Multi-station cooperative electronic product die-cutting processing equipment
By designing a multi-station collaborative die-cutting equipment, the problems of low efficiency and long mold change time of traditional equipment have been solved, achieving tight bonding of multi-layer films and neat cuts, thus improving production efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN WENSHI TECHNOLOGY DEVELOPMENT CO LTD
- Filing Date
- 2025-05-22
- Publication Date
- 2026-06-16
AI Technical Summary
Traditional single-station equipment requires multiple material changes and step-by-step processing, resulting in low efficiency, easy layer misalignment, inability to meet the market demand for small batches and multiple varieties, and long mold change time.
Design a multi-station collaborative die-cutting processing equipment for electronic products, including tension adjustment, cutting, conveying, compaction and driving mechanisms, to realize film tension adjustment, multi-layer film alignment, rapid cutting and automated conveying, thereby improving production efficiency.
It achieves tight bonding of multi-layer films, neat cuts, and a high degree of automation, improving production efficiency and quality while reducing mold changeover time.
Smart Images
Figure CN224360290U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of electronic product die-cutting technology, specifically a multi-station collaborative electronic product die-cutting processing equipment. Background Technology
[0002] With the rapid development of consumer electronics, automotive electronics, and communication equipment, electronic products are evolving towards miniaturization, integration, and multi-functionality, placing higher demands on the processing precision and production efficiency of components. Die-cutting is a key process in the manufacturing of electronic product components (such as the production of protective films, conductive adhesives, and insulating gaskets).
[0003] Modern electronic products often require the integration of multiple layers of materials, such as protective film, conductive film, insulating film, and adhesive layer. Traditional single-station equipment requires multiple material changes and step-by-step processing, which is inefficient and prone to interlayer misalignment. Electronic products iterate quickly, and production lines need to switch product models quickly. Traditional equipment has a long mold change time (2-3 hours per mold change), which cannot meet the market demand for small batches and multiple varieties.
[0004] Therefore, this utility model provides a multi-station collaborative die-cutting processing equipment for electronic products. Utility Model Content
[0005] To overcome the shortcomings of existing technologies and solve at least one of the problems mentioned in the background technology, a multi-station collaborative die-cutting processing equipment for electronic products is proposed.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A multi-station collaborative electronic product die-cutting processing equipment, comprising a base plate; a support plate is fixedly installed on one side of the top of the base plate, a feeding roller is rotatably installed on one side of the support plate, an adjustment mechanism is provided on one side of the support plate, and a tension assembly is provided on one side of the support plate; a cutting assembly is provided on the inner wall of the support plate, and a conveying mechanism is provided on the side of the support plate near the feeding roller; a compaction mechanism is provided on the side of the support plate near the conveying mechanism, and a driving mechanism is provided on the side of the support plate away from the feeding roller; the adjustment mechanism... The device includes a rectangular through-hole, a screw, a moving block, and a first motor. The rectangular through-hole is located on the side of a support plate near the feeding roller. The screw is rotatably mounted within the rectangular through-hole in the support plate. The moving block is threaded onto the surface of the screw and slidably mounted to the support plate. The first motor is fixedly mounted on the top side near the screw, and the top of the screw is fixedly mounted to the output end of the first motor. The combined use of the rectangular through-hole, screw, moving block, and first motor allows for adjustment of the height of the first and second rollers, enabling tension adjustment of the film and ensuring that different types of films remain taut and perfectly bonded.
[0007] Preferably, the tension assembly includes a first roller and a second roller. The first roller and the second roller are mounted on the side of the moving block near the feeding roller in an up-down rotational manner. There is a gap between the first roller and the second roller that is large enough for the film to pass through. In this scheme, the cooperation of the first roller and the second roller can press the multilayer film to make it aligned, preventing minor errors during cutting that could lead to a decrease in production quality.
[0008] Preferably, the cutting assembly includes a sliding plate and a cutter. Two sets of sliding plates are provided, and the two sets of sliding plates are slidably installed on the top and bottom of the inner wall of the support plate. The side of the two sets of sliding plates that are close to each other is fixedly installed with the cutter. In this solution, the cooperation between the sliding plate and the cutter can realize the rapid cutting of the film by driving the drive mechanism. At the same time, since the two sets of cutters can move simultaneously and be precisely aligned, the cutter can ensure that the cut is neat and improve the die-cutting quality.
