Automatic dissolving and stirring device for printing and dyeing dyes

By designing an easily detachable support frame and a motor-driven stirring rod structure, the problems of inconvenient maintenance and low stirring efficiency of dye stirring devices for printing and dyeing have been solved, achieving uniform and efficient stirring effects.

CN224371175UActive Publication Date: 2026-06-19FOSHAN KEXIA AUTOMATION EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FOSHAN KEXIA AUTOMATION EQUIP CO LTD
Filing Date
2025-07-18
Publication Date
2026-06-19

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    Figure CN224371175U_ABST
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Abstract

This utility model discloses an automatic dissolving and stirring device for dyeing and printing, relating to the field of dyeing and printing technology. It includes a U-shaped base, with support components one fixedly connected to the upper surfaces of both left and right portions of the U-shaped base. Support components two are fixedly installed on the opposite surfaces of the two support components one, with the support components two positioned above the U-shaped base. The automatic dissolving and stirring device for dyeing and printing, through the action of the support plate and support frame, allows the dye mixing tank and sealing cover to rotate forward 90 degrees, enabling the front of the left and right portions of the support frame to overlap with the upper surfaces of two elastic rubber pads. Then, the bolts between the dye mixing tank and the sealing cover are removed, and the handle on the upper part of the sealing cover is pulled, allowing the sealing cover to be moved out of the inner cavity of the dye mixing tank under the action of four telescopic rods. This facilitates the maintenance or replacement of the stirring structure inside the sealing cover.
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Description

Technical Field

[0001] This utility model relates to the field of printing and dyeing technology, and in particular to an automatic dissolving and stirring device for printing and dyeing dyes. Background Technology

[0002] Dyeing and printing, also known as finishing and printing, is a processing method and a general term for pretreatment, dyeing, printing, finishing, washing, etc. Clothing, airbags, curtains and carpets in daily life are all products of textile and dyeing and printing technology. When mixing dyes in textiles, two or more substances need to be mixed, so a dye stirring device for dyeing and printing is needed.

[0003] Chinese patent document CN212974896U discloses a dye stirring device for printing and dyeing with good stirring effect. It includes a base plate, with universal brake wheels fixedly connected to the four corners of the lower surface of the base plate. Fixed rods are fixedly connected to the right front and right rear sides of the upper surface of the base plate. Limiting holes are formed on the outer surface of the fixed rods, and a connecting frame is sleeved on the middle of the outer surface of the fixed rods. This dye stirring device for printing and dyeing with good stirring effect uses a first drive motor to drive the stirring blades to rotate, and a second drive motor to drive the stirring tank to rotate, thus achieving dye stirring. This avoids the time-consuming and laborious manual stirring of dyes, saving time and improving stirring efficiency. The connecting plate presses the shock-absorbing rod downwards, causing the shock-absorbing spring to contract, thereby reducing vibration in the stirring tank and preventing damage to the internal parts of the stirring tank during operation, reducing economic losses.

[0004] The existing technology has the following problems:

[0005] The automatic dissolving and stirring device for dyeing and printing is inconvenient to repair or replace the stirring structure during use, which affects the ease of use. In addition, the automatic dissolving and stirring device for dyeing and printing cannot ensure that the dye is mixed evenly, and the stirring efficiency is low. Utility Model Content

[0006] This invention provides an automatic dissolving and stirring device for dyes used in printing and dyeing, in order to solve the problems mentioned in the background art.

[0007] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0008] An automatic dissolving and stirring device for dyeing and printing includes a U-shaped base. Support components 1 are fixedly connected to the upper surfaces of the left and right portions of the U-shaped base. Support components 2 are fixedly installed on the opposite surfaces of the two support components 1 and are located above the U-shaped base. A stirring component is fixedly connected to the upper surface of the support component 2. A dye mixing box is fixedly installed on the lower surface of the upper portion of the stirring component. The outer wall of the dye mixing box is fixedly connected to the inner wall of the upper portion of the support component 2. A discharge valve is fixedly connected to the lower surface of the dye mixing box.

