Automobile wire harness sheath pressing and fixing device

By designing a pressure plate, lifting device, and pressure adjustment system, the problem of uneven manual clamping force between the wire harness sheath and the hook and loop was solved, achieving a highly efficient and stable bonding effect and improving processing quality and efficiency.

CN224367429UActive Publication Date: 2026-06-16YINGKOU ABE HARNESS

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YINGKOU ABE HARNESS
Filing Date
2025-06-10
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

In the existing technology, the manual pressing of the wire harness sheath and the fastener cannot guarantee that the pressure is consistent in each processing, resulting in poor bonding effect and low efficiency.

Method used

A clamping and fixing device for automotive wiring harness sheaths was designed, comprising a pressure plate, a lifting device, a sheath positioning device, and a pressure regulating device. The lifting device drives the pressure plate to descend, and the pressure regulating device precisely controls the clamping force. Combined with a photoelectric sensor to detect the position of the sheath, accurate bonding is ensured.

🎯Benefits of technology

This achieves stable bonding between the wire harness sheath and the snap fastener, improving processing quality and efficiency while reducing the time and effort required for manual operation.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224367429U_ABST
    Figure CN224367429U_ABST
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Abstract

The utility model discloses a kind of automobile wire harness sheath compression fixing device, including pressing plate, lifting device, sheath positioning device and pressure regulating device;To be processed wire harness sheath is installed on sheath positioning device, lifting device is located sheath positioning device side, pressing plate is located on lifting device, lifting device can drive pressing plate to descend, the to-be-processed wire harness sheath of being arranged in the lower side of pressing plate is fixedly pressed with the hasp placed on it, pressure regulating device is connected with lifting device, and pressure regulating device can adjust the down pressure of lifting device and pressing plate.The utility model discloses a kind of automobile wire harness sheath compression fixing device, is placed in the to-be-processed wire harness sheath of sheath positioning device inside by the lifting device driving pressing plate descending implementation hasp compression close, and the down pressure size of required pressing plate is adjusted by the pressure regulating device setting, to ensure the effect that wire harness sheath and hasp adhere, guarantee processing quality, improve processing efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of wire harness sheath technology, and in particular to a clamping and fixing device for automotive wire harness sheaths. Background Technology

[0002] Automotive wiring harness sheaths are key protective components in wiring harness systems. They are mainly used to wrap and secure the wiring harness, isolate the wires from external environmental damage, and ensure the safe and stable operation of the circuit system.

[0003] To prevent wear between the wire harness sheath and automotive parts, it is usually necessary to attach a fastener (mushroom-shaped hook and loop fastener) to the wire harness sheath for easy fixation. Currently, the operation of pressing the hook and loop fastener onto the wire harness sheath is all done manually. However, manual pressing cannot guarantee that the pressure is the required pressure every time, which makes it difficult to ensure the adhesion between the wire harness sheath and the hook and loop fastener. This results in a low product qualification rate, and the manual pressing method is time-consuming, labor-intensive, and has low processing efficiency. Utility Model Content

[0004] This utility model provides a clamping and fixing device for automotive wiring harness sheaths to overcome the above-mentioned problems.

[0005] To achieve the above objectives, the technical solution of this utility model is as follows:

[0006] A pressure clamping and fixing device for automotive wiring harness sheaths includes a pressure plate, a lifting device, a sheath positioning device, and a pressure regulating device.

[0007] The sheath of the wire harness to be processed is installed on the sheath positioning device. The lifting device is located on one side of the sheath positioning device. The pressure plate is located on the lifting device. The lifting device can drive the pressure plate to descend and press and fix the sheath of the wire harness to be processed located on the lower side of the pressure plate and the fastener placed on it. The pressure regulating device is connected to the lifting device and can adjust the downward pressure of the lifting device and the pressure plate.

[0008] Furthermore, the lifting device includes a support plate and a cylinder, the cylinder is vertically mounted on the support plate, the piston end of the cylinder is provided with the pressure plate, and the pressure regulating device is connected to the cylinder through a pipeline.