[0009] Preferably, the conveying mechanism includes a side plate, a conveyor belt, and a gantry frame. The side plate is fixedly installed on the side of the support plate near the sliding plate. The inner wall of the side plate is rotatably installed with the conveyor belt, and the side plate is slidably installed with the sliding plate. The top of the side plate is fixedly installed with the gantry frame. In this scheme, the combined use of the side plate, the conveyor belt, and the gantry frame can convey the cut mold and move it to the next process for further processing, ensuring the automation level of the equipment.
[0010] Preferably, the compaction mechanism includes an electric push rod, a movable shaft frame, and a pressure roller. The electric push rod is fixedly installed on the top of the inner wall of the gantry frame, and the output end of the electric push rod is fixedly installed with the movable shaft frame. The inner wall of the movable shaft frame is rotatably installed with the pressure roller. In this scheme, the combined use of the electric push rod, the movable shaft frame, and the pressure roller can compact the die after die-cutting, so that it can fit tightly and prevent it from opening up, ensuring that the quality after production can reach the surface of use.
[0011] Preferably, the driving mechanism includes a supporting motor frame, a second motor, a rotating plate, and a linkage rod. The supporting motor frame is fixedly installed on the top of the base plate near the supporting plate. The inner wall of the supporting motor frame is fixedly installed with the second motor. The output end of the second motor is fixedly installed with the rotating plate. Two sets of linkage rods are provided. The two sets of linkage rods are rotatably installed at both ends of the rotating plate away from the second motor. The ends of the two sets of linkage rods away from the rotating plate are respectively rotatably installed with the two sets of sliding plates. In this scheme, the coordinated use of the supporting motor frame, the second motor, the rotating plate, and the linkage rod can drive the two sets of sliding plates to move and separate synchronously towards the center, ensuring the cutting speed of the cutter and the flatness of the cut, while improving production efficiency.
[0012] The beneficial effects of this utility model are as follows:
[0013] 1. The multi-station collaborative electronic product die-cutting processing equipment of this utility model, through the arrangement of rectangular through holes, screws, moving blocks and first motors, enables the adjustment of the height of the first and second rollers to achieve tension adjustment of the film, ensuring that different types of films can be kept taut and perfectly bonded.
[0014] 2. The multi-station collaborative die-cutting equipment for electronic products described in this utility model, through the arrangement of the first and second rollers, enables the cooperation of the first and second rollers to press the multilayer film together so that it can be aligned, preventing minor errors during cutting that could lead to a decline in production quality. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings.
[0016] Figure 1 This is a front perspective view of the present invention;
[0017] Figure 2 This is a rear view of the present invention;
[0018] Figure 3 yes Figure 1 Enlarged view of a portion of point A in the middle;
[0019] Figure 4 yes Figure 1 Enlarged view of a section at point B in the middle;
[0020] Figure 5 yes Figure 2 Enlarged view of a section at point C.
[0021] Legend:
[0022] 1. Base plate; 2. Support plate; 3. Feeding roller; 4. Adjustment mechanism; 41. Rectangular through hole; 42. Screw; 43. Moving block; 44. First motor; 5. Tension assembly; 51. First roller; 52. Second roller; 6. Cutting assembly; 61. Sliding plate; 62. Cutter; 7. Conveying mechanism; 71. Side plate; 72. Conveyor belt; 73. Gantry frame; 8. Compaction mechanism; 81. Electric push rod; 82. Moving shaft frame; 83. Pressure roller; 9. Drive mechanism; 91. Support motor frame; 92. Second motor; 93. Rotating plate; 94. Linkage rod. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0024] Specific implementation examples are given below.