[0009] Preferably, the first of the two support components includes two support plates, the lower surfaces of the two support plates are respectively fixedly connected to the upper surfaces of the left and right parts of the U-shaped base, the second of the support component includes a support frame, the left and right sides of the lower part of the support frame are respectively rotatably connected to the opposite surfaces of the two support plates, the inner cavities of the left and right parts of the support frame are each fixedly connected to two telescopic rods, and the opposite surfaces of the left and right parts of the support frame are each fixedly connected to a counterweight, with the two counterweights located below the discharge valve.

[0010] Preferably, the stirring assembly includes a sealing cover, the lower surface of which is fixedly connected to the output ends of four telescopic rods, the outer wall of the central part of the sealing cover is engaged with the inner wall of the dye mixing box, the sealing cover and the dye mixing box are fixedly connected by bolts, a motor is fixedly connected to the inner cavity of the central part of the sealing cover, a gear one is fixedly connected to the output end of the motor, gear two meshes on both the left and right sides of the outer wall of gear one, a rotating shaft is fixedly connected to the lower surfaces of the two gear two and gear one, and the outer walls of the upper parts of the three rotating shafts are rotatably connected to the inner cavity of the sealing cover.

[0011] Preferably, the inner cavities of the upper part of the two support plates are slidably connected to limit blocks, and the outer walls of the opposite parts of the two limit blocks are respectively engaged with the inner cavities of the left and right parts of the support frame.

[0012] Preferably, a threaded rod is rotatably connected to the side of the limiting block away from the dye mixing box, the outer wall of the threaded rod is threadedly connected to the inner cavity of the support plate, and a rotating plate is fixedly connected to the side of the threaded rod away from the limiting block, with the rotating plate located on the side of the support plate away from the dye mixing box.

[0013] Preferably, the upper surfaces of the left and right portions of the U-shaped base are fixedly connected to support blocks, and the two support blocks are located in front of the two support plates respectively. The upper surfaces of the two support blocks are fixedly connected to elastic rubber pads.

[0014] Preferably, a plurality of stirring rods are fixedly connected to the outer walls of the three rotating shafts, and the outer walls of the plurality of stirring rods are respectively movably sleeved with the inner wall of the dye mixing box.

[0015] Preferably, a small stirring rack is fixedly connected to the lower surface of the rotating shaft in the middle, and a feed inlet is fixedly connected to the upper surface of the front part of the sealing cover.

[0016] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0017] 1. This utility model provides an automatic dissolving and stirring device for dyeing and printing. Through the action of the support plate and support frame, the dye mixing box and the sealing cover can be rotated forward 90 degrees, so that the front of the left and right parts of the support frame can overlap with the upper surface of the two elastic rubber pads. Then, the bolts between the dye mixing box and the sealing cover are removed, and then the handle on the upper part of the sealing cover is pulled, so that the sealing cover can be moved out of the inner cavity of the dye mixing box under the action of four telescopic rods, thereby facilitating the maintenance or replacement of the stirring structure inside the sealing cover.

[0018] 2. This utility model provides an automatic dissolving and stirring device for dyeing and printing. Through the action of a motor, gear one can drive two gear two to rotate simultaneously, thereby enabling three rotating shafts to drive several stirring rods to rotate and move within the inner cavity of the dye mixing box. Under the action of the stirring rods, the dye in the inner cavity of the dye mixing box can be stirred evenly, improving the stirring efficiency. Through the action of a small stirring frame, the lower part of the dye mixing box can be stirred, thereby ensuring that every corner of the inner cavity of the dye mixing box can be stirred evenly, while also preventing blockage. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the opening structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the support component one of this utility model;

[0022] Figure 4 This is a cross-sectional view of the support component of this utility model.

[0023] Figure 5 This is a cross-sectional view of the stirring assembly of this utility model;

[0024] Figure 6 This is a schematic diagram showing the disassembled structure of the stirring assembly of this utility model.

