A new energy automobile battery mounting device

By introducing a sliding groove and laser calibration device into the battery installer for new energy vehicles, the problem of inconvenient calibration of the battery installation port is solved, thereby improving the convenience and safety of battery installation.

CN224362474UActive Publication Date: 2026-06-16NANJING HUIBANG NEW ENERGY TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING HUIBANG NEW ENERGY TECH CO LTD
Filing Date
2025-06-19
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

During the installation of new energy vehicle batteries, the battery mounting port is inconvenient to calibrate and poses safety risks, especially the risk of tipping over and the battery falling off when the center of gravity of the lifter shifts upward.

Method used

A battery installer for new energy vehicles has been designed, including a lifter, a telescopic support arm, and a battery support platform. The support platform is equipped with a sliding groove and a mounting hole calibration device. A laser generator is used to calibrate the battery mounting holes in real time. Multi-dimensional adjustment is achieved through the sliding groove and limit slider to ensure accurate battery installation.

Benefits of technology

It improves the convenience and safety of battery installation, avoids the risk of battery tipping and falling off, and achieves precise alignment between the battery and the mounting hole.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224362474U_ABST
    Figure CN224362474U_ABST
Patent Text Reader

Abstract

The utility model provides a new energy automobile battery mounting device, including the hoist, the upper portion of hoist is equipped with telescopic support arm, the top of telescopic support arm supports the battery support platform, the axle of battery support platform is equipped with first sliding slot, the both sides symmetry of first sliding slot is equipped with second sliding slot. When using, through setting up first sliding slot and second sliding slot on the battery support platform, and installing mounting hole calibration device on the top of battery support platform, through first sliding slot and second sliding slot cooperation to the installation hole calibration device is positioned, and makes installation hole calibration device can horizontal sliding, installs the battery, and adjusts installation hole calibration device to with the installation hole position of battery is compatible place, and emits laser from the installation hole of battery, adjusts the position of hoist, makes laser drop point to be in the installation hole of automobile battery mounting groove again to the battery is hoisted, thereby the convenience and security of battery installation are improved.
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Description

Technical Field

[0001] This utility model relates to the field of automotive battery installer technology, and in particular to a new energy vehicle battery installer. Background Technology

[0002] When assembling or repairing new energy vehicles, it is often necessary to remove the power battery. After the vehicle repair is completed, the power battery needs to be reassembled into the vehicle.

[0003] The power batteries of new energy vehicles are quite heavy, and devices such as lifters are usually used to support them before disassembly or installation. During battery assembly, the position of the battery relative to the vehicle's battery compartment is often visually observed and adjusted before lifting. However, visual observation can only roughly confirm the installation position. After the battery is lifted, its position needs to be fine-tuned to ensure the battery mounting holes align with the vehicle's battery compartment. Because of the weight of new energy vehicle batteries, the center of gravity of the lifter shifts upward when the battery is lifted. Moving the lifter at this time can easily cause tipping or battery detachment, and workers also need to perform positional checks next to the battery.

[0004] Therefore, this application proposes a new energy vehicle battery installer to improve the ease of installation when installing new energy vehicle batteries. Utility Model Content

[0005] In view of the shortcomings of the prior art mentioned above, the purpose of this utility model is to provide a new energy vehicle battery installer to solve the problem of inconvenient battery installation port calibration mentioned in the prior art.

[0006] To achieve the above and other related objectives, this utility model provides a new energy vehicle battery installer, including a lifter, a telescopic support arm installed above the lifter, and a battery support platform supported on the top of the telescopic support arm.

[0007] The battery support platform has a first sliding groove at its axis, and second sliding grooves are symmetrically provided on both sides of the first sliding groove. A mounting hole calibration device is installed on the top of the battery support platform through the cooperation of the first and second sliding grooves.

[0008] The mounting hole calibration device can move horizontally along the track of the first slide.

[0009] Preferably, a plurality of battery support feet are mounted on the top of the first chute, and the top of the battery support feet is higher than the top of the mounting hole calibration device.

[0010] Preferably, each of the battery support feet is provided with a groove, the top of which is higher than the top of the mounting hole calibration device.

