Sugar active carbon mixing device

Abstract

This utility model discloses an activated carbon mixing device for sugar, including a tank. A positioning rod is inserted into a stirring rod and a second connecting rod. Through the design of the scraper, connecting rod, second connecting rod, and positioning rod, after the mixed sugar solution is discharged from the tank, the scraper and second connecting rod are adjusted so that the scraper can contact the inner wall of the tank. The positioning rod is then inserted into the second connecting rod and stirring rod via the connecting rod, thus fixing the scraper and connecting rod. A stirring mechanism drives the stirring rod and scraper to rotate, allowing the scraper to remove residual sugar solution from the inner wall of the tank. The removed sugar solution is then discharged and collected through the tank, effectively avoiding waste and reducing residual sugar solution on the inner wall of the tank. This reduces the difficulty of subsequent cleaning, saves cleaning time and costs, and significantly improves production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of sugar production equipment technology, specifically to an activated carbon mixing device for sugar production. Background Technology

[0002] In the sugar industry, activated carbon is widely used as an important decolorizing agent and adsorbent in the purification process of sugar solution. The activated carbon mixing device for sugar is a key piece of equipment for achieving sugar solution purification.

[0003] However, after the existing mixing device completes the mixing of sugar and activated carbon and discharges the sugar solution, a large amount of sugar solution is easily left on the inner wall of the tank and cannot be discharged and collected, resulting in waste of raw materials and increasing the difficulty of subsequent cleaning, which affects production efficiency. Therefore, we need to propose a sugar activated carbon mixing device. Utility Model Content

[0004] The purpose of this invention is to provide a sugar-mixing activated carbon device to solve the problem mentioned in the background art of lacking the collection and discharge of sugar solution remaining on the inner wall of the tank.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A sugar-processing activated carbon mixing device includes a tank, the tank being equipped with a stirring mechanism, and the stirring mechanism having multiple sets of stirring rods.

[0007] It also includes a scraper, the side of which is fixedly connected to multiple sets of connecting rods corresponding to the stirring rod. The sides of each set of connecting rods are fixedly connected to a second insertion rod, which is inserted into the inside of the stirring rod. Pull rods are inserted into the inside of the multiple sets of connecting rods. The surface of the pull rods is fixedly connected to multiple sets of positioning insertion rods corresponding to the stirring rod. The positioning insertion rods are inserted into the stirring rod and the second insertion rods. The pull rods are fixedly installed on the connecting rods by fixing screws.

[0008] Preferably, the end of the stirring rod is provided with a insertion groove adapted to the second insertion rod, the second insertion rod is inserted into the insertion groove, the stirring rod is provided with multiple sets of through holes, the second insertion rod is provided with an insertion hole, and the end of the positioning rod is inserted into the insertion hole and a set of through holes.

[0009] Preferably, the stirring mechanism includes a first drive motor, a rotating rod, and stirring blades. The first drive motor is fixedly installed on the top of the tank, and the output shaft of the first drive motor is fixedly connected to the rotating rod via a coupling. The stirring blades are fixedly connected to the rotating rod.

[0010] Preferably, the bottom of the tank is tapered, and a bracket is fixedly installed on the inner wall of the tank, with the rotating rod rotatably installed on the inner wall of the bracket.

[0011] Preferably, the bottom of the tank is connected to a drain pipe for discharging sugar solution, and a valve is installed on the drain pipe.

[0012] Preferably, the tank is connected to an inlet pipe for conveying sugar solution.

[0013] Preferably, the top of the tank has a feeding port, and the top of the tank is movably fitted with a sealing cover for sealing the feeding port.

