Automatic oil sludge scraping and cleaning device

By designing an automatic sludge scraping and cleaning device with a scraper and brush-like structure, the problem of difficult-to-clean sludge inside the filter screen holes has been solved, achieving efficient cleaning of the filter screen and improving the filtration effect.

CN224370790UActive Publication Date: 2026-06-19JIANGE COUNTY JIANSHAN FOOD CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGE COUNTY JIANSHAN FOOD CO LTD
Filing Date
2025-06-17
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

In existing technologies, it is difficult to completely clean the sludge inside the filter mesh during rapeseed oil production, resulting in poor filtration performance.

Method used

An automatic sludge scraping and cleaning device was designed, including a scraper structure and a brush loosening and crushing structure. The scraper structure is used to scrape off the sludge, and the brush loosening and crushing structure drives the blades and brush bristles to rotate through the central block, loosening and crushing the sludge. The scraper blocks scrape off the sludge, ensuring that the filter holes are not clogged.

Benefits of technology

It achieves thorough cleaning of the filter screen holes, avoids clogging, improves filtration efficiency and effectiveness, and facilitates the replacement of brush bristles, thus improving cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224370790U_ABST
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Abstract

The utility model belongs to the field of rapeseed oil production and processing, disclose an oil sludge automatic scraping cleaning equipment, oil groove, oil groove sets up above ground, the bottom surface of oil groove is fixed with filter plate, scraper structure, scraper structure sets up above oil groove is used for scraping off oil sludge, brush loose broken structure, brush loose broken structure includes central block, first telescopic link, second telescopic link, blade and brush block, the wall surface of central block sets up a plurality of blades, and the blade is annular distribution, and central block rotation drives all blades and brush block rotation, and brush block carries out brush loose to higher oil sludge, and higher oil sludge loosens and becomes short, and blade is taken down by spring, and blade carries out the comminution to oil sludge, and scraping block is scraped more easily, and spring can adjust the position of blade and brush block according to the height of oil sludge, and blade and brush block move forward while rotating, and clean the whole filter plate, when scraping block resets, brush block cleans the filter hole of filter plate unceasingly, and the filter hole will not be blocked.
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Description

Technical Field

[0001] This utility model belongs to the field of rapeseed oil production and processing, specifically, it relates to an automatic oil sludge scraping and cleaning device. Background Technology

[0002] The automatic rapeseed oil sludge scraping and cleaning equipment is an automated device specifically designed for cleaning oil sludge and impurities during the rapeseed oil production process.

[0003] The prior art discloses a rapeseed oil sludge scraping device (CN202420464360.6), which includes a frame-shaped body and a filter screen disposed at the bottom of the frame-shaped body. It also includes a sludge scraping assembly disposed inside the frame-shaped body. The sludge scraping assembly includes a first sludge scraper and a second sludge scraper. The first sludge scraper is disposed between the vertical walls on both sides of the frame-shaped body and can slide along the length of the frame-shaped body. The bottom of the first sludge scraper abuts against the upper surface of the filter screen. The second sludge scraper is disposed inside the first sludge scraper and can slide up and down inside the first sludge scraper. Filter holes are provided on both the first sludge scraper and the second sludge scraper.

[0004] Oil sludge has strong adhesion. When the oil sludge accumulates too high, the existing first and second scraper blades can only scrape the oil sludge off the filter screen by scraping. The oil sludge that accumulates too high is easily scraped and spread out, clogging the filter screen holes. The oil sludge inside the filter screen holes is even more difficult to clean, and the scraping is incomplete and affects filtration.

[0005] In view of this, this utility model is proposed. Utility Model Content

[0006] To solve the technical problem of the difficulty in cleaning the oil sludge inside the filter screen holes, which affects filtration, the basic concept of the technical solution adopted by this utility model is: an automatic oil sludge scraping and cleaning device, including an oil tank, which is set above the ground, and a filter plate is fixed on the bottom surface of the oil tank.

[0007] The scraper structure is positioned above the oil tank to scrape off oil sludge.

