An automatic epoxy resin scraping coating device for waterproof bonding layer of steel bridge deck

Abstract

The utility model relates to epoxy asphalt concrete road construction technical field especially relates to a kind of epoxy resin automatic scraping coating device for steel bridge deck waterproof bonding layer, it include: storage bin, walking assembly and scraper, storage bin is provided with discharge switch at discharge port;Walking assembly is used to support and drive storage bin to move;Scraper is set to the rear end of discharge port along the direction of travel of walking assembly, is used to scrape the epoxy resin flowing to steel bridge deck, and walking assembly includes two walking wheels, and at least one power wheel for pulling storage bin to move and the driving assembly for driving power wheel to rotate and realizes initiative traction. The utility model realizes automatic scraping coating by scraper and walking assembly, compared with manual scraping, avoid the problem such as uneven thickness, surface unevenness caused by human factors, and the continuous operation ability of automatic scraping coating device is strong, can quickly complete the scraping coating work of epoxy resin adhesive layer, improves overall construction efficiency.

Description

Technical Field

[0001] This utility model relates to the field of epoxy asphalt concrete road construction technology, and in particular to an automatic epoxy resin scraping device for waterproof bonding layer of steel bridge deck. Background Technology

[0002] In my country, long-span bridges are mostly constructed using steel box girders. Orthotropic rigid bridges possess advantages such as strong deformation capacity and structural stability. To protect the steel box girder bridge deck while improving driving safety and comfort, a bridge deck pavement is required. Epoxy asphalt concrete is the primary pavement material, widely used for steel bridge decks due to its strong deformation coordination and good durability. During the epoxy asphalt concrete pavement process, the steel plates first need rust prevention treatment. To enhance the adhesion between the steel plates and the epoxy asphalt concrete, a waterproof adhesive layer needs to be applied to the steel plates. The uniformity and coverage of this adhesive layer directly determine the adhesion and durability of the pavement structure between the steel plates and the steel bridge deck.

[0003] Currently, the adhesive coating of steel bridge decks is applied manually. This method has significant drawbacks in terms of uniformity. In addition, the large area of ​​steel bridge deck paving results in high labor and time costs. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide an automatic epoxy resin coating device for waterproof bonding layers on steel bridge decks, which effectively solves the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is: an automatic epoxy resin coating device for waterproof bonding layers on steel bridge decks, comprising:

[0006] The storage silo is equipped with a discharge switch at the discharge port;

[0007] A walking assembly is used to support and move the storage bin.

[0008] A scraper, positioned at the rear end of the discharge port along the traveling direction of the walking assembly, is used to spread the epoxy resin flowing onto the steel bridge surface.

[0009] The walking assembly includes two walking wheels symmetrically arranged on both sides of the storage bin, at least one power wheel for traction of the storage bin, and a drive assembly for driving the power wheel to rotate to achieve active traction.

[0010] Furthermore, the discharge port of the storage silo is provided with a distribution plate, and several discharge holes are evenly arranged on the distribution plate.

[0011] Furthermore, the discharge switch includes a rotating shaft, a tilting plate, and a drive linkage assembly;

[0012] The rotating shaft is connected to the flipping plate, and the drive linkage assembly is used to drive the rotating shaft to rotate so as to flip the flipping plate.

[0013] Furthermore, the flip plate is positioned above the material distribution plate.

[0014] Furthermore, the drive linkage assembly includes a first link connected to one end of the rotating shaft, a second link hinged to the first link, and a manual grip for driving the second link to swing the first link.

[0015] Furthermore, the drive assembly includes a drive motor, a driving pulley, a driven pulley, and a transmission belt;

[0016] The driving pulley is mounted on the drive shaft of the drive motor, the driven pulley is connected to the power