[0014] Preferably, two sets of support rods are symmetrically fixedly connected to the rotating rod, and a first plug-in rod corresponding to the support rod is fixedly connected to the side of the scraper, the first plug-in rod being inserted into the support rod.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention, through the design of a scraper, connecting rod, second insertion rod, and positioning rod, allows the scraper and second insertion rod to be adjusted after the mixed sugar solution is discharged from the tank. This ensures the scraper contacts the inner wall of the tank. The positioning rod, in conjunction with the connecting rod, is inserted into the second insertion rod and stirring rod, thus fixing the scraper and connecting rod in place. The stirring mechanism drives the stirring rod and scraper to rotate, enabling the scraper to remove residual sugar solution from the inner wall of the tank. This removed sugar solution is then discharged and collected, effectively preventing sugar waste. Furthermore, it reduces sugar residue on the inner wall of the tank, lowers the difficulty of subsequent cleaning, saves cleaning time and costs, and significantly improves production efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0019] Figure 3 This is a schematic diagram of the structure of the present invention when cleaning the inner wall of the tank;

[0020] Figure 4 This is a schematic diagram of the structure of the scraper, stirring rod, and connecting rod of this utility model;

[0021] Figure 5 This utility model Figure 4 A magnified structural diagram of region A in the middle.

[0022] In the diagram: 1. Tank body; 2. First drive motor; 3. Rotating rod; 4. Stirring blade; 5. Scraper; 6. Support; 7. Drain pipe; 8. Feed port; 9. Pull rod; 10. Positioning rod; 11. Insertion hole; 12. Through hole; 13. Fixing screw; 14. First insertion rod; 15. Liquid inlet pipe; 16. Sealing cap; 17. Valve; 18. Stirring rod; 19. Connecting rod; 20. Second insertion rod; 21. Insertion groove; 22. Support rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 This utility model provides a technical solution:

[0025] A sugar-grade activated carbon mixing device includes a tank 1, inside which a stirring mechanism is provided, and the stirring mechanism is provided with multiple sets of stirring rods 18;

[0026] It also includes a scraper 5, with multiple sets of connecting rods 19 corresponding to the stirring rod 18 fixedly connected to the side of the scraper 5. Each set of connecting rods 19 has a second insertion rod 20 fixedly connected to its side. The second insertion rod 20 is inserted into the inside of the stirring rod 18. Pull rods 9 are inserted into the inside of the multiple sets of connecting rods 19. Multiple sets of positioning rods 10 corresponding to the stirring rod 18 are fixedly connected to the surface of the pull rod 9. The positioning rods 10 are inserted into the stirring rod 18 and the second insertion rods 20. The pull rods 9 are fixedly installed on the connecting rods 19 by fixing screws 13.

[0027] It should be noted that the positioning rod 10 is L-shaped. The positioning rod 10 is connected to the pull rod 9, so that one end of the positioning rod 10 can be inserted into the stirring rod 18 and the second connecting rod 20, which plays the role of positioning the connecting rod 19. The pull rod 9 can be tightened and fixed by the fixing screw 13, thereby improving the stability of the positioning rod 10 installed in the stirring rod 18 and the second connecting rod 20. This can prevent the scraper 5 from shifting and affecting the mixing of sugar solution and activated carbon when mixing sugar solution and activated carbon.

[0028] Furthermore, when the stirring mechanism drives the stirring rod 18 to rotate, the stirring rod 18 plays a role in mixing the sugar solution and activated carbon.

[0029] In an optional embodiment: such as Figure 5As shown, the end of the stirring rod 18 is provided with a plug groove 21 that is adapted to the second plug rod 20. The second plug rod 20 is inserted into the plug groove 21. The stirring rod 18 is provided with multiple sets of through holes 12. The second plug rod 20 is provided with a plug hole 11. The end of the positioning plug rod 10 is inserted into the plug hole 11 and a set of through holes 12.

