inside which two sets of clamping assemblies 2 are installed. Each clamping assembly 2 includes a clamping seat 201, which is slidably connected to the inside of the processing table 1 and is limited to sliding within the processing table 1. Two symmetrically arranged clamping plates 202 are slidably connected inside the clamping seat 201 and are limited to sliding within the clamping seat 201. A bidirectional cylinder 203 is fixedly connected inside the clamping seat 201, and is located in the middle of the clamping seat 201. Two telescopic ends of 203 are fixedly connected to the outer walls of two clamping plates 202, respectively. A filter cartridge 205 is provided between the two clamping plates 202. End caps 206 are installed at both ends of the filter cartridge 205. The end caps 206 have grooves inside. A rotating plate 204 is rotatably connected inside the two clamping plates 202. The rotating plate 204 is limited to rotating inside the clamping plates 202. A locking block is provided on the outer wall of the rotating plate 204. The locking block on the outer wall of the rotating plate 204 engages in the groove inside the end cap 206. A motor 207 is fixedly connected to the outer wall of one of the clamping plates 202. The output end of the motor 207 is fixedly connected to the outer wall of the clamping plate 202. A rotating plate 204 is fixedly connected to the outer wall of the corresponding rotating plate 204. Ear plates 208 are fixedly connected to both sides of the lower surface of each clamping seat 201. A rotating shaft 209 is rotatably connected inside the ear plate 208, limiting its rotation within the ear plate 208. Gears 210 are fixedly connected to both sides of the outer wall of the rotating shaft 209. Two rack plates 102 are fixedly connected to the upper surface of the processing table 1. The gears 210 mesh with the rack plates 102. A second motor 213 is fixedly connected to the outer wall of the ear plate 208 on the lower surface of one of the clamping seats 201. The output end of the second motor 213 is fixedly connected to... The outer wall of the corresponding rotating shaft 209 is connected to the outer wall of the rotating shaft 209. The outer wall of the rotating shaft 209 is fixedly connected to the synchronous wheel 211. The outer wall of the synchronous wheel 211 is rotatably connected to the synchronous belt 212. Only one synchronous belt 212 is provided. The synchronous wheel 211 below the two clamps 201 is connected through the synchronous belt 212, so that the two rotating shafts 209 rotate synchronously. In turn, the gears 210 below the two clamps 201 move along the rack plate 102 at the same time, so that the two clamps 201 move at the same time and drive the clamped filter element barrel 205 to move, so as to achieve the effect of timely loading and unloading.

[0030] A support frame 101 is fixedly connected to the upper surface of the processing table 1. A grinding assembly 3 is installed inside the support frame 101. The grinding assembly 3 includes a one-way cylinder 301. The main body end of the one-way cylinder 301 is fixedly connected to the upper surface of the support frame 101. A connecting frame 302 is fixedly connected to the telescopic end of the one-way cylinder 301. Slide rods 303 are fixedly connected to both sides of the upper surface of the connecting frame 302. The slide rods 303 are slidably connected inside the support frame 101. The slide rods 303 are limited to slide inside the support frame 101. A motor 304 is fixedly connected to one side of the outer wall of the connecting frame 302. A grinding roller 305 is fixedly connected to the output end of the motor 304. The grinding roller 305 is rotatably connected inside the connecting frame 302.

[0031] A dust removal assembly 4 is installed on the upper surface of the processing table 1. The dust removal assembly 4 is located on the side away from the rack plate 102. The dust removal assembly 4 includes a filter box 401, which is fixedly connected to the upper surface of the processing table 1. An air pump 402 is fixedly connected to one side of the outer wall of the filter box 401. The air inlet of the air pump 402 is fixedly connected to the inside of the filter box 401. A connecting pipe 403 is fixedly connected to the inside of the filter box 401. A dust suction hood 404 is fixedly connected to the end of the connecting pipe 403 away from the filter box 401. The dust collection hood 404 is fixedly connected to the upper surface of the processing table 1 and is located below the support frame 101. The dust collection hood 404 is located on one side of the deburred filter cartridge 205. A cover plate 405 is installed on one side of the outer wall of the filter box 401. The cover plate 405 is fixedly connected to the outer wall of the filter box 401 by bolts. Multiple filter plates 406 are slidably connected inside the cover plate 405. The filter plates 406 are made of PTFE fiber material and can adsorb dust and debris. Multiple filter plates 406 are located inside the filter box 401.