[0008] The brushing and crushing structure is located below the scraper structure. The brushing and crushing structure includes a central block, a first telescopic rod, a second telescopic rod, blades, and brush bristle blocks. Several blades are arranged in a ring on the wall of the central block. Each blade is movably connected to a brush bristle block. The top surface of the central block is fixedly connected to the bottom surface of the second telescopic rod. The first telescopic rod and the second telescopic rod are elastically connected. There are several sets of brushing and crushing structures. A rack is provided on one side of the oil tank to drive all the blades and brush bristle blocks to rotate.

[0009] In a preferred embodiment of the present invention, the scraper structure further includes a scraper block and a sliding groove. A sliding groove is provided on each side of the inner wall of the oil groove, and the two ends of the scraper block are slidably connected to a sliding groove. The overall shape of the scraper block is L-shaped.

[0010] In a preferred embodiment of the present invention, the scraper structure further includes a first protective cover, an adjusting block, a motor, and a lead screw. The two ends of the lead screw are rotatably connected to the two sides of the inner wall of the first protective cover. The adjusting block is threadedly connected to the lead screw. One end of the adjusting block is fixedly connected to one side of the scraper. The motor is fixedly mounted on the outside of the first protective cover, and the rotating shaft of the motor is fixedly connected to one end of the lead screw. The first protective cover is fixedly connected to one side of the oil tank. A movable opening is provided on one side of the first protective cover, and the end of the adjusting block is located in the movable opening.

[0011] In a preferred embodiment of this utility model, the brushing and breaking structure further includes gears, springs, and a second protective cover. One end of each first telescopic rod passes through the scraper and is fixedly connected to the bottom surface of a gear. The first telescopic rod is rotatably connected to the scraper. Each adjacent gear meshes with each other. All gears are housed inside the second protective cover. An opening is provided on the side of the second protective cover near the rack. The second protective cover is fixedly connected to the top surface of the scraper. A gear near the opening extends out of the opening and meshes with the rack. The bottom surface of the rack is fixedly connected to the top surface of the oil groove. The bottom surface of the gear is rotatably connected to the top surface of the scraper.

[0012] In a preferred embodiment of this utility model, the second telescopic rod has a cavity inside, the first telescopic rod extends into the cavity of the second telescopic rod and is slidably connected to the second telescopic rod, and a spring is fixed between the bottom surface of the first telescopic rod and the bottom surface of the inner wall of the second telescopic rod.

[0013] As a preferred embodiment of the present invention, the brush loosening and breaking structure further includes a slot, a block and a bolt. A slot is opened on the bottom surface of each blade, and a block is fixed on the top surface of each brush bristle block. The block engages with the slot, and a threaded hole is opened on the wall of the block. The bolt extends into the slot and is threadedly connected to the threaded hole.

[0014] In a preferred embodiment of the present invention, a bottom plate is provided on one side of the oil tank, a receiving groove is provided on one side of the filter plate, and a side groove is provided on each side of one side of the oil tank. One end of the bottom plate is engaged with the receiving groove, and each side of the bottom plate is slidably connected to a side groove.

[0015] Compared with the prior art, the present invention has the following advantages:

[0016] 1. The rotation of the central block drives all the blades and brush blocks to rotate. The brush blocks loosen the higher oil sludge, and after the oil sludge is loosened, it becomes shorter. The blades are brought downward by the spring and crush the oil sludge. It is easier for the scraper to remove the oil sludge. The spring can adjust the position of the blades and brush blocks according to the height of the oil sludge. The blades and brush blocks move forward while rotating, cleaning the entire filter plate. When the scraper returns to its original position, the brush blocks continuously clean the filter holes of the filter plate, so that the filter holes will not be blocked.

[0017] 2. When the bristles of the brush block are worn, turn the bolt to rotate it out of the threaded hole, remove the clip from the slot, and the brush block will separate from the blade. The brush block can then be replaced, making it easier to brush oil and clay more efficiently.

[0018] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0019] In the attached diagram:

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the present utility model;

[0022] Figure 3 This is a schematic diagram of the brush-loosening and breaking structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the crushing blade of this utility model;

[0024] Figure 5 This is a schematic diagram of the brush block of this utility model;

[0025] Figure 6 This is a schematic diagram of the sewage outlet of this utility model.

