Anti-caking type environment-friendly mortar batching device

By introducing a combination design of screen plate and mixing blade in the mortar batching device, the problem of handling lumpy materials was solved, the uniformity of batching and equipment life were improved, and the engineering quality requirements were met.

CN224348070UActive Publication Date: 2026-06-12GANSU FEIHUANG NEW MATERIAL TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GANSU FEIHUANG NEW MATERIAL TECHNOLOGY CO LTD
Filing Date
2025-05-16
Publication Date
2026-06-12

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    Figure CN224348070U_ABST
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Abstract

The utility model discloses a kind of anti-caking type environmental protection mortar batching device, comprising: mix barrel, the outer wall of the top of mix barrel is fixedly connected with motor, the inner wall of the top of mix barrel is fixedly connected with water inlet pipe, the inner wall of the bottom of mix barrel is fixedly connected with discharge pipe, the outer wall of the top of mix barrel is equipped with feed inlet, further comprising: feed structure, the outer wall of the bottom of feed structure is fixedly connected with the outer wall of the top of mix barrel;The utility model relates to mortar batching technical field, this feed structure and pivot, by motor driving rotation lever and cam rotation, make sieve plate and tension spring cooperation produce vibration, scatter and screen caking material, increase friction and shear force between material by sawtooth groove on stirring blade, further scatter caking material in the process of stirring, scraper on pivot slides along the inner wall of mix barrel, promptly scrape down the material adhered on barrel wall, avoid material caking and accumulation in inner wall.
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Description

Technical Field

[0001] This utility model relates to the field of mortar batching technology, specifically to an anti-caking environmentally friendly mortar batching device. Background Technology

[0002] With the booming development of the construction industry, environmentally friendly mortar is increasingly widely used in engineering construction due to its green and energy-saving characteristics and excellent performance. In the production process of environmentally friendly mortar, the batching process is crucial, as it directly affects the quality and performance of the finished mortar. However, there are many problems with the mortar batching equipment currently on the market in actual use.

[0003] Traditional mortar batching equipment cannot effectively handle lumpy materials during the feeding process, causing lumpy materials to enter the mixing container directly. This not only increases the difficulty and burden of subsequent mixing and blending, but also easily causes wear and tear on the mixing equipment, shortening its service life. At the same time, during the mixing process, the structural design of ordinary mixing blades is difficult to fully break up material lumps, resulting in poor uniformity of mortar batching, which cannot meet the strict requirements for mortar quality in engineering construction. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an anti-caking environmentally friendly mortar batching device, which solves the problem that traditional mortar batching devices cannot effectively handle caking materials.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] An anti-caking environmentally friendly mortar batching device includes: a mixing tank, a motor fixedly connected to the outer wall of the top of the mixing tank, a water inlet pipe fixedly connected to the inner wall of the top of the mixing tank, a discharge pipe fixedly connected to the inner wall of the bottom of the mixing tank, and a feed inlet on the outer wall of the top of the mixing tank; the device also includes: a feeding structure, the outer wall of the bottom of the feeding structure being fixedly connected to the outer wall of the top of the mixing tank; the feeding structure includes a feeding hopper, a motor fixedly connected to the outer wall of the feeding hopper, a rotating rod rotatably connected to the outer wall of the motor, cams symmetrically fixedly connected to the outer wall of the rotating rod, a support plate fixedly connected to the inner wall of the feeding hopper, a sliding rod fixedly connected to the outer wall of the top of the support plate, a screen plate slidably connected to the outer wall of the sliding rod, and a tension spring fixedly connected to the outer wall of the bottom of the screen plate.

[0009] Preferably, the outer wall of the bottom of the feeding hopper is fixedly connected to the outer wall of the top of the mixing tank. The feeding hopper is located outside the feeding port, and the material that meets the requirements enters the mixing tank from the feeding port through the sieve plate.

[0010] Preferably, the outer wall of the tension spring on the side away from the screen plate is fixedly connected to the outer wall of the support plate, and the support plates are arranged in an array along the inner wall of the feed hopper.