[0025] In the diagram: 1. U-shaped base; 2. Support component one; 3. Support component two; 4. Stirring component; 5. Dye mixing box; 6. Discharge valve; 21. Support plate; 22. Support block; 23. Elastic rubber pad; 24. Limiting block; 25. Threaded rod; 26. Rotating plate; 31. Support frame; 32. Telescopic rod; 33. Counterweight; 41. Sealing cover; 42. Feed inlet; 43. Motor; 44. Gear one; 45. Gear two; 46. Rotating shaft; 47. Stirring rod; 48. Small stirring rack. Detailed Implementation

[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0027] like Figure 1 As shown, an automatic dissolving and stirring device for dyeing and printing includes a U-shaped base 1. Support components 1 2 are fixedly connected to the upper surfaces of the left and right parts of the U-shaped base 1. Support components 2 3 are fixedly installed on the opposite surfaces of the two support components 1 2 and are located above the U-shaped base 1. A stirring component 4 is fixedly connected to the upper surface of the support component 2 3. A dye mixing box 5 is fixedly installed on the lower surface of the upper part of the stirring component 4. The outer wall of the dye mixing box 5 is fixedly connected to the inner wall of the upper part of the support component 2 3. A discharge valve 6 is fixedly connected to the lower surface of the dye mixing box 5.

[0028] First, the dye inside the dye mixing tank 5 is stirred evenly by the stirring component 4. Then, the mixed dye is discharged by the discharge valve 6. The two support components 2 enable the support component 3 to rotate the dye mixing tank 5 and the stirring component 4 by 90 degrees, which facilitates the disassembly and maintenance of the stirring component 4.

[0029] like Figure 2 As shown, support blocks 22 are fixedly connected to the upper surfaces of the left and right parts of the U-shaped base 1, and the two support blocks 22 are located in front of the two support plates 21 respectively. Elastic rubber pads 23 are fixedly connected to the upper surfaces of the two support blocks 22.

[0030] The support block 22 provides support to the support frame 31 when it tilts the dye mixing box 5, ensuring stability during maintenance. Meanwhile, the elastic rubber pad 23 provides cushioning between the support frame 31 and the support block 22, thus reducing impacts.

[0031] like Figure 3As shown, the two support components 1 2 include two support plates 21, the lower surfaces of which are fixedly connected to the upper surfaces of the left and right parts of the U-shaped base 1, respectively. The support component 2 3 includes a support frame 31, the left and right sides of the lower part of the support frame 31 are rotatably connected to the opposite surfaces of the two support plates 21, and the inner cavities of the left and right parts of the support frame 31 are fixedly connected to two telescopic rods 32. The opposite surfaces of the left and right parts of the support frame 31 are fixedly connected to counterweights 33, and the two counterweights 33 are located below the discharge valve 6. The inner cavities of the upper parts of the two support plates 21 are slidably connected to limit blocks 24, and the outer walls of the opposite parts of the two limit blocks 24 are respectively engaged with the inner cavities of the left and right parts of the support frame 31.

[0032] Through the action of the support plate 21 and the support frame 31, the dye mixing box 5 and the sealing cover 41 can be rotated forward 90 degrees, so that the front of the left and right parts of the support frame 31 can overlap with the upper surface of the two elastic rubber pads 23. Then, the bolts between the dye mixing box 5 and the sealing cover 41 are removed. Then, the handle on the upper part of the sealing cover 41 is pulled, so that the sealing cover 41 can be moved out of the inner cavity of the dye mixing box 5 under the action of the four telescopic rods 32, thereby facilitating the maintenance or replacement of the stirring structure inside the sealing cover 41.

[0033] like Figure 4 As shown, a threaded rod 25 is rotatably connected to the side of the limiting block 24 away from the dye mixing box 5. The outer wall of the threaded rod 25 is threadedly connected to the inner cavity of the support plate 21. A rotating plate 26 is fixedly connected to the side of the threaded rod 25 away from the limiting block 24, and the rotating plate 26 is located on the side of the support plate 21 away from the dye mixing box 5.