[0026] In the diagram: 1. Oil tank; 2. Rack; 3. Gear; 4. First protective cover; 5. Center block; 6. Adjusting block; 7. Motor; 8. Lead screw; 9. Scraper; 10. First telescopic rod; 11. Second telescopic rod; 12. Spring; 13. Blade; 14. Brush block; 15. Slot; 16. Locking block; 17. Bolt; 18. Base plate; 19. Filter plate; 20. Slide groove; 21. Connecting groove; 22. Side groove; 23. Second protective cover. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0028] An automatic sludge scraping and cleaning device, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a brush-loosening and crushing structure is located below the scraper structure. The brush-loosening and crushing structure includes a central block 5, a first telescopic rod 10, a second telescopic rod 11, blades 13, and brush bristle blocks 14. Several blades 13 are arranged in a ring on the wall of the central block 5, and each blade 13 is movably connected to a brush bristle block 14. The top surface of the central block 5 is fixedly connected to the bottom surface of the second telescopic rod 11. The first telescopic rod 10 and the second telescopic rod 11 are elastically connected. Several sets of brush-loosening and crushing structures are present. A rack 2 is provided on one side of the oil tank 1 to drive the rotation of all blades 13 and brush bristle blocks 14. The brush-loosening and crushing structure also includes gears 3, springs 12, and a second protective cover 23. One end of each first telescopic rod 10 passes through the scraper block 9 and... A gear 3 is fixedly connected to the bottom surface, the first telescopic rod 10 is rotatably connected to the scraper block 9, and each adjacent gear 3 meshes with each other. All gears 3 are set inside the second protective cover 23. The second protective cover 23 has an opening on the side near the rack 2. The second protective cover 23 is fixedly connected to the top surface of the scraper block 9. A gear 3 near the opening extends out of the opening and meshes with the rack 2. The bottom surface of the rack 2 is fixedly connected to the top surface of the oil tank 1. The bottom surface of the gear 3 is rotatably connected to the top surface of the scraper block 9. The second telescopic rod 11 has a cavity inside. The first telescopic rod 10 extends into the cavity of the second telescopic rod 11 and slides with the second telescopic rod 11. A spring 12 is fixed between the bottom surface of the first telescopic rod 10 and the bottom surface of the inner wall of the second telescopic rod 11.

[0029] When the gear 3 closest to the opening rotates, it drives the adjacent gear 3, and so on. All the gears 3 drive the first telescopic rod 10 and the second telescopic rod 11 to rotate. The second telescopic rod 11 drives the center block 5 to rotate. The rotation of the center block 5 drives all the blades 13 and brush blocks 14 to rotate. The brush blocks 14 loosen the higher oil sludge. After the higher oil sludge is loosened, it becomes shorter. The blades 13 are brought downward by the spring 12. The blades 13 crush the oil sludge, making it easier for the scraper block 9 to scrape it off. The spring 12 can adjust the position of the blades 13 and brush blocks 14 according to the height of the oil sludge.

[0030] An automatic sludge scraping and cleaning device, such as Figure 1 and Figure 5 As shown, the brush loosening and breaking structure also includes a slot 15, a block 16 and a bolt 17. A slot 15 is opened on the bottom surface of each blade 13, and a block 16 is fixed on the top surface of each brush block 14. The block 16 engages with the slot 15. A threaded hole is opened on the wall of the block 16, and the bolt 17 extends into the slot 15 and is threadedly connected to the threaded hole.

[0031] When the bristles of the bristle block 14 are worn, rotate the bolt 17 to rotate the bolt 17 out of the threaded hole, remove the retaining block 16 from the retaining groove 15, and the bristle block 14 is separated from the blade 13. The bristle block 14 can be replaced, which makes brushing oil and mud more efficient.