[0025] like Figures 1 to 5As shown in the embodiment of this utility model, a multi-station collaborative electronic product die-cutting processing equipment includes a base plate 1; a support plate 2 is fixedly installed on one side of the top of the base plate 1, a feeding roller 3 is rotatably installed on one side of the support plate 2, an adjustment mechanism 4 is provided on one side of the support plate 2, and a tension component 5 is provided on one side of the support plate 2; a cutting component 6 is provided on the inner wall of the support plate 2, and a conveying mechanism 7 is provided on the side of the support plate 2 near the feeding roller 3; a compaction mechanism 8 is provided on the side of the support plate 2 near the conveying mechanism 7, and a driving mechanism 9 is provided on the side of the support plate 2 away from the feeding roller 3; the adjustment mechanism 4 includes a rectangular through hole 41, a screw 42, a moving block 43, and a first motor 44. A rectangular through hole 41 is formed on the side of the support plate 2 near the feeding roller 3. A screw 42 is rotatably installed in the rectangular through hole 41 of the support plate 2. A moving block 43 is threaded onto the surface of the screw 42 and is slidably installed with the support plate 2. A first motor 44 is fixedly installed on the top of the support plate 2 near the screw 42, and the top end of the screw 42 is fixedly installed with the output end of the first motor 44. The tension assembly 5 includes a first roller 51 and a second roller 52. The first roller 51 and the second roller 52 are rotatably installed on the side of the moving block 43 near the feeding roller 3. A gap sufficient for the film to pass through is provided between the first roller 51 and the second roller 52. The cutting assembly 6 includes... The system includes a sliding plate 61 and a cutter 62. Two sets of sliding plates 61 are provided, slidably mounted on the top and bottom of the inner wall of the support plate 2. The side of the two sets of sliding plates 61 closest to each other is fixedly mounted to the cutter 62. The conveying mechanism 7 includes a side plate 71, a conveyor belt 72, and a gantry frame 73. The side plate 71 is fixedly mounted on the side of the support plate 2 closest to the sliding plate 61. The inner wall of the side plate 71 is rotatably mounted to the conveyor belt 72. The side plate 71 is slidably mounted to the sliding plate 61. The top of the side plate 71 is fixedly mounted to the gantry frame 73. The compaction mechanism 8 includes an electric push rod 81, a movable shaft frame 82, and a pressure roller 83. The electric push rod 81 is fixedly mounted on the top of the inner wall of the gantry frame 73. The output end of the push rod 81 is fixedly installed with the movable shaft frame 82. The inner wall of the movable shaft frame 82 is rotatably installed with the pressure roller 83. The drive mechanism 9 includes a support motor frame 91, a second motor 92, a rotating plate 93, and a linkage rod 94. The support motor frame 91 is fixedly installed on the top of the base plate 1 near the support plate 2. The inner wall of the support motor frame 91 is fixedly installed with the second motor 92. The output end of the second motor 92 is fixedly installed with the rotating plate 93. Two sets of linkage rods 94 are provided. The two sets of linkage rods 94 are rotatably installed at both ends of the rotating plate 93 away from the second motor 92. The ends of the two sets of linkage rods 94 away from the rotating plate 93 are rotatably installed with two sets of sliding plates 61 respectively.
[0026] like Figures 1 to 5As shown, the combined use of the rectangular through-hole 41, screw 42, moving block 43, and first motor 44 enables the adjustment of the height of the first roller 51 and the second roller 52, thus achieving tension adjustment of the film and ensuring that different types of films remain taut and perfectly bonded. The combined use of the first roller 51 and the second roller 52 can press the multilayer film to ensure alignment, preventing minor errors during cutting that could lead to a decrease in production quality. The combined use of the sliding plate 61 and the cutter 62 enables rapid film cutting via the drive mechanism 9. Furthermore, because the two sets of cutters 62 can move simultaneously and are precisely aligned, the cutter 62 ensures that the cut is clean and precise. The neatness and improved die-cutting quality are achieved through the coordinated use of side plates 71, conveyor belts 72, and gantry frames 73, which transport the cut die to the next process for further processing, ensuring the automation level of the equipment. The coordinated use of electric push rods 81, moving shaft frames 82, and pressure rollers 83 compacts the die after cutting, ensuring a tight fit and preventing separation, thus guaranteeing that the finished product meets the surface requirements for use. The coordinated use of support motor frames 91, second motors 92, rotating plates 93, and linkage rods 94 drives two sets of sliding plates 61 to move and separate synchronously towards the center, ensuring the cutting speed of the cutter 62 and the flatness of the cut, while also improving production efficiency.