[0011] Preferably, the outer wall of the cam is slidably connected to the outside of the bottom of the screen plate, and the outer wall of the rotating rod is rotatably connected to the inner wall of the feed hopper. The motor drives the rotating rod to rotate, and the cams symmetrically arranged on the rotating rod rotate accordingly. Since the outer wall of the cam is slidably connected to the outside of the bottom of the screen plate, the cam will continuously squeeze the screen plate during rotation, causing the screen plate to slide upward along the slide rod. The tension spring below will be stretched when the cam squeezes, and as the cam continues to rotate, the tension spring will rebound, causing the screen plate to rebound downward, forming vibration.

[0012] Preferably, a rotating shaft is rotatably connected to the outer wall of the bottom of the motor, a scraper is fixedly connected to the outer wall of the rotating shaft, bushings are symmetrically fixedly connected to the outer wall of the rotating shaft, a stirring blade is fixedly connected to the outer wall of the bushing, a serrated groove is formed on the outer wall of the stirring blade, and a support frame is rotatably connected to the outer wall of the bottom of the rotating shaft.

[0013] Preferably, the outer wall of the support frame is fixedly connected to the inner wall of the mixing barrel, the outer wall of the scraper is slidably connected to the inner wall of the mixing barrel, and the outer wall of the bushing is rotatably connected to the inner wall of the top of the mixing barrel. The motor drives the rotating shaft to rotate, and the scraper fixed on the rotating shaft slides along the inner wall of the mixing barrel. Its function is to scrape off the material adhering to the inner wall of the mixing barrel and prevent the material from accumulating on the inner wall.

[0014] (III) Beneficial Effects

[0015] This utility model provides an anti-caking environmentally friendly mortar batching device. It has the following beneficial effects:

[0016] (i) The feeding structure uses a motor to drive the rotating rod and cam to rotate, which causes the screen plate and tension spring to vibrate, breaking up and screening agglomerated materials. This achieves preliminary anti-agglomeration treatment, preventing agglomerated materials from directly entering the mixing tank, increasing the burden of subsequent mixing, and extending the service life of the equipment.

[0017] (ii) The rotating shaft increases the friction and shear force between the material and the mixing blades through the serrated grooves on the mixing blades. During the mixing process, it further breaks up the lumpy material. In conjunction with the feeding structure, it achieves a double anti-caking design, which greatly improves the uniformity of mortar batching and ensures the quality of mortar. The scraper on the rotating shaft slides along the inner wall of the mixing tank and scrapes off the material adhering to the tank wall in time, avoiding the accumulation of material on the inner wall. This not only ensures the mixing effect, but also facilitates equipment cleaning and extends the service life of the equipment. Attached Figure Description

[0018] Figure 1This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the mixing tank of this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the rotating shaft of this utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the feed hopper of this utility model;

[0023] Figure 6 This is a schematic diagram of the structure of the sieve plate of this utility model.

[0024] In the diagram: 1. Mixing tank; 2. Motor; 21. Shaft; 22. Scraper; 23. Bushing; 24. Mixing blade; 25. Serrated groove; 26. Support frame; 3. Feeding structure; 31. Feed hopper; 32. Motor; 33. Rotating rod; 34. Cam; 35. Support plate; 36. Slide rod; 37. Screen plate; 38. Tension spring; 11. Water inlet pipe; 12. Discharge pipe; 13. Feed inlet. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-6This utility model provides a technical solution: an anti-caking environmentally friendly mortar batching device, comprising: a mixing tank 1, a motor 2 fixedly connected to the outer wall of the top of the mixing tank 1, a water inlet pipe 11 fixedly connected to the inner wall of the top of the mixing tank 1, a discharge pipe 12 fixedly connected to the inner wall of the bottom of the mixing tank 1, and a feed inlet 13 opened on the outer wall of the top of the mixing tank 1; and further comprising: a feeding structure 3, the outer wall of the bottom of the feeding structure 3 being fixedly connected to the outer wall of the top of the mixing tank 1; the tension spring... The feeding structure 3 includes a feeding hopper 31. A motor 32 is fixedly connected to the outer wall of the tension spring feeding hopper 31. A rotating rod 33 is rotatably connected to the outer wall of the tension spring motor 32. A cam 34 is symmetrically fixedly connected to the outer wall of the tension spring rotating rod 33. A support plate 35 is fixedly connected to the inner wall of the tension spring feeding hopper 31. A slide rod 36 is fixedly connected to the outer wall of the top of the tension spring support plate 35. A screen plate 37 is slidably connected to the outer wall of the tension spring slide rod 36. A tension spring 38 is fixedly connected to the outer wall of the bottom of the tension spring screen plate 37.

[0027] The outer wall of the bottom of the feed hopper 31 is fixedly connected to the outer wall of the top of the mixing tank 1. The tension spring feed hopper 31 is set outside the feed inlet 13. The material that meets the requirements enters the mixing tank 1 from the feed inlet 13 through the screen plate 37.

[0028] The outer wall of the tension spring 38 on the side away from the screen plate 37 is fixedly connected to the outer wall of the support plate 35, and the tension spring support plate 35 is arranged in an array along the inner wall of the feed hopper 31.

[0029] The outer wall of the cam 34 is slidably connected to the outer side of the bottom of the screen plate 37, and the outer wall of the tension spring rod 33 is rotatably connected to the inner wall of the feed hopper 31. The motor 32 drives the rod 33 to rotate, and the cams 34 symmetrically arranged on the rod 33 rotate accordingly. Since the outer wall of the cam 34 is slidably connected to the outer side of the bottom of the screen plate 37, the cam 34 will continuously squeeze the screen plate 37 during rotation, causing the screen plate 37 to slide upward along the slide rod 36. The tension spring 38 below will be stretched when the cam 34 squeezes. As the cam 34 continues to rotate, the tension spring 38 will rebound, causing the screen plate 37 to rebound downward, forming vibration.

[0030] A rotating shaft 21 is rotatably connected to the outer wall of the bottom of the motor 2. A scraper 22 is fixedly connected to the outer wall of the tension spring rotating shaft 21. A bushing 23 is symmetrically fixedly connected to the outer wall of the tension spring rotating shaft 21. A stirring blade 24 is fixedly connected to the outer wall of the tension spring bushing 23. A serrated groove 25 is opened on the outer wall of the tension spring stirring blade 24. A support frame 26 is rotatably connected to the outer wall of the bottom of the tension spring rotating shaft 21.

[0031] The outer wall of the support frame 26 is fixedly connected to the inner wall of the mixing tank 1, the outer wall of the tension spring scraper 22 is slidably connected to the inner wall of the mixing tank 1, the outer wall of the tension spring bushing 23 is rotatably connected to the inner wall of the top of the mixing tank 1, the motor 2 drives the rotating shaft 21 to rotate, and the scraper 22 fixed on the rotating shaft 21 will slide along the inner wall of the mixing tank 1. Its function is to scrape off the material adhering to the inner wall of the mixing tank 1 and prevent the material from accumulating on the inner wall.

[0032] When in use, the ingredients enter the mixing tank 1 through the feeding structure 3. Water can be added into the mixing tank 1 through the water inlet pipe 11. Then, the rotating shaft 21 driven by the motor 2 mixes the materials in the mixing tank 1. After the ingredients are mixed evenly, the valve on the discharge pipe 12 is opened, and the mixed mortar is discharged from the discharge pipe 12, completing the entire ingredient mixing process.

[0033] First, the ingredients are fed into the feed hopper 31. At this time, the motor 32 is started to drive the rotating rod 33 to rotate. The cams 34 symmetrically arranged on the rotating rod 33 rotate accordingly. Since the outer wall of the cam 34 is slidably connected to the bottom of the screen plate 37, the cam 34 will continuously squeeze the screen plate 37 during the rotation, causing the screen plate 37 to slide upward along the slide rod 36. The tension spring 38 below will be stretched when the cam 34 squeezes. As the cam 34 continues to rotate, the tension spring 38 will rebound, causing the screen plate 37 to rebound downward, forming vibration. In this way, the screen plate 37 can screen the fed ingredients, and the vibration of the screen plate 37 will break up the lumpy materials. The materials that meet the requirements will enter the mixing tank 1 from the feed inlet 13 through the screen plate 37, thereby achieving the initial anti-caking treatment.

[0034] Next, start motor 2. Motor 2 drives shaft 21 to rotate. The scraper 22 fixed on shaft 21 slides along the inner wall of mixing tank 1. Its function is to scrape off the material adhering to the inner wall of mixing tank 1 and prevent the material from accumulating on the inner wall. At the same time, the stirring blade 24 fixed on shaft 21 by bushing 23 will rotate with shaft 21 to stir the material entering mixing tank 1. The serrated grooves 25 on stirring blade 24 can increase the friction and shearing force between stirring blade 24 and material, and more effectively break up any small pieces of material that may exist during the stirring process, further preventing material from clumping and allowing the material to be fully mixed. In addition, the support frame 26 rotatably connected to the bottom of shaft 21 plays the role of supporting shaft 21 and ensuring the stability of the stirring process. While stirring, an appropriate amount of water can be added to mixing tank 1 through water inlet pipe 11 to meet the proportion requirements of mortar. After the ingredients are mixed evenly, open the valve on discharge pipe 12 and the mixed mortar is discharged from discharge pipe 12, completing the entire batching process.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An anti-caking environmentally friendly mortar batching device, comprising: A mixing tank (1), wherein a motor (2) is fixedly connected to the outer wall of the top of the mixing tank (1), a water inlet pipe (11) is fixedly connected to the inner wall of the top of the mixing tank (1), a discharge pipe (12) is fixedly connected to the inner wall of the bottom of the mixing tank (1), and a feed inlet (13) is provided on the outer wall of the top of the mixing tank (1). The mixing tank (1) is characterized in that it further includes a feeding structure (3), wherein the outer wall of the bottom of the feeding structure (3) is fixedly connected to the outer wall of the top of the mixing tank (1). The feeding structure (3) includes a feeding hopper (31), a motor (32) is fixedly connected to the outer wall of the feeding hopper (31), a rotating rod (33) is rotatably connected to the outer wall of the motor (32), a cam (34) is symmetrically fixedly connected to the outer wall of the rotating rod (33), a support plate (35) is fixedly connected to the inner wall of the feeding hopper (31), a slide rod (36) is fixedly connected to the outer wall of the top of the support plate (35), a screen plate (37) is slidably connected to the outer wall of the slide rod (36), and a tension spring (38) is fixedly connected to the outer wall of the bottom of the screen plate (37).

2. The anti-caking environmentally friendly mortar batching device according to claim 1, characterized in that: The outer wall of the bottom of the feed hopper (31) is fixedly connected to the outer wall of the top of the mixing tank (1), and the feed hopper (31) is located outside the feed inlet (13).

3. The anti-caking environmentally friendly mortar batching device according to claim 1, characterized in that: The outer wall of the tension spring (38) on the side away from the screen plate (37) is fixedly connected to the outer wall of the support plate (35), and the support plate (35) is arranged in an array along the inner wall of the feed hopper (31).

4. The anti-caking environmentally friendly mortar batching device according to claim 1, characterized in that: The outer wall of the cam (34) is slidably connected to the outside of the bottom of the screen plate (37), and the outer wall of the rotating rod (33) is rotatably connected to the inner wall of the feed hopper (31).

5. The anti-caking environmentally friendly mortar batching device according to claim 1, characterized in that: The outer wall of the bottom of the motor (2) is rotatably connected to a rotating shaft (21), a scraper (22) is fixedly connected to the outer wall of the rotating shaft (21), a bushing (23) is symmetrically fixedly connected to the outer wall of the rotating shaft (21), a stirring blade (24) is fixedly connected to the outer wall of the bushing (23), a serrated groove (25) is provided on the outer wall of the stirring blade (24), and a support frame (26) is rotatably connected to the outer wall of the bottom of the rotating shaft (21).

6. The anti-caking environmentally friendly mortar batching device according to claim 5, characterized in that: The outer wall of the support frame (26) is fixedly connected to the inner wall of the mixing barrel (1), the outer wall of the scraper (22) is slidably connected to the inner wall of the mixing barrel (1), and the outer wall of the bushing (23) is rotatably connected to the inner wall of the top of the mixing barrel (1).