[0032] An automatic sludge scraping and cleaning device, such as Figure 1 and Figure 2 As shown, a scraper structure is installed above the oil tank 1 to scrape off oil sludge. The scraper structure also includes a scraper block 9 and a chute 20. A chute 20 is opened on each side of the inner wall of the oil tank 1. Both ends of the scraper block 9 are slidably connected to a chute 20. The scraper block 9 has an overall L-shaped shape. The scraper structure also includes a first protective cover 4, an adjusting block 6, a motor 7, and a lead screw 8. Both ends of the lead screw 8 are rotatably connected to both sides of the inner wall of the first protective cover 4. The adjusting block 6 is threadedly connected to the lead screw 8. One end of the adjusting block 6 is fixedly connected to one side of the scraper block 9. The motor 7 is fixedly installed on the outside of the first protective cover 4, and the rotating shaft of the motor 7 is fixedly connected to one end of the lead screw 8. The first protective cover 4 is fixedly connected to one side of the oil tank 1. A movable opening is opened on one side of the first protective cover 4, and the end of the adjusting block 6 is placed in the movable opening.

[0033] Turn on the power to motor 7. Motor 7 is a forward and reverse servo motor. Motor 7 drives the lead screw 8 to rotate. All the adjusting blocks 6 drive the scraper block 9 to move. The movement of scraper block 9 drives the gear 3 near the opening to rotate at the edge of rack 2. Blade 13 and brush block 14 move forward while rotating, cleaning the entire filter plate 19. Scraper block 9 scrapes off the broken oil sludge. Small pieces of oil sludge can fall directly through the filter screen. Larger pieces are continued to be driven by scraper block 9 to the bottom plate 18 and fall. When scraper block 9 resets, brush block 14 continuously cleans the filter holes of filter plate 19, and the filter holes will not be blocked.

[0034] An automatic sludge scraping and cleaning device, such as Figure 1 and Figure 6 As shown, an oil tank 1 is set above the ground. A filter plate 19 is fixed on the bottom surface of the oil tank 1. A bottom plate 18 is set on one side of the oil tank 1. A receiving groove 21 is opened on one side of the filter plate 19. A side groove 22 is opened on each side of one side of the oil tank 1. One end of the bottom plate 18 is engaged with the receiving groove 21. Each side of the bottom plate 18 is slidably connected to a side groove 22.

[0035] When cleaning is required, pull out the bottom plate 18 to separate the bottom plate 18 from the side groove 22 and the receiving groove 21. When the scraper 9 approaches the edge of the oil tank 1, the scraper 9 will pull the sludge out.

[0036] The working principle of this utility model is as follows: When cleaning is required, the bottom plate 18 is pulled out to separate it from the side groove 22 and the receiving groove 21. When the scraper 9 approaches the edge of the oil tank 1, the scraper 9 pulls the sludge out. The power of the motor 7 is turned on. The motor 7 is a forward and reverse servo motor. The motor 7 drives the lead screw 8 to rotate. The adjusting block 6 drives the scraper 9 to move. The movement of the scraper 9 drives the gear 3 near the opening to rotate at the edge of the rack 2. The blade 13 and the brush bristle block 14 move forward while rotating, cleaning the entire filter plate 19. The scraper 9 scrapes off the broken sludge. Small pieces of sludge can fall directly through the filter screen, while larger pieces continue to be driven by the scraper 9. When the gear 3 near the opening rotates, it drives the adjacent gear 3, and so on. Some gears 3 drive the first telescopic rod 10 and the second telescopic rod 11 to rotate. The second telescopic rod 11 drives the center block 5 to rotate. The rotation of the center block 5 drives all the blades 13 and brush blocks 14 to rotate. The brush blocks 14 loosen the higher oil sludge. After the higher oil sludge is loosened, it becomes shorter. The blades 13 are pulled downward by the spring 12. The blades 13 crush the oil sludge, making it easier for the scraper 9 to scrape it off. The spring 12 can adjust the position of the blades 13 and brush blocks 14 according to the height of the oil sludge. When the bristles of the brush block 14 are worn, the bolt 17 is rotated to turn the bolt 17 out of the threaded hole. The locking block 16 is removed from the locking groove 15, and the brush block 14 is separated from the blades 13. The brush block 14 can be replaced, which makes brushing oil sludge more efficient.