[0030] It should be noted that the second insertion rod 20 is inserted into the insertion groove 21, so that the scraper 5 can be adjusted as needed. For example, when mixing sugar solution and activated carbon, the scraper 5 does not need to contact the inner wall of the tank 1. The end of the positioning rod 10 can be inserted into the insertion hole 11 and a set of through holes 12 near the stirring rod 18, and the scraper 5 can be fixed by the fixing screw 13 against the pull rod 9. This can reduce the wear caused by the scraper 5 rotating after it contacts the tank 1. When cleaning the sugar solution on the inner wall of the tank 1, the connecting rod 19 can be adjusted to make the scraper 5 contact the inner wall of the tank 1. After the insertion hole 11 on the second insertion rod 20 is aligned with another set of through holes 12, the end of the positioning rod 10 is inserted into the insertion hole 11 and the through hole 12, and the scraper 5 is fixed by the fixing screw 13 against the pull rod 9.

[0031] In an optional embodiment: such as Figures 2-4 As shown, the stirring mechanism includes a first drive motor 2, a rotating rod 3, and a stirring blade 4. The first drive motor 2 is fixedly installed on the top of the tank 1. The output shaft of the first drive motor 2 is fixedly connected to the rotating rod 3 through a coupling. The stirring blade 4 is fixedly connected to the rotating rod 3.

[0032] It should be noted that the first drive motor 2, the rotating rod 3 and the stirring blade 4 work together to mix the sugar solution and activated carbon, so that the activated carbon can be evenly dispersed in the sugar solution. During the mixing process of sugar solution and activated carbon, the porous structure of activated carbon adsorbs impurities such as pigments, colloids and odor substances in the sugar solution.

[0033] In an optional embodiment: such as Figures 1-3 As shown, the bottom of the tank 1 is conical, and a bracket 6 is fixedly installed on the inner wall of the tank 1. The rotating rod 3 is rotatably installed on the inner wall of the bracket 6.

[0034] It should be noted that bracket 6 can improve the stability of rotating rod 3 during rotation.

[0035] In an optional embodiment: such as Figure 2 and Figure 3 As shown, the bottom of the tank 1 is connected to a drain pipe 7 for discharging sugar solution, and a valve 17 is installed on the drain pipe 7.

[0036] It should be noted that by opening the drain pipe 7, the mixed sugar solution can be discharged from the tank 1, allowing the sugar solution and activated carbon to enter the next process for filtration.

[0037] In an optional embodiment: such as Figure 2 and Figure 3 As shown, the tank body 1 is connected to a liquid inlet pipe 15 for transporting sugar solution.

[0038] It should be noted that the sugar solution enters the tank 1 through the inlet pipe 15.

[0039] In an optional embodiment: such as Figure 2 and Figure 3 As shown, a feeding port 8 is provided on the top of the tank body 1, and a sealing cover 16 for sealing the feeding port 8 is movably installed on the top of the tank body 1.

[0040] It should be noted that activated carbon can be fed through the feeding port 8, and the staff can adjust the scraper 5 through the feeding port 8.

[0041] In an optional embodiment: such as Figures 2-4 As shown, two sets of support rods 22 are symmetrically fixedly connected to the rotating rod 3, and a first insertion rod 14 corresponding to the support rod 22 is fixedly connected to the side of the scraper 5. The first insertion rod 14 is inserted into the support rod 22.

[0042] It should be noted that the support rod 22 cooperates with the first plug rod 14 to support and position the scraper 5, which can improve the stability of the scraper 5 installed on the stirring rod 18.

[0043] The usage process of this utility model is as follows: the sugar solution is transported into the tank 1 through the inlet pipe 15, the sealing cover 16 is opened, the activated carbon is put into the tank 1, the first drive motor 2 is started, the output shaft of the first drive motor 2 drives the rotating rod 3 to drive the stirring rod 18 and the stirring blade 4 to rotate. When the stirring rod 18 and the stirring blade 4 rotate, the sugar solution and activated carbon in the tank 1 can be stirred and mixed. During this process, the porous structure of the activated carbon adsorbs impurities such as pigments, colloids, and odor substances in the sugar solution.

