Compression molding machine for discarded pinus densiflora mushroom residue

Abstract

The utility model provides a kind of compression molding machine of red pine tricholoma matsutake waste mushroom residue.The compression molding machine of red pine tricholoma matsutake waste mushroom residue includes: the bottom plate of the base is fixedly installed in top portion;Compression tank is fixedly installed in the top portion of the base and with feeding port;Cover is hinged in the one side of the compression tank;Partition is fixedly installed on the inner wall of the base;Hydraulic cylinder is fixedly installed in the one side of the partition and extends to the outside of the base;Vertical plate is fixedly installed on the output rod of the hydraulic cylinder;Horizontal shaft is rotatably installed on the vertical plate and with rotating plate;Compression mechanism is installed on the rotating plate for compressing and forming red pine tricholoma matsutake waste mushroom residue;Cleaning mechanism is installed on the rotating plate for cleaning the inner wall of compression tank.The compression molding machine of red pine tricholoma matsutake waste mushroom residue provided by the utility model has the advantages of high compression efficiency, cleaning function for the inner wall of compression tank and easy operation.

Description

Technical Field

[0001] This utility model relates to the field of compression molding technology for waste mushroom residue from red pine mushrooms, and in particular to a compression molding machine for waste mushroom residue from red pine mushrooms. Background Technology

[0002] Compression molding of waste matsutake mushroom residue is an efficient way to utilize resources. It uses physical compression technology to transform waste mushroom residue into high-density block or pellet fuel.

[0003] Existing pine mushroom waste compressing machines often lack a cleaning function for the inner wall of the compression tank, which is inconvenient.

[0004] Therefore, it is necessary to provide a compression molding machine for waste matsutake mushroom residue to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the technical problem that existing pine mushroom waste residue compression molding machines often lack a cleaning function for the inner wall of the compression tank, this utility model provides a pine mushroom waste residue compression molding machine.

[0006] The present invention provides a compression molding machine for waste matsutake mushroom residue, comprising: a base plate with a base fixedly mounted on top; a compression tank fixedly mounted on the top of the base and having a feeding port; a cover plate hinged to one side of the compression tank; a partition plate fixedly mounted on the inner wall of the base; a hydraulic cylinder fixedly mounted on one side of the partition plate and extending to the outside of the base; a vertical plate fixedly mounted on the output rod of the hydraulic cylinder; a horizontal shaft rotatably mounted on the vertical plate and having a rotating plate; a compression mechanism mounted on the rotating plate for compressing waste matsutake mushroom residue; a cleaning mechanism mounted on the rotating plate for cleaning the inner wall of the compression tank; and a flipping mechanism set on the vertical plate for switching the positions of the compression mechanism and the cleaning mechanism.

[0007] Preferably, the compression mechanism includes: a crossbar slidably mounted on the rotating plate; a crossbar fixedly mounted on one end of the crossbar; a compression plate fixedly mounted on one end of the crossbar and connected to the compression tank; an annular pressure sensor slidably sleeved on the crossbar; and a limiting block fixedly mounted on one end of the crossbar.

[0008] Preferably, the cleaning mechanism includes: a U-shaped plate fixedly installed on one side of the rotating plate; a rotary joint fixedly installed on the U-shaped plate; a horizontal pipe rotatably installed on the rotating plate and connected to the rotary joint; brush bristles and a nozzle installed on the horizontal pipe; a booster pump fixedly installed on the U-shaped plate; a connecting pipe provided at the water outlet of the booster pump and connected to the rotary joint, the connecting pipe being provided with a solenoid valve; a water inlet pipe provided at the water inlet of the booster pump; and a drive mechanism installed on the inner wall of the U-shaped plate for driving the horizontal pipe to rotate.

[0009] Preferably, the driving mechanism includes: a drive motor fixedly installed on the inner wall of the U-shaped plate; and two flat gears respectively fixedly sleeved on the output shaft of the drive motor and on the horizontal tube and meshing with each other.

[0010] Preferably, the flipping mechanism includes: a servo motor and a connecting plate fixedly installed on one side of the vertical plate; a worm gear mounted on the output shaft of the servo motor via a coupling and rotatably connected to the connecting plate; and a worm wheel fixedly sleeved on the horizontal shaft and meshing with the worm gear.

[0011] Preferably, the bottom of the cover plate is provided with a slot, and the base is provided with a locking mechanism.