[0009] Furthermore, the pressure regulating device includes a pressure regulator and a pneumatic pressure divider valve, the pneumatic pressure divider valve being connected to the pressure regulator and the cylinder respectively via pipelines.

[0010] Furthermore, the pressure regulating device also includes a controller, which is electrically connected to the pneumatic pressure divider valve.

[0011] Furthermore, the sheath positioning device includes a positioning block and a photoelectric sensor. The positioning block is provided with a sheath mounting groove for placing the sheath of the wire harness to be processed. The photoelectric sensor is located on the positioning block and on both sides of the sheath mounting groove. The photoelectric sensor is used to detect whether the sheath of the wire harness to be processed is installed in the sheath mounting groove.

[0012] Furthermore, it also includes a control panel, which is electrically connected to the controller.

[0013] Furthermore, it also includes a housing and a base plate. The housing, the lifting device, and the protective sleeve positioning device are disposed on the base plate. The housing is disposed outside the lifting device and the protective sleeve positioning device. The control panel and the pressure regulator are disposed on the housing.

[0014] The beneficial effects of this utility model are:

[0015] This utility model discloses an automotive wiring harness sheath pressing and fixing device. A lifting device drives the pressure plate to descend, thereby pressing and fitting the wiring harness sheath to be processed into the fastener within the sheath positioning device. A pressure regulating device adjusts the required downward pressure of the pressure plate, thus ensuring the bonding effect between the wiring harness sheath and the fastener, guaranteeing processing quality, and improving processing efficiency. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of an automotive wiring harness sheath clamping and fixing device disclosed in this utility model embodiment. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the structure of an automotive wiring harness sheath clamping and fixing device disclosed in this utility model embodiment. Figure 2 (Casing not shown);

[0019] Figure 3 This is a schematic diagram of the positioning block of an automotive wiring harness sheath clamping and fixing device disclosed in an embodiment of this utility model.

[0020] In the picture:

[0021] 1. Pressure plate;

[0022] 2. Lifting device; 21. Support plate; 22. Cylinder;

[0023] 3. Sheath positioning device; 31. Positioning block; 311. Sheath mounting groove; 32. Photoelectric sensor;

[0024] 4. Pressure regulating device; 41. Pressure regulator; 42. Pneumatic pressure divider valve;

[0025] 5. Control panel;

[0026] 6. Shell;

[0027] 7. Base plate;

[0028] 8. Sheath of the wire harness to be processed;

[0029] 9. Fasteners. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0031] like Figure 1-2 The image shows an automotive wiring harness sheath clamping and fixing device provided in this embodiment, including a pressure plate 1, a lifting device 2, a sheath positioning device 3, and a pressure regulating device 4;

[0032] The wire harness sheath 8 to be processed is installed on the sheath positioning device 3. The lifting device 2 is located on one side of the sheath positioning device 3. The pressure plate 1 is located on the lifting device 2. The lifting device 2 can drive the pressure plate 1 to descend, pressing and bonding the wire harness sheath 8 to be processed, which is located on the lower side of the pressure plate 1, to the fastener 9 placed on it. The pressure adjusting device 4 is connected to the lifting device 2. The pressure adjusting device 4 can adjust the downward pressure of the lifting device 2 and the pressure plate 1.

[0033] This utility model discloses an automotive wiring harness sheath pressing and fixing device. A lifting device drives the pressure plate to descend, thereby pressing and fitting the wiring harness sheath to be processed into the fastener within the sheath positioning device. A pressure regulating device adjusts the required downward pressure of the pressure plate, thus ensuring the bonding effect between the wiring harness sheath and the fastener, guaranteeing processing quality, and improving processing efficiency.