[0037] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. An automatic sludge scraping and cleaning device, characterized in that, include Oil tank (1), the oil tank (1) is set above the ground, and a filter plate (19) is fixed on the bottom surface of the oil tank (1). The scraper structure is set above the oil tank (1) to scrape off the sludge. The brushing and crushing structure is located below the scraper structure. The brushing and crushing structure includes a central block (5), a first telescopic rod (10), a second telescopic rod (11), blades (13), and brush blocks (14). Several blades (13) are arranged on the wall of the central block (5). The blades (13) are arranged in a ring. Each blade (13) is movably connected to a brush block (14). The top surface of the central block (5) is fixedly connected to the bottom surface of the second telescopic rod (11). The first telescopic rod (10) is elastically connected to the second telescopic rod (11). There are several sets of brushing and crushing structures. A rack (2) is provided on one side of the oil tank (1) to drive all the blades (13) and brush blocks (14) to rotate.

2. The automatic sludge scraping and cleaning device according to claim 1, characterized in that, The scraper structure also includes a scraper block (9) and a chute (20). A chute (20) is opened on each side of the inner wall of the oil trough (1). The two ends of the scraper block (9) are slidably connected to a chute (20). The overall shape of the scraper block (9) is L-shaped.

3. The automatic sludge scraping and cleaning device according to claim 2, characterized in that, The scraper structure also includes a first protective cover (4), an adjusting block (6), a motor (7), and a lead screw (8). The two ends of the lead screw (8) are rotatably connected to the inner walls of the first protective cover (4). The adjusting block (6) is threadedly connected to the lead screw (8). One end of the adjusting block (6) is fixedly connected to one side of the scraper block (9). The motor (7) is fixedly mounted on the outside of the first protective cover (4), and the rotating shaft of the motor (7) is fixedly connected to one end of the lead screw (8). The first protective cover (4) is fixedly connected to one side of the oil tank (1). A movable opening is provided on one side of the first protective cover (4), and the end of the adjusting block (6) is located in the movable opening.

4. The automatic sludge scraping and cleaning device according to claim 3, characterized in that, The brushing and breaking structure also includes gears (3), springs (12), and a second protective cover (23). One end of each first telescopic rod (10) passes through the scraper (9) and is fixedly connected to the bottom surface of a gear (3). The first telescopic rod (10) is rotatably connected to the scraper (9). Each adjacent gear (3) meshes with each other. All gears (3) are set inside the second protective cover (23). The second protective cover (23) has an opening on the side near the rack (2). The second protective cover (23) is fixedly connected to the top surface of the scraper (9). A gear (3) near the opening extends out of the opening and meshes with the rack (2). The bottom surface of the rack (2) is fixedly connected to the top surface of the oil tank (1). The bottom surface of the gear (3) is rotatably connected to the top surface of the scraper (9).

5. The automatic sludge scraping and cleaning device according to claim 1, characterized in that, The second telescopic rod (11) has a cavity inside. The first telescopic rod (10) extends into the cavity of the second telescopic rod (11) and is slidably connected to the second telescopic rod (11). A spring (12) is fixed between the bottom surface of the first telescopic rod (10) and the bottom surface of the inner wall of the second telescopic rod (11).

6. The automatic sludge scraping and cleaning device according to claim 5, characterized in that, The brush loosening and breaking structure also includes a slot (15), a block (16) and a bolt (17). A slot (15) is opened on the bottom surface of each blade (13), and a block (16) is fixed on the top surface of each brush block (14). The block (16) engages with the slot (15). A threaded hole is opened on the wall surface of the block (16), and the bolt (17) extends into the slot (15) and is threadedly connected to the threaded hole.

7. The automatic sludge scraping and cleaning device according to claim 6, characterized in that, A bottom plate (18) is provided on one side of the oil tank (1), a receiving groove (21) is provided on one side of the filter plate (19), and a side groove (22) is provided on each side of one side of the oil tank (1). One end of the bottom plate (18) is engaged with the receiving groove (21), and each side of the bottom plate (18) is slidably connected to a side groove (22).