[0012] Preferably, the locking mechanism includes: a plurality of vertical rods fixedly installed on the inner wall of the base; a sliding plate slidably sleeved on the vertical rods; a plurality of springs respectively slidably sleeved on the plurality of vertical rods; a connecting rod fixedly installed on the top of the sliding plate and slidably connected to the base; a pressure plate fixedly installed on the top of the connecting rod; and a locking block fixedly installed on the top of the pressure plate and adapted to the locking groove.

[0013] Compared with related technologies, the pine mushroom waste compressing machine provided by this utility model has the following beneficial effects:

[0014] This utility model provides a compression molding machine for waste matsutake mushroom residue. A cover plate can seal one side of the compression tank. A hydraulic cylinder drives the compression mechanism to move laterally, compressing the waste matsutake mushroom residue. A cleaning mechanism washes the inner wall of the compression tank. A flipping mechanism can flip and interchange the positions of the compression and cleaning mechanisms. A hydraulic cylinder drives the vertical plate to move laterally, and the vertical plate moves laterally via a horizontal shaft, horizontal bar, horizontal column, and compression plate, thereby compressing the waste matsutake mushroom residue in the compression tank. A ring pressure sensor monitors the compression pressure. A drive motor drives the horizontal pipe, brush, and nozzle to rotate via two flat gears. A booster pump extracts and pressurizes water, which then flows along the connecting pipe and... The rotary joint injects water into the horizontal tube, and multiple nozzles spray water onto the inner wall of the compression tank, thus rinsing the inner wall. Multiple rotating bristles scrub the inner wall of the compression tank. A hydraulic cylinder indirectly drives the horizontal tube, bristles, and nozzles to move laterally, thus cleaning the inner wall of the compression tank more thoroughly. A servo motor drives the worm gear to rotate, which in turn drives the worm wheel to rotate. The worm wheel drives the horizontal shaft to rotate, which in turn drives the rotating plate to rotate, allowing the positions of the compression mechanism and the cleaning mechanism to be interchanged. A spring-loaded sliding plate allows the locking block to engage in the slot, thus locking the cover. By pushing the pressure plate downward, the pressure plate moves the locking block downward, separating it from the slot, and then the cover is opened. Attached Figure Description

[0015] Figure 1 A schematic diagram of a preferred embodiment of the pine mushroom waste compressing machine provided by this utility model;

[0016] Figure 2 for Figure 1 An enlarged schematic diagram of part A shown in the image;

[0017] Figure 3 for Figure 1 The enlarged schematic diagram of part B shown in the figure.

[0018] Numbered in the diagram: 1. Base plate; 2. Base; 3. Compression tank; 4. Cover plate; 5. Partition plate; 6. Hydraulic cylinder; 7. Vertical plate; 8. Horizontal shaft; 9. Rotating plate; 10. Horizontal bar; 11. Horizontal column; 12. Compression plate; 13. Ring pressure sensor; 14. Limit block; 15. U-shaped plate; 16. Rotary joint; 17. Horizontal tube; 18. Brush bristles; 19. Nozzle; 20. Booster pump; 21. Connecting pipe; 22. Water inlet pipe; 23. Drive motor; 24. Flat gear; 25. Servo motor; 26. Connecting plate; 27. Worm gear; 28. Worm wheel; 29. ​​Slot; 30. Vertical bar; 31. Sliding plate; 32. Spring; 33. Connecting rod; 34. Pressure plate; 35. Locking block. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Please refer to the following: Figure 1-3 ,in, Figure 1 A schematic diagram of a preferred embodiment of the pine mushroom waste compressing machine provided by this utility model; Figure 2 for Figure 1 An enlarged schematic diagram of part A shown in the image; Figure 3 for Figure 1 The enlarged schematic diagram of part B shown in the figure. The pine mushroom waste residue compression molding machine includes: a base plate 1 with a base 2 fixedly mounted on top; a compression tank 3 fixedly mounted on the top of the base 2 and having a feeding port; a cover plate 4 hinged to one side of the compression tank 3; a partition plate 5 fixedly mounted on the inner wall of the base 2; a hydraulic cylinder 6 fixedly mounted on one side of the partition plate 5 and extending to the outside of the base 2, the hydraulic cylinder 6 being model HSG63-32-100; a vertical plate 7 fixedly mounted on the output rod of the hydraulic cylinder 6; a horizontal shaft 8 rotatably mounted on the vertical plate 7 and having a rotating plate 9; and a shaft mounted on the rotating plate 9. The rotating plate 9 is equipped with a compression mechanism for compressing and molding the waste residue of *Pinus massoniana* mushrooms; a cleaning mechanism installed on the rotating plate 9 for cleaning the inner wall of the compression tank 3; and a flipping mechanism installed on the vertical plate 7 for switching the positions of the compression mechanism and the cleaning mechanism. The cover plate 4 can close one side of the compression tank 3. The hydraulic cylinder 6 drives the compression mechanism to move laterally to compress and mold the waste residue of *Pinus massoniana* mushrooms. The cleaning mechanism can wash the inner wall of the compression tank 3. The flipping mechanism can flip and switch the positions of the compression mechanism and the cleaning mechanism.