[0011] Preferably, the mounting hole calibration device includes a horizontal support bar, and two limiting sliders are symmetrically arranged at the bottom of the horizontal support bar, each of the limiting sliders extending into the interior of a corresponding second slide groove;

[0012] The bottom of the horizontal support bar is provided with a power connection port, which extends into the interior of the first groove;

[0013] The top of the horizontal support bar is provided with two sets of symmetrical fine-tuning grooves, and the top of the horizontal support bar is equipped with two sets of laser generators. All the laser generators are installed inside the fine-tuning grooves, and the laser generators can slide along the trajectory of the fine-tuning grooves.

[0014] The bottom of the battery support platform is provided with a mounting plate, and the mounting plate is connected to two limit sliders by bolts.

[0015] A battery box is provided at the bottom of the mounting plate, and a power switch is provided on the battery box. The power connection port is electrically connected to the power switch.

[0016] Preferably, each of the fine-tuning grooves is provided with an electrode slide rail at its inner bottom, and the two electrode slide rails are respectively connected to the positive and negative terminals of the power switch;

[0017] The laser generator transmits current through an electrode slide rail.

[0018] Preferably, the length of the electrode slide rail is equal to the length of the fine-tuning slide groove.

[0019] Preferably, the laser generator includes a guide block, the bottom of which is provided with two traction feet, each of which extends into the interior of a corresponding fine-tuning groove. The bottom of the traction feet is provided with a power supply electrode post, and the top of the guide block is provided with a laser emitting head, which is electrically connected to the power supply electrode post.

[0020] Preferably, the power supply electrode post is a circular metal post, the electrode slide rail is a metal ring with an opening, and the power supply electrode post is inserted into the interior of the electrode slide rail from the opening of the electrode slide rail.

[0021] Preferably, the inner diameter of the electrode slide rail is smaller than the diameter of the power supply electrode post, and the electrode slide rail is elastic.

[0022] As described above, the new energy vehicle battery installer of this utility model has the following beneficial effects:

[0023] 1. This utility model improves the convenience and safety of battery installation by opening a first slide groove and a second slide groove on the battery support platform and installing a mounting hole calibration device on the top of the battery support platform. The first slide groove and the second slide groove cooperate to limit the mounting hole calibration device and allow the mounting hole calibration device to slide horizontally. When installing the battery, the mounting hole calibration device is adjusted to match the position of the battery mounting hole, and a laser is emitted from the battery mounting hole. The position of the lifter is adjusted so that the laser landing point is placed in the mounting hole of the car battery mounting slot, and then the battery is lifted, thereby improving the convenience and safety of battery installation.

[0024] 2. This utility model provides battery support feet on the top of the battery support platform to support the battery, thereby creating a gap between the bottom of the battery and the top of the mounting hole calibration device. This allows the mounting hole calibration device to be adjusted in position after the battery is placed, and prevents the mounting hole calibration device from contacting the battery, thus protecting both the battery and the mounting hole calibration device.

[0025] 3. In this utility model, the mounting plate is set at the bottom of the battery support platform, and the mounting plate is connected to the limiting slider by bolts. After adjusting the position of the horizontal support bar, the mounting plate can be tightened to apply pressure to fix the position of the horizontal support bar. After adjusting the position of the laser generator, the electrode slide rail applies elastic pressure to the power supply electrode column to reduce the flexibility of the power supply electrode column to avoid the horizontal support bar and the laser generator from shifting during the movement.

[0026] Therefore, this utility model effectively overcomes the various shortcomings of the prior art and has high industrial application value. Attached Figure Description

[0027] Figure 1 The diagram shown is a structural schematic of this utility model.

[0028] Figure 2 The image shown is a top view of the mounting position of the mounting hole calibration device of this utility model.

[0029] Figure 3 The diagram shown is a structural schematic of the mounting hole calibration device of this utility model.

[0030] Figure 4 The diagram shown is a structural schematic of the horizontal support bar of this utility model.

[0031] Figure 5 The diagram shown is a structural schematic of the laser generator of this utility model.

[0032] Figure 6 The image shown is a cross-sectional view of the internal structure of the fine-tuning groove of this utility model.