[0034] In a specific embodiment, the lifting device 2 includes a support plate 21 and a cylinder 22. The cylinder 22 is vertically mounted on the support plate 21, and the piston end of the cylinder 22 is provided with the pressure plate 1. The pressure regulating device 4 is connected to the cylinder 22 through a pipeline. The pressure regulating device 4 can adjust the air intake or exhaust of the cylinder 22 to drive the cylinder 22 to extend, hold, or retract, thereby driving the pressure plate 1 to complete the pressing process of the wire harness sheath 8 and the fastener to be processed.

[0035] In a specific embodiment, the pressure regulating device 4 includes a pressure regulator 41 and a pneumatic pressure divider valve 42. The pneumatic pressure divider valve 42 is connected to the pressure regulator 41 and the cylinder 22 via pipelines. The pneumatic pressure divider valve 42 can provide the required pressure to the cylinder 22 according to a specific ratio based on the actual required clamping force, thereby precisely controlling the downward pressure of the cylinder 22 and ensuring that the cylinder 22 can obtain appropriate pressure to achieve different action requirements. When it is necessary to adjust the downward pressure of the cylinder 22, a basic output pressure is first set by the pressure regulator, and then the pneumatic pressure divider valve is used to further distribute and fine-tune this pressure to meet the precise pressure requirements of the cylinder 22 in different working environments, ensuring the bonding effect between the wire harness sheath and the hook and loop. The adjustment of the downward pressure of the cylinder by the pneumatic pressure divider valve is prior art, and its more specific principle will not be elaborated here.

[0036] In a specific embodiment, the pressure regulating device 4 further includes a controller, which is electrically connected to the pneumatic pressure dividing valve.

[0037] In a specific embodiment, a control screen 5 is also included, which is electrically connected to the controller. In this embodiment, the control screen is a touch screen, and the controller is a microcontroller, used to receive parameter signals from the control screen and output electrical signals to the pneumatic pressure divider valve. The pneumatic pressure divider valve receives the gas output by the pressure regulator and adjusts the intake and exhaust paths of the cylinder 22 according to the control electrical signals, thereby controlling the extension, holding, or retraction of the cylinder 22, thereby driving the pressure plate 1 to perform clamping processing on the wire harness sheath 8 and the buckle 9 to be processed. The process of the controller receiving and outputting signals is existing technology, and its principle processing will not be described in detail.

[0038] In a specific embodiment, such as Figure 3As shown, the sheath positioning device 3 includes a positioning block 31 and a photoelectric sensor 32. The positioning block 31 is provided with a sheath mounting groove 311 for placing the sheath 8 of the wire harness to be processed. The photoelectric sensor 32 is disposed on the positioning block 31 and on both sides of the sheath mounting groove 311. The photoelectric sensor 32 is used to detect whether the sheath 8 of the wire harness to be processed is installed in the sheath mounting groove 311. In this embodiment, the pressure plate is arranged horizontally, and the cross-sectional area of ​​the pressure plate 1 is larger than the cross-sectional area of ​​the sheath mounting groove to ensure that the pressure plate The area of ​​1 ensures the force-bearing area between the hook and the wire harness sheath, thus ensuring the bonding effect between the two; the positioning block 31 facilitates the positioning of the wire harness sheath to be processed and ensures the stability of the position of the wire harness sheath to be processed during the pressing process; the photoelectric sensor 32 is a through-beam photoelectric sensor 32 respectively set on both sides of the bottom of the sheath mounting groove 311. When the sheath is in place, it blocks the light beam, thereby detecting whether the wire harness sheath 8 to be processed is installed in the sheath mounting groove, avoiding poor bonding between the wire harness sheath and the hook due to improper installation of the sheath.