[0032] Working principle: When it is necessary to remove burrs and other impurities from the surface of the filter cartridge 205, the bidirectional cylinder 203 inside the clamping seat 201 located below the polishing roller 305 is activated. This causes the bidirectional cylinder 203 to push the clamping plates 202 on both sides inside the clamping seat 201, causing the two clamping plates 202 to drive the two rotating plates 204 to slide to both sides. Then, the end caps 206 at both ends of the filter cartridge 205 are aligned with the two rotating plates 204. The bidirectional cylinder 203 is then activated to make the two clamping plates 202 slide in the center, causing the two rotating plates 204 to slide in the center as well. This causes the locking blocks on the outer wall of the rotating plates 204 to engage in the grooves inside the end caps 206, clamping the filter cartridge 205. Finally, the unidirectional cylinder 301 is activated to move the connecting frame 302 downward. The grinding roller 305 is pressed against the surface of the filter cartridge 205 held below. The motor 304 is started to drive the grinding roller 305 to rotate and deburr the surface of the filter cartridge 205. At the same time, the motor 207 placed on one side of the filter cartridge 205 to be deburred is started, which drives the rotating plate 204 to rotate and causes the filter cartridge 205 to rotate. This allows the surface of the filter cartridge 205 to be evenly ground, and the burrs and other impurities to be completely removed. At the same time, the air pump 402 is started, and the debris and dust generated during the deburring are sucked into the interior of the filter box 401 through the connecting pipe 403 and the dust hood 404. The debris is filtered layer by layer by multiple filter plates 406. The debris and dust are adsorbed by the filter plates 406, while the gas is discharged by the air pump 402.While the filter cartridge 205 in the middle position is being deburred, another filter cartridge 205 is taken and clamped inside the clamping assembly 2 located on the right side above the processing table 1. After the deburring of the filter cartridge 205 in the middle position is completed, the one-way cylinder 301 is activated to move the connecting frame 302 and the grinding roller 305 upwards. At the same time, the motor 213 is activated to drive the rotating shaft 209 to rotate, causing the gear 210 and the synchronous pulley 211 to rotate. This, in turn, drives the synchronous belt 212 to rotate, causing the synchronous pulley 211, the rotating shaft 209, and the gear 210 below the right clamp 201 to rotate. Through the rotation of all the gears 210, the filter cartridge 205 in the middle that has completed the deburring work to the left side of the processing table 1, and the filter cartridge 205 on the right side that has not been deburred is moved. The filter element canister 205 is moved to the center of the processing table 1 and positioned below the grinding roller 305. Then, the connecting frame 302 is moved downwards by the one-way cylinder 301, causing the grinding roller 305 to move downwards and grind the surface of the un-deburred filter element canister 205. The deburred filter element canister 205, moved to the right, is then removed and replaced with another un-deburred filter element canister 205. After the deburring of the filter element canister 205 in the middle position is completed, the one-way cylinder 301 is activated again to move the grinding roller 305 upwards and the motor 213 is started to rotate all gears 210, moving the two clamps 201 to the right. This process is repeated. This not only allows the filter element canister 205 to rotate during the deburring process, achieving comprehensive grinding of the burrs, but also enables timely loading and unloading, improving the efficiency of deburring the filter element canister 205.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A deburring device for air filter processing, comprising a processing table (1), characterized in that: The processing table (1) is equipped with two sets of clamping assemblies (2). Each clamping assembly (2) includes a clamping seat (201), which is slidably connected to the inside of the processing table (1). Two symmetrically arranged clamping plates (202) are slidably connected inside the clamping seat (201). A two-way cylinder (203) is fixedly connected inside the clamping seat (201). The two telescopic ends of the two-way cylinder (203) are respectively fixedly connected to the outer walls of the two clamping plates (202). A filter cartridge (205) is arranged between the two clamping plates (202). End caps (206) are installed at both ends of the filter cartridge (205). A groove is provided inside the end caps (206). A rotating plate (204) is rotatably connected inside the two clamping plates (202). A locking block is provided on the outer wall of the rotating plate (204). The locking block on the outer wall of the rotating plate (204) engages in the groove inside the end cap (206). One of the clamping plates (202)... A motor (207) is fixedly connected to the outer wall. The output end of the motor (207) is fixedly connected to the outer wall of the corresponding rotating plate (204). Each clamp (201) has ear plates (208) fixedly connected to both sides of its lower surface. A rotating shaft (209) is rotatably connected inside the ear plate (208). Gears (210) are fixedly connected to both sides of the outer wall of the rotating shaft (209). Two rack plates (102) are fixedly connected to the upper surface of the processing table (1). The gears (210) mesh with the rack plates (102). A motor (213) is fixedly connected to the outer wall of the ear plate (208) on the lower surface of one of the clamps (201). The output end of the motor (213) is fixedly connected to the outer wall of the corresponding rotating shaft (209). A synchronous pulley (211) is fixedly connected to the outer wall of the rotating shaft (209). A synchronous belt (212) is rotatably connected to the outer wall of the synchronous pulley (211).

2. The deburring device for air filter processing according to claim 1, characterized in that: A support frame (101) is fixedly connected to the upper surface of the processing table (1). A grinding assembly (3) is installed inside the support frame (101). The grinding assembly (3) includes a one-way cylinder (301). The main body end of the one-way cylinder (301) is fixedly connected to the upper surface of the support frame (101). A connecting frame (302) is fixedly connected to the telescopic end of the one-way cylinder (301).

3. The deburring device for air filter processing according to claim 2, characterized in that: The upper surface of the connecting frame (302) is fixedly connected to both sides of the sliding rod (303), which is slidably connected inside the support frame (101). The outer wall of the connecting frame (302) is fixedly connected to a motor (304), and the output end of the motor (304) is fixedly connected to a grinding roller (305). The grinding roller (305) is rotatably connected inside the connecting frame (302).

4. The deburring device for air filter processing according to claim 1, characterized in that: A dust removal assembly (4) is installed on the upper surface of the processing table (1). The dust removal assembly (4) is located on the side away from the rack plate (102). The dust removal assembly (4) includes a filter box (401), which is fixedly connected to the upper surface of the processing table (1).

5. The deburring device for air filter processing according to claim 4, characterized in that: An air pump (402) is fixedly connected to one side of the outer wall of the filter box (401). The air inlet of the air pump (402) is fixedly connected to the inside of the filter box (401). A connecting pipe (403) is fixedly connected to the inside of the filter box (401). A dust collection hood (404) is fixedly connected to the end of the connecting pipe (403) away from the filter box (401).

6. The deburring device for air filter processing according to claim 5, characterized in that: The dust hood (404) is fixedly connected to the upper surface of the processing table (1). The dust hood (404) is located below the support frame (101). A cover plate (405) is installed on one side of the outer wall of the filter box (401). Multiple filter plates (406) are slidably connected inside the cover plate (405). The multiple filter plates (406) are located inside the filter box (401).

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