[0027] Working principle: During operation, the base plate 1 is first placed on a flat surface. Then, the user places different types of film onto the surface of the feed roller 3, passing the end of the film through the gap between the first roller 51 and the second roller 52, and moves it to the surface of the conveyor belt 72. Then, the feed roller 3 is started to unwind the film, and at the same time, the conveyor belt 72 is started to transport it. When the multilayer film passes through the first roller 51 and the second roller 52, it will be compacted and aligned to ensure that the film remains flat. When the film moves to the cutter 62, if it needs to be cut, the second motor 92 is started to drive the rotating plate 93 to rotate clockwise. When the rotating plate 93 rotates, it pulls downwards. When the linkage rod 94 is pulled, it will cause the two sets of sliding plates 61 to slide towards the center, so that the two sets of cutters 62 can cut the film against each other. Then the second motor 92 will reverse to reset the sliding plates 61. After the film is cut, the conveyor belt 72 will transport the cut film to one side. When the film comes to the bottom of the pressure roller 83, the electric push rod 81 needs to be activated to push the moving shaft frame 82 downward. When the moving shaft frame 82 moves, the pressure roller 83 will press the film, so that the multilayer film can be better bonded. The user can adjust the pushing force of the electric push rod 81 to increase the pressure of the pressure roller 83. Finally, the cut film will be wound up by the winding roller at the end of the conveyor belt 72.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A multi-station collaborative die-cutting processing equipment for electronic products, comprising a base plate (1); characterized in that: A support plate (2) is fixedly installed on one side of the top of the base plate (1), a feeding roller (3) is rotatably installed on one side of the support plate (2), an adjustment mechanism (4) is provided on one side of the support plate (2), and a tension component (5) is provided on one side of the support plate (2). The adjustment mechanism (4) includes a rectangular through hole (41), a screw (42), a moving block (43), and a first motor (44). The rectangular through hole (41) is opened on the side of the support plate (2) near the feeding roller (3). The screw (42) is rotatably installed in the rectangular through hole (41) of the support plate (2). The moving block (43) is threaded on the surface of the screw (42). The moving block (43) is slidably installed with the support plate (2). The first motor (44) is fixedly installed on the top of the support plate (2) near the screw (42). The top end of the screw (42) is fixedly installed with the output end of the first motor (44). The tension assembly (5) includes a first roller (51) and a second roller (52). The first roller (51) and the second roller (52) are mounted on the side of the moving block (43) near the feeding roller (3) in an up-down rotational manner. There is a gap between the first roller (51) and the second roller (52) that is large enough for the film to pass through.
2. The multi-station collaborative die-cutting equipment for electronic products according to claim 1, characterized in that: The inner wall of the support plate (2) is provided with a cutting component (6), and the side of the support plate (2) near the feeding roller (3) is provided with a conveying mechanism (7).
3. The multi-station collaborative die-cutting equipment for electronic products according to claim 2, characterized in that: A compaction mechanism (8) is provided on the side of the support plate (2) close to the conveying mechanism (7), and a drive mechanism (9) is provided on the side of the support plate (2) away from the feeding roller (3).
4. The multi-station collaborative die-cutting equipment for electronic products according to claim 3, characterized in that: The cutting assembly (6) includes a sliding plate (61) and a cutter (62). The sliding plate (61) is provided in two sets. The two sets of sliding plates (61) are slidably installed on the top and bottom of the inner wall of the support plate (2). The side of the two sets of sliding plates (61) that are close to each other is fixedly installed with the cutter (62).
5. The multi-station collaborative die-cutting equipment for electronic products according to claim 4, characterized in that: The conveying mechanism (7) includes a side plate (71), a conveyor belt (72) and a gantry frame (73). The side plate (71) is fixedly installed on the side of the support plate (2) near the sliding plate (61). The inner wall of the side plate (71) is rotatably installed with the conveyor belt (72). The side plate (71) is slidably installed with the sliding plate (61). The top of the side plate (71) is fixedly installed with the gantry frame (73).
6. The multi-station collaborative die-cutting equipment for electronic products according to claim 5, characterized in that: The compaction mechanism (8) includes an electric push rod (81), a movable shaft frame (82), and a pressure roller (83). The electric push rod (81) is fixedly installed on the top of the inner wall of the gantry frame (73). The output end of the electric push rod (81) is fixedly installed with the movable shaft frame (82). The inner wall of the movable shaft frame (82) is rotatably installed with the pressure roller (83).
7. The multi-station collaborative die-cutting equipment for electronic products according to claim 6, characterized in that: The drive mechanism (9) includes a support motor frame (91), a second motor (92), a rotating plate (93), and a linkage rod (94). The support motor frame (91) is fixedly installed on the top of the base plate (1) near the support plate (2). The inner wall of the support motor frame (91) is fixedly installed with the second motor (92). The output end of the second motor (92) is fixedly installed with the rotating plate (93). There are two sets of linkage rods (94). The two sets of linkage rods (94) are rotatably installed at both ends of the rotating plate (93) away from the second motor (92). The ends of the two sets of linkage rods (94) away from the rotating plate (93) are rotatably installed with the two sets of sliding plates (61).