[0033] Component designation explanation:

[0034] 1. Lifting device; 2. Telescopic support arm;

[0035] 3. Battery support platform; 31. First slide rail; 32. Second slide rail; 33. Battery support foot;

[0036] 4. Mounting hole calibration device; 41. Horizontal support bar; 42. Limiting slider; 43. Fine-tuning slide; 431. Electrode slide rail; 44. Power connection port; 45. Laser generator; 451. Guide block; 452. Traction contact foot; 453. Power supply electrode post; 454. Laser emitter head; 46. Mounting plate; 47. Battery box; 48. Power switch. Detailed Implementation

[0037] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0038] Please see Figures 1 to 6 It should be understood that the structures, proportions, sizes, etc., illustrated in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and are not intended to limit the scope of this invention. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of this invention, should still fall within the scope of the technical content disclosed in this invention. Furthermore, the terms such as "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and are not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention.

[0039] like Figure 1 and Figure 2 As shown, this utility model provides a new energy vehicle battery installer, including a lifter 1. The lifter 1 is equipped with a device such as a cylinder, hydraulic cylinder, or electric push rod that can provide telescopic driving force. Multiple casters are provided at the bottom of the lifter 1, allowing the entire device to be easily moved and repositioned. A telescopic support arm 2 is installed on top of the lifter 1. The telescopic support arm 2 is driven to rise and fall by hydraulic or electric power. A battery support platform 3 is supported on the top of the telescopic support arm 2. When installing the battery, the battery is placed on the battery support platform 3, and then the battery is driven to the battery mounting slot of the vehicle by the lifting of the telescopic support arm 2.

[0040] Specifically, the battery support platform 3 has a first sliding groove 31 at its axis, and second sliding grooves 32 symmetrically formed on both sides of the first sliding groove 31. A mounting hole calibration device 4 is mounted on the top of the battery support platform 3 through the cooperation of the first sliding groove 31 and the second sliding groove 32. The mounting hole calibration device 4 can move horizontally along the track of the first sliding groove 31. In use, the position of the mounting hole calibration device 4 is adjusted according to the battery installation position, so that the laser beam emitted by the mounting hole calibration device 4 penetrates the battery mounting hole. Then, the entire device is moved so that the battery is at the bottom of the car battery mounting slot. The position of the entire device is then fine-tuned so that the laser point of the mounting hole calibration device 4 is placed in the corresponding screw hole for fixing the battery in the car battery mounting slot. Finally, the battery is lifted so that it can be accurately inserted into the car battery mounting slot. The entire adjustment and calibration can be completed on the ground. Therefore, there is no possibility of the battery or equipment tipping over, improving safety and the convenience of battery installation.

[0041] like Figure 1 As shown, in some embodiments, the top of the first slide groove 31 of this invention is equipped with multiple battery support feet 33 for supporting the battery. The battery support feet 33 can be detachably mounted on the top of the battery support platform 3, and their positions can be adjusted to accommodate more battery models. The top of the battery support feet 33 is higher than the top of the mounting hole calibration device 4, thus leaving a gap between the bottom of the battery and the top of the mounting hole calibration device 4 after the battery is supported by the battery support feet 33, facilitating adjustment of the position of the mounting hole calibration device 4. Simultaneously, it also prevents the battery from directly pressing on the mounting hole calibration device 4, thus avoiding damage to the mounting hole calibration device 4 and / or the battery.

[0042] like Figure 1 As shown, in some embodiments, each battery support foot 33 of this invention is provided with a groove to limit the battery and prevent it from sliding sideways under inertial force during device movement. The top of the groove is higher than the top of the mounting hole calibration device 4, thus limiting the battery while preventing it from contacting the mounting hole calibration device 4.

[0043] like Figures 1-4 As shown, in some embodiments, the mounting hole calibration device 4 of this utility model includes a horizontal support bar 41, which is horizontally placed on top of the battery support platform 3. Two limiting sliders 42 are symmetrically arranged at the bottom of the horizontal support bar 41, each extending into the interior of a corresponding second slide groove 32. Through the cooperation of the limiting sliders 42 and the second slide groove 32, the horizontal support bar 41 can only move along the trajectory of the second slide groove 32.

[0044] The bottom of the horizontal support bar 41 is provided with a power connection port 44, which can be connected to a power source via a wire. The power connection port 44 extends into the interior of the first slide groove 31, thereby facilitating the arrangement of cables.