[0044] After the sugar solution and activated carbon are mixed, open valve 17 to discharge the sugar solution and activated carbon from inside tank 1, so as to facilitate the subsequent filtration and separation of activated carbon from the sugar solution. After the sugar solution is discharged, open the sealing cover 16 and move scraper 5 below the feeding port 8. Loosen the fixing screw 13 to remove the force of fixing screw 13 on pull rod 9. Pull pull rod 9 to move positioning rod 10 out of through hole 12 and insertion hole 11. Adjust scraper 5 through connecting rod 19 so that scraper 5 can contact the inner wall of tank 1. When scraper 5 is in contact with the inner wall of tank 1, align insertion hole 11 with another set of through holes 12 and insert positioning rod 10 into through hole 12 and insertion hole 11. Tighten fixing screw 13 to press the end of fixing screw 13 against the surface of pull rod 9. Positioning rod 10 to position second insertion rod 20 and stirring rod 18, thereby fixing scraper 5.

[0045] The control method of the drive motor 2 in this application is automatic control by a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art, which is common knowledge in the field. Furthermore, this application is mainly used to protect the structure, shape and their combination, so this application will not explain the control method and circuit connection in detail. The device is powered by a built-in power supply or an external power supply.

[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sugar-processing activated carbon mixing device, characterized in that, Includes a tank (1), and the tank (1) is equipped with a stirring mechanism inside, and the stirring mechanism is provided with multiple sets of stirring rods (18); It also includes a scraper (5), the side of which is fixedly connected to a plurality of connecting rods (19) corresponding to the stirring rod (18). The sides of the plurality of connecting rods (19) are all fixedly connected to a second plug rod (20). The second plug rod (20) is inserted into the inside of the stirring rod (18). The inside of the plurality of connecting rods (19) is a pull rod (9). The surface of the pull rod (9) is fixedly connected to a plurality of positioning plug rods (10) corresponding to the stirring rod (18). The positioning plug rod (10) is inserted into the stirring rod (18) and the second plug rod (20). The pull rod (9) is fixedly installed on the connecting rod (19) by a fixing screw (13).

2. The activated carbon mixing device for sugar according to claim 1, characterized in that: The stirring rod (18) has a plug groove (21) at its end that is adapted to the second plug rod (20). The second plug rod (20) is inserted into the plug groove (21). The stirring rod (18) has multiple sets of through holes (12). The second plug rod (20) has a plug hole (11). The end of the positioning plug rod (10) is inserted into the plug hole (11) and a set of through holes (12).

3. The activated carbon mixing device for sugar according to claim 1, characterized in that: The stirring mechanism includes a first drive motor (2), a rotating rod (3) and a stirring blade (4). The first drive motor (2) is fixedly installed on the top of the tank (1). The output shaft of the first drive motor (2) is fixedly connected to the rotating rod (3) through a coupling. The stirring blade (4) is fixedly connected to the rotating rod (3).

4. The activated carbon mixing device for sugar according to claim 3, characterized in that: The bottom of the tank (1) is conical, and a bracket (6) is fixedly installed on the inner wall of the tank (1). The rotating rod (3) is rotatably installed on the inner wall of the bracket (6).

5. The activated carbon mixing device for sugar according to claim 1, characterized in that: The bottom of the tank (1) is connected to a drain pipe (7) for discharging sugar solution, and a valve (17) is installed on the drain pipe (7).

6. The activated carbon mixing device for sugar according to claim 5, characterized in that: The tank (1) is connected to a liquid inlet pipe (15) for transporting sugar solution.

7. The activated carbon mixing device for sugar according to claim 1, characterized in that: The top of the tank (1) is provided with a feeding port (8), and a sealing cover (16) for sealing the feeding port (8) is movably installed on the top of the tank (1).

8. The activated carbon mixing device for sugar according to claim 3, characterized in that: Two sets of support rods (22) are symmetrically fixedly connected to the rotating rod (3). The scraper (5) is fixedly connected to the side with a first plug rod (14) corresponding to the support rod (22). The first plug rod (14) is inserted into the support rod (22).

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