[0039] In a specific embodiment, the device further includes a housing 6 and a base plate 7. The housing 6, the lifting device 2, and the sheath positioning device 3 are mounted on the base plate 7. The housing 6 is located outside the lifting device 2 and the sheath positioning device 3. The control panel 5 and the pressure regulator 41 are mounted on the housing. The pneumatic pressure dividing valve 42 is mounted on the base plate 7. The support plate 21 and the positioning block 31 are detachably mounted on the base plate by bolts. When processing different models of sheaths, the corresponding positioning block 31 can be replaced. The base plate 7 can improve the convenience of overall device movement and also improve the overall stability of the device. The housing 6 is used to protect the internal device. The housing 6 is provided with a pipe installation through hole. The pressure regulator is located on the outside of the housing to facilitate adjustment of the initial air pressure value. One end of the pipe is connected to the pressure regulator, and the other end of the pipe is connected to the pneumatic pressure dividing valve inside the housing through the installation through hole.

[0040] When using this device, install the corresponding positioning blocks on the base plate according to the model of the wire harness sheath to be processed, pre-adjust the air pressure value of the pressure regulator, input the holding time and processing number (the number of pressing down is set according to the number of wire harness sheaths to be processed) through the control panel 5, place the wire harness sheath to be processed with the fasteners already pasted on the surface into the sheath installation slot, press the start button, the pressure regulator, pneumatic pressure valve and cylinder start, and perform the pressing and bonding process of the wire harness sheath and the fasteners. After the processing is completed, the cylinder drives the pressure plate to lift up, and remove the pasted and pressed wire harness sheath from the positioning block, completing the processing of this wire harness sheath. Remove the pressed wire harness sheath from the positioning block, place the next wire harness sheath to be processed into the sheath installation slot, and the pressure plate repeats the above actions until all the wire harness sheaths to be processed and the fasteners are pressed together.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A clamping and fixing device for automotive wiring harness sheaths, characterized in that, It includes a pressure plate (1), a lifting device (2), a sheath positioning device (3), and a pressure regulating device (4); The wire harness sheath (8) to be processed is installed on the sheath positioning device (3). The lifting device (2) is located on one side of the sheath positioning device (3). The pressure plate (1) is located on the lifting device (2). The lifting device (2) can drive the pressure plate (1) to descend and press and fix the wire harness sheath (8) to be processed located on the lower side of the pressure plate (1) and the buckle (9) placed on it. The pressure regulating device (4) is connected to the lifting device (2). The pressure regulating device (4) can adjust the downward pressure of the lifting device (2) and the pressure plate (1).

2. The automotive wiring harness sheath clamping and fixing device according to claim 1, characterized in that, The lifting device (2) includes a support plate (21) and a cylinder (22). The cylinder (22) is vertically mounted on the support plate (21). The piston end of the cylinder (22) is provided with the pressure plate (1). The pressure regulating device (4) is connected to the cylinder (22) through a pipeline.

3. The automotive wiring harness sheath clamping and fixing device according to claim 2, characterized in that, The pressure regulating device (4) includes a pressure regulator (41) and a pneumatic pressure divider valve (42), which is connected to the pressure regulator (41) and the cylinder (22) via pipelines.

4. The automotive wiring harness sheath clamping and fixing device according to claim 3, characterized in that, The pressure regulating device (4) also includes a controller, which is electrically connected to the pneumatic pressure divider valve (42).

5. The automotive wiring harness sheath clamping and fixing device according to claim 1, characterized in that, The sheath positioning device (3) includes a positioning block (31) and a photoelectric sensor (32). The positioning block (31) is provided with a sheath mounting groove (311) for placing the sheath (8) of the wire harness to be processed. The photoelectric sensor (32) is located on the positioning block (31) and on both sides of the sheath mounting groove (311). The photoelectric sensor (32) is used to detect whether the sheath (8) of the wire harness to be processed is installed in the sheath mounting groove (311).

6. The automotive wiring harness sheath clamping and fixing device according to claim 4, characterized in that, It also includes a control panel (5), which is electrically connected to the controller.

7. The automotive wiring harness sheath clamping and fixing device according to claim 6, characterized in that, It also includes a housing (6) and a base plate (7). The housing (6), the lifting device (2) and the sheath positioning device (3) are located on the base plate (7). The housing (6) is located outside the lifting device (2) and the sheath positioning device (3). The control panel (5) and the pressure regulator (41) are located on the housing (6).