[0045] The top of the horizontal support bar 41 is provided with two sets of symmetrical fine-tuning grooves 43, and two sets of laser generators 45 are installed on the top of the horizontal support bar 41. All laser generators 45 are installed inside the fine-tuning grooves 43, and the laser generators 45 can slide along the trajectory of the fine-tuning grooves 43. By adjusting the positions of the horizontal support bar 41 and the laser generators 45 respectively, multi-dimensional position adjustment can be achieved to accommodate more battery models. The two sets of laser generators 45 form two light spots. Positioning the battery using these two light spots ensures completely accurate battery installation.

[0046] The bottom of the battery support platform 3 is equipped with a mounting plate 46, which is bolted to two limiting sliders 42, thus preventing the limiting sliders 42 from disengaging from the constraint of the second slide groove 32. Simultaneously, after adjusting the position of the horizontal support bar 41, tightening the bolts applies pressure to the bottom of the battery support platform 3 using the mounting plate 46 to fix the position of the horizontal support bar 41, preventing displacement of the horizontal support bar 41 during equipment movement.

[0047] A battery box 47 is located at the bottom of the mounting plate 46. The battery box 47 contains a battery that powers the laser generator 45. A power switch 48 is located on the battery box 47 to control the on / off state of the battery power supply. A power connection port 44 is electrically connected to the power switch 48, thereby controlling the on / off state of laser excitation by the laser generator 45.

[0048] like Figure 6 As shown, in some embodiments, each fine-tuning groove 43 of this invention has an electrode slide rail 431 at its inner bottom, and the two electrode slide rails 431 are respectively connected to the positive and negative terminals of the power switch 48. The laser generator 45 transmits current through the electrode slide rails 431. The length of the electrode slide rail 431 is equal to the length of the fine-tuning groove 43. When the laser generator 45 is in the sliding adjustment position, the laser generator 45 is always in contact with the electrode slide rail 431, thereby ensuring that the laser generator 45 can be stably powered.

[0049] like Figure 5As shown, in some embodiments, the laser generator 45 of this invention includes a guide block 451. Two traction feet 452 are provided at the bottom of the guide block 451, each extending into the interior of a corresponding fine-tuning groove 43. The movement trajectory of the guide block 451 can be limited by the cooperation of the traction feet 452 and the fine-tuning groove 43. A power supply electrode post 453 is provided at the bottom of the traction feet 452, and the power supply electrode post 453 contacts the corresponding electrode rail 431. A laser emitting head 454 is provided at the top of the guide block 451, and the laser emitting head 454 is electrically connected to the power supply electrode post 453. When powered on, the laser emitting head 454 emits a colored laser. When the laser passes through the battery mounting hole, the point where the laser falls is the position of the battery mounting hole, facilitating battery position calibration.

[0050] like Figure 5 and Figure 6 As shown, in some embodiments, the power supply electrode post 453 of this invention is a circular metal post, and the electrode slide rail 431 is a metal ring with an opening. During installation, the power supply electrode post 453 can be inserted into the interior of the electrode slide rail 431 from its opening. The electrode slide rail 431 covers the outer surface of the power supply electrode post 453, increasing the contact area and making the power supply more stable. Furthermore, the power supply electrode post 453 can slide within the electrode slide rail 431.

[0051] like Figure 1 As shown, in some embodiments, the inner diameter of the electrode slide rail 431 of this invention is smaller than the diameter of the power supply electrode post 453, and the electrode slide rail 431 is elastic. This allows the electrode slide rail 431 to apply pressure to the outer surface of the power supply electrode post 453 under the elastic force, preventing the guide block 451 from easily shifting after position adjustment.

[0052] In summary, the new energy vehicle battery installer of this utility model improves the convenience and safety of battery installation by opening a first sliding groove 31 and a second sliding groove 32 on the battery support platform 3 and installing a mounting hole calibration device 4 on the top of the battery support platform 3. The first sliding groove 31 and the second sliding groove 32 cooperate to limit the mounting hole calibration device 4 and allow the mounting hole calibration device 4 to slide horizontally. When installing the battery, the mounting hole calibration device 4 is adjusted to match the position of the battery mounting hole, and a laser is emitted from the battery mounting hole. The position of the lifter 1 is adjusted so that the laser point is placed in the mounting hole of the car battery mounting slot and then the battery is lifted.