[0021] The compression mechanism includes: a crossbar 10 slidably mounted on the rotating plate 9; a cross column 11 fixedly mounted on one end of the crossbar 10; a compression plate 12 fixedly mounted on one end of the cross column 11 and connected to the compression tank 3; an annular pressure sensor 13 slidably mounted on the crossbar 10, the annular pressure sensor 13 being of model LD-F33; and a limiting block 14 fixedly mounted on one end of the crossbar 10. The vertical plate 7 is driven to move laterally by the hydraulic cylinder 6. The vertical plate 7 moves laterally through the horizontal shaft 8, the crossbar 10, the cross column 11, and the compression plate 12, thereby compressing and molding the waste pine mushroom residue in the compression tank 3. The compression pressure can be monitored by the annular pressure sensor 13.

[0022] The cleaning mechanism includes: a U-shaped plate 15 fixedly installed on one side of the rotating plate 9; a rotary joint 16 fixedly installed on the U-shaped plate 15; a horizontal pipe 17 rotatably installed on the rotating plate 9 and connected to the rotary joint 16; brush bristles 18 and a nozzle 19 installed on the horizontal pipe 17; a booster pump 20 fixedly installed on the U-shaped plate 15, the booster pump 20 being model VP(E)-020(G)(S)-70; a connecting pipe 21 located at the water outlet of the booster pump 20 and connected to the rotary joint 16, the connecting pipe 21 being equipped with a solenoid valve; and a water inlet valve installed at the water inlet of the booster pump 20. Pipe 22; a drive mechanism installed on the inner wall of the U-shaped plate 15 to drive the horizontal pipe 17 to rotate. The drive motor 23 drives the horizontal pipe 17, brush 18 and nozzle 19 to rotate through two flat gears 24. Water is drawn out and pressurized by the booster pump 20 and injected into the interior of the horizontal pipe 17 through the connecting pipe 21 and the rotary joint 16. Water is sprayed onto the inner wall of the compression tank 3 through multiple nozzles 19, thereby rinsing the inner wall of the compression tank 3. Multiple rotating brushes 18 brush the inner wall of the compression tank 3. The hydraulic cylinder 6 can indirectly drive the horizontal pipe 17, brush 18 and nozzle 19 to move laterally, thereby cleaning the inner wall of the compression tank 3 more thoroughly.

[0023] The driving mechanism includes: a drive motor 23 fixedly installed on the inner wall of the U-shaped plate 15, the model of the drive motor 23 being HTYPG90S-8; two spur gears 24 respectively fixedly sleeved on the output shaft of the drive motor 23 and meshing on the horizontal tube 17; the drive motor 23 drives the horizontal tube 17, brush 18 and nozzle 19 to rotate through the two spur gears 24; water is drawn out and pressurized by the booster pump 20 and injected into the interior of the horizontal tube 17 through the connecting pipe 21 and the rotary joint 16; water is sprayed onto the inner wall of the compression tank 3 through multiple nozzles 19, thereby rinsing the inner wall of the compression tank 3; multiple rotating brush bristles 18 brush the inner wall of the compression tank 3; and the hydraulic cylinder 6 can indirectly drive the horizontal tube 17, brush bristles 18 and nozzle 19 to move laterally, thereby cleaning the inner wall of the compression tank 3 more thoroughly.

[0024] The flipping mechanism includes: a servo motor 25 and a connecting plate 26 fixedly installed on one side of the vertical plate 7. The servo motor 25 is model ECMA-C20807RS. A worm gear 27 is installed on the output shaft of the servo motor 25 via a coupling and is rotatably connected to the connecting plate 26. A worm wheel 28 is fixedly sleeved on the horizontal shaft 8 and meshes with the worm gear 27. The servo motor 25 drives the worm gear 27 to rotate, the worm gear 27 drives the worm wheel 28 to rotate, and the worm wheel 28 drives the horizontal shaft 8 to rotate. The horizontal shaft 8 drives the rotating plate 9 to rotate, which can interchange the positions of the compression mechanism and the cleaning mechanism.