[0034] By rotating the rotating plate 26 and the threaded rod 25, the limiting block 24 can be moved into the interior of the support frame 31, thereby restricting and fixing the support frame 31. When disassembly and maintenance are required, simply rotate the rotating plate 26 in the opposite direction so that the limiting block 24 can be moved into the interior of the support plate 21. At this time, the support frame 31 and the dye mixing box 5 can be rotated and moved. When the front of the support frame 31 overlaps with the upper surface of the elastic rubber pad 23, continue to rotate the rotating plate 26 so that the limiting block 24 can be moved to the upper surface of the rotated support frame 31, thereby cooperating with the support block 22 to restrict and fix the support frame 31, ensuring stability during maintenance.

[0035] like Figure 5As shown, the stirring assembly 4 includes a sealing cover 41. The lower surface of the sealing cover 41 is fixedly connected to the output ends of four telescopic rods 32. The outer wall of the central part of the sealing cover 41 is engaged with the inner wall of the dye mixing box 5. The sealing cover 41 and the dye mixing box 5 are fixedly connected by bolts. A motor 43 is fixedly connected to the inner cavity of the central part of the sealing cover 41. A gear 44 is fixedly connected to the output end of the motor 43. Gears 45 mesh on both the left and right sides of the outer wall of gear 44. Rotating shafts 46 are fixedly connected to the lower surfaces of the two gears 45 and gear 44. The outer walls of the upper parts of the three rotating shafts 46 are rotatably connected to the inner cavity of the sealing cover 41. Several stirring rods 47 are fixedly connected to the outer walls of the three rotating shafts 46. The outer walls of the stirring rods 47 are movably sleeved with the inner wall of the dye mixing box 5.

[0036] The motor 43 enables gear 44 to drive two gears 45 to rotate simultaneously, thereby enabling the three rotating shafts 46 to drive several stirring rods 47 to rotate and move within the dye mixing box 5. Under the action of the stirring rods 47, the dye in the dye mixing box 5 can be stirred evenly, improving stirring efficiency and making it easier to use.

[0037] like Figure 6 As shown, a small stirring rack 48 is fixedly connected to the lower surface of the central rotating shaft 46, and a feed inlet 42 is fixedly connected to the upper surface of the front part of the sealing cover 41.

[0038] The small stirring rack 48 ensures that the lower part of the dye mixing box 5 is stirred, thereby ensuring that every corner of the dye mixing box 5 is stirred evenly and preventing blockage.