[0053] This utility model provides battery support feet 33 on the top of the battery support platform 3, which support the battery and leave a gap between the bottom of the battery and the top of the mounting hole calibration device 4. This allows the mounting hole calibration device 4 to be adjusted in position after the battery is placed, and prevents the mounting hole calibration device 4 from contacting the battery. This protects both the battery and the mounting hole calibration device 4.

[0054] In this invention, the mounting plate 46 is placed at the bottom of the battery support platform 3, and the mounting plate 46 is connected to the limiting slider 42 by bolts. After adjusting the position of the horizontal support bar 41, the mounting plate 46 can be tightened to apply pressure to fix the position of the horizontal support bar 41. After adjusting the position of the laser generator 45, the electrode slide rail 431 applies elastic pressure to the power supply electrode post 453 to reduce the flexibility of the power supply electrode post 453 sliding, so as to avoid the horizontal support bar 41 and the laser generator 45 from shifting during the movement.

[0055] Therefore, this utility model effectively overcomes the various shortcomings of the prior art and has high industrial application value.

[0056] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A battery installer for new energy vehicles, characterized in that, Includes a lifter (1), a telescopic support arm (2) is installed above the lifter (1), and a battery support platform (3) is supported on the top of the telescopic support arm (2); The battery support platform (3) has a first slide groove (31) at its axis, and second slide grooves (32) are symmetrically provided on both sides of the first slide groove (31). The top of the battery support platform (3) is equipped with a mounting hole calibration device (4) through the cooperation of the first slide groove (31) and the second slide groove (32). The mounting hole calibration device (4) can move horizontally along the track of the first slide (31).

2. The new energy vehicle battery mounter according to claim 1, characterized in that: The top of the first chute (31) is equipped with a plurality of battery support feet (33), the top of which is higher than the top of the mounting hole calibration device (4).

3. The new energy vehicle battery mounter according to claim 2, characterized in that: Each of the battery support feet (33) is provided with a groove, the top of which is higher than the top of the mounting hole calibration device (4).

4. The new energy vehicle battery mounter according to claim 1, characterized in that: The mounting hole calibration device (4) includes a horizontal support bar (41), and two limiting sliders (42) are symmetrically arranged at the bottom of the horizontal support bar (41), each of the limiting sliders (42) extending into the interior of the corresponding second slide groove (32); The bottom of the horizontal support bar (41) is provided with a power connection port (44), which extends into the interior of the first groove (31); The top of the horizontal support bar (41) is provided with two sets of symmetrical fine-tuning grooves (43), and the top of the horizontal support bar (41) is provided with two sets of laser generators (45). All the laser generators (45) are installed inside the fine-tuning grooves (43), and the laser generators (45) can slide along the trajectory of the fine-tuning grooves (43). The bottom of the battery support platform (3) is provided with a mounting plate (46), and the mounting plate (46) is connected to two limit sliders (42) by bolts; A battery box (47) is provided at the bottom of the mounting plate (46), and a power switch (48) is provided on the battery box (47). The power connection port (44) is electrically connected to the power switch (48).

5. The new energy vehicle battery mounter according to claim 4, characterized in that: Each of the fine-tuning slides (43) is provided with an electrode slide rail (431) at its inner bottom, and the two electrode slide rails (431) are respectively connected to the positive and negative poles of the power switch (48); The laser generator (45) transmits current through the electrode slide rail (431).

6. The new energy vehicle battery mounter according to claim 5, characterized in that: The length of the electrode slide rail (431) is equal to the length of the fine-tuning slide groove (43).

7. The new energy vehicle battery mounter according to claim 6, characterized in that: The laser generator (45) includes a guide block (451), the bottom of which is provided with two traction feet (452), each of which extends into the interior of a corresponding fine-tuning groove (43). The bottom of the traction foot (452) is provided with a power supply electrode post (453), and the top of the guide block (451) is provided with a laser emitting head (454), which is electrically connected to the power supply electrode post (453).

8. The new energy vehicle battery mounter according to claim 7, characterized in that: The power supply electrode post (453) is a circular metal post, and the electrode slide rail (431) is a metal ring with an opening. The power supply electrode post (453) is inserted into the interior of the electrode slide rail (431) from the opening of the electrode slide rail (431).

9. The new energy vehicle battery mounter according to claim 8, characterized in that: The inner diameter of the electrode slide rail (431) is smaller than the diameter of the power supply electrode post (453), and the electrode slide rail (431) is elastic.