[0025] The bottom of the cover plate 4 is provided with a slot 29, and the base 2 is provided with a locking mechanism. The spring 32 rebounds the sliding plate 31, which can make the locking block 35 lock into the slot 29, thereby locking the cover plate 4. By pushing the pressure plate 34 to move downward, the pressure plate 34 drives the locking block 35 to move downward, so that the locking block 35 is separated from the slot 29, and then the cover plate 4 is opened.

[0026] The locking mechanism includes: multiple vertical rods 30 fixedly installed on the inner wall of the base 2; a sliding plate 31 slidably sleeved on the vertical rods 30; multiple springs 32 slidably sleeved on the multiple vertical rods 30 respectively; a connecting rod 33 fixedly installed on the top of the sliding plate 31 and slidably connected to the base 2; a pressure plate 34 fixedly installed on the top of the connecting rod 33; and a locking block 35 fixedly installed on the top of the pressure plate 34 and adapted to the slot 29. The locking block 35 can be locked into the slot 29 by the springs 32 rebounding the sliding plate 31, thereby locking the cover plate 4. By pushing the pressure plate 34 downward, the pressure plate 34 drives the locking block 35 downward, causing the locking block 35 to separate from the slot 29, and then the cover plate 4 is opened.

[0027] The working principle of the pine mushroom waste compressing machine provided by this utility model is as follows:

[0028] The waste residue of red pine mushroom is fed into the compression tank 3 through the feeding port. The vertical plate 7 is moved laterally by the hydraulic cylinder 6. The vertical plate 7 moves laterally through the horizontal shaft 8, horizontal bar 10, horizontal column 11 and compression plate 12, thereby compressing the waste residue of red pine mushroom in the compression tank 3. After completion, the pressure plate 34 is pushed to move downward. The pressure plate 34 drives the locking block 35 to move downward, so that the locking block 35 is separated from the locking groove 29. Then the cover plate 4 is opened, and the compressed red pine mushroom waste residue is pushed out by the lateral movement of the compression plate 12.

[0029] When the inner wall of the compression tank 3 needs to be cleaned, the output rod of the hydraulic cylinder 6 extends to drive the compression plate 12 to move laterally, thereby separating the compression plate 12 from the compression tank 3. The servo motor 25 drives the worm gear 27 to rotate, the worm gear 27 drives the worm wheel 28 to rotate, the worm wheel 28 drives the horizontal shaft 8 to rotate, and the horizontal shaft 8 drives the rotating plate 9 to rotate, which can change the position of the compression mechanism and the cleaning mechanism.

[0030] Start the drive motor 23. The drive motor 23 drives the horizontal tube 17, brush 18 and nozzle 19 to rotate through two flat gears 24. The booster pump 20 draws out water and pressurizes it, then injects it into the interior of the horizontal tube 17 through the connecting pipe 21 and the rotary joint 16. The water is sprayed onto the inner wall of the compression tank 3 through multiple nozzles 19, thereby rinsing the inner wall of the compression tank 3. The inner wall of the compression tank 3 is brushed by multiple rotating brushes 18. The hydraulic cylinder 6 can indirectly drive the horizontal tube 17, brush 18 and nozzle 19 to move laterally, thereby cleaning the inner wall of the compression tank 3 more thoroughly. During cleaning, a container can be placed on one side of the bottom of the compression tank 3 to collect the wastewater.

[0031] Compared with related technologies, the pine mushroom waste compressing machine provided by this utility model has the following beneficial effects:

[0032] This utility model provides a compression molding machine for waste matsutake mushroom residue. A cover plate 4 can seal one side of the compression tank 3. A hydraulic cylinder 6 drives the compression mechanism to move laterally, compressing the waste matsutake mushroom residue. A cleaning mechanism washes the inner wall of the compression tank 3. A flipping mechanism can flip and interchange the positions of the compression and cleaning mechanisms. The hydraulic cylinder 6 drives the vertical plate 7 to move laterally. The vertical plate 7 moves laterally via a horizontal shaft 8, a horizontal bar 10, a horizontal column 11, and a compression plate 12, thereby compressing the waste matsutake mushroom residue in the compression tank 3. A ring pressure sensor 13 monitors the compression pressure. A drive motor 23 drives the horizontal pipe 17, brush 18, and nozzle 19 to rotate via two flat gears 24. A booster pump 20 extracts and pressurizes water, which is then injected into the horizontal pipe along the connecting pipe 21 and the rotary joint 16. Inside the 17, multiple nozzles 19 spray water onto the inner wall of the compression tank 3 to rinse it. Multiple rotating bristles 18 scrub the inner wall of the compression tank 3. The hydraulic cylinder 6 can indirectly drive the horizontal pipe 17, bristles 18, and nozzles 19 to move laterally, thus cleaning the inner wall of the compression tank 3 more thoroughly. The servo motor 25 drives the worm gear 27 to rotate, which in turn drives the worm wheel 28 to rotate. The worm wheel 28 drives the horizontal shaft 8 to rotate, which in turn drives the rotating plate 9 to rotate, allowing the positions of the compression mechanism and the cleaning mechanism to be interchanged. The spring 32 rebounds the sliding plate 31, which allows the locking block 35 to engage with the slot 29, thus locking the cover plate 4. By pushing the pressure plate 34 downward, the pressure plate 34 drives the locking block 35 downward, separating the locking block 35 from the slot 29, and then the cover plate 4 is opened.

[0033] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A compression molding machine for waste matsutake mushroom residue, characterized in that, include: A base plate with a fixed base installed on top; A compression tank fixedly installed on top of the base and equipped with a feeding port; A cover plate hinged to one side of the compression tank; A partition plate fixedly installed on the inner wall of the base; A hydraulic cylinder that is fixedly installed on one side of the partition and extends to the outside of the base; A vertical plate fixedly installed on the output rod of the hydraulic cylinder; A horizontal shaft, rotatably mounted on the vertical plate and equipped with a rotating plate, is also present. A compression mechanism installed on the rotating plate for compressing and molding waste residue from red pine mushrooms; A cleaning mechanism installed on the rotating plate for cleaning the inner wall of the compression tank; A flipping mechanism is installed on the vertical plate to switch the positions of the compression mechanism and the cleaning mechanism.

2. The pine mushroom waste compressing machine according to claim 1, characterized in that, The compression mechanism includes: A crossbar that is slidably mounted on the rotating plate; A horizontal column fixedly installed at one end of the crossbar; A compression plate that is fixedly installed at one end of the horizontal column and connected to the compression tank; A ring-shaped pressure sensor that is slidably sleeved on the crossbar; A limiting block is fixedly installed at one end of the crossbar.

3. The pine mushroom waste compressing machine according to claim 1, characterized in that, The cleaning mechanism includes: A U-shaped plate fixedly installed on one side of the rotating plate; A rotary joint fixedly installed on the U-shaped plate; A horizontal pipe rotatably mounted on the rotating plate and connected to the rotary joint; Brush bristles and nozzles mounted on the horizontal tube; A booster pump fixedly mounted on the U-shaped plate; A solenoid valve is installed on the connecting pipe that is located at the outlet of the booster pump and connected to the rotary joint. An inlet pipe is installed at the inlet end of the booster pump; A drive mechanism installed on the inner wall of the U-shaped plate for driving the horizontal tube to rotate.

4. The pine mushroom waste compressing machine according to claim 3, characterized in that, The drive mechanism includes: A drive motor is fixedly installed on the inner wall of the U-shaped plate; Two flat gears are fixedly sleeved on the output shaft of the drive motor and on the horizontal tube, respectively, and mesh with each other.

5. The pine mushroom waste compressing machine according to claim 1, characterized in that, The flipping mechanism includes: A servo motor and a connecting plate are fixedly installed on one side of the vertical plate; The worm gear is mounted on the output shaft of the servo motor via a coupling and is rotatably connected to the connecting plate. A worm wheel is fixedly sleeved on the horizontal shaft and meshes with the worm.

6. The pine mushroom waste compressing machine according to claim 1, characterized in that, The bottom of the cover plate has a slot, and the base is equipped with a locking mechanism.

7. The pine mushroom waste compressing machine according to claim 6, characterized in that, The locking mechanism includes: Multiple vertical rods are fixedly installed on the inner wall of the base; A sliding plate that is slidably fitted onto the vertical rod; Multiple springs that are respectively slidably sleeved on multiple vertical rods; A connecting rod that is fixedly installed on the top of the sliding plate and slidably connected to the base; A pressure plate fixedly installed at the top end of the connecting rod; A card block that is fixedly installed on the top of the pressure plate and adapted to the card slot.

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