[0039] The working principle of this utility model is as follows: First, under the action of the feed inlet 42, the dye can enter the interior of the dye mixing box 5. Then, through the action of the motor 43, the gear 1 44 can simultaneously drive the two gears 2 45 to rotate, thereby enabling the three rotating shafts 46 to drive several stirring rods 47 to rotate and move within the inner cavity of the dye mixing box 5. Under the action of the stirring rods 47, the dye in the inner cavity of the dye mixing box 5 can be stirred evenly. At the same time, through the action of the small stirring frame 48, the lower part of the dye mixing box 5 can be stirred, thus ensuring that every corner of the inner cavity of the dye mixing box 5 can be stirred evenly. After completion, the mixed dye is discharged by opening the discharge valve 6. When it is necessary to repair the stirring structure or... When replacing, the limiting block 24 can be moved out of the inner cavity of the support frame 31 by rotating the rotating plate 26 and the threaded rod 25. At this time, the support frame 31 and the dye mixing box 5 can be rotated and moved. When the front of the support frame 31 overlaps with the upper surface of the elastic rubber pad 23, the rotating plate 26 is rotated again so that the limiting block 24 can move to the upper surface of the rotated support frame 31, thereby cooperating with the support block 22 to restrict and fix the support frame 31. Then, the bolts between the dye mixing box 5 and the sealing cover 41 are removed. Then, the handle on the upper part of the sealing cover 41 is pulled so that the sealing cover 41 can be moved out of the inner cavity of the dye mixing box 5 under the action of the four telescopic rods 32, thereby facilitating the maintenance or replacement of the stirring structure inside the sealing cover 41.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic dissolving and stirring device for dyeing and printing, comprising a U-shaped base (1), characterized in that: Support components 1 (2) are fixedly connected to the upper surfaces of the left and right parts of the U-shaped base (1). Support components 2 (3) are fixedly installed on the opposite surfaces of the two support components 1 (2) and the support components 2 (3) are located above the U-shaped base (1). A stirring component (4) is fixedly connected to the upper surface of the support component 2 (3). A dye mixing box (5) is fixedly installed on the lower surface of the upper part of the stirring component (4). The outer wall of the dye mixing box (5) is fixedly connected to the inner wall of the upper part of the support component 2 (3). A discharge valve (6) is fixedly connected to the lower surface of the dye mixing box (5). The two support components one (2) include two support plates (21), the lower surfaces of the two support plates (21) are fixedly connected to the upper surfaces of the left and right parts of the U-shaped base (1), the support component two (3) includes a support frame (31), the left and right sides of the lower part of the support frame (31) are rotatably connected to the opposite surfaces of the two support plates (21), the inner cavities of the left and right parts of the support frame (31) are fixedly connected to two telescopic rods (32), the opposite surfaces of the left and right parts of the support frame (31) are fixedly connected to counterweights (33), and the two counterweights (33) are located below the discharge valve (6); The stirring assembly (4) includes a sealing cover (41). The lower surface of the sealing cover (41) is fixedly connected to the output ends of four telescopic rods (32). The outer wall of the center part of the sealing cover (41) is engaged with the inner wall of the dye mixing box (5). The sealing cover (41) and the dye mixing box (5) are fixedly connected by bolts. A motor (43) is fixedly connected to the inner cavity of the center part of the sealing cover (41). A gear one (44) is fixedly connected to the output end of the motor (43). Gear two (45) meshes on both sides of the outer wall of gear one (44). Rotating shafts (46) are fixedly connected to the lower surfaces of the two gear two (45) and gear one (44). The outer walls of the upper parts of the three rotating shafts (46) are rotatably connected to the inner cavity of the sealing cover (41).

2. The automatic dissolving and stirring device for dyeing and printing according to claim 1, characterized in that: The inner cavities of the upper parts of the two support plates (21) are slidably connected to limit blocks (24), and the outer walls of the opposite parts of the two limit blocks (24) are respectively engaged with the inner cavities of the left and right parts of the support frame (31).

3. The automatic dissolving and stirring device for dyeing and printing according to claim 2, characterized in that: The limiting block (24) is rotatably connected to a threaded rod (25) on the side away from the dye mixing box (5). The outer wall of the threaded rod (25) is threadedly connected to the inner cavity of the support plate (21). A rotating plate (26) is fixedly connected to the side of the threaded rod (25) away from the limiting block (24), and the rotating plate (26) is located on the side of the support plate (21) away from the dye mixing box (5).

4. An automatic dissolving and stirring device for dyeing and printing according to claim 3, characterized in that: The upper surfaces of the left and right parts of the U-shaped base (1) are fixedly connected with support blocks (22), and the two support blocks (22) are located in front of the two support plates (21) respectively. The upper surfaces of the two support blocks (22) are fixedly connected with elastic rubber pads (23).

5. An automatic dissolving and stirring device for dyeing and printing according to claim 1, characterized in that: The outer walls of the three rotating shafts (46) are fixedly connected with a number of stirring rods (47), and the outer walls of the stirring rods (47) are respectively movably connected to the inner wall of the dye mixing box (5).

6. An automatic dissolving and stirring device for dyeing and printing according to claim 5, characterized in that: A small stirring rack (48) is fixedly connected to the lower surface of the rotating shaft (46) located in the middle, and a feed inlet (42) is fixedly connected to the upper surface of the front part of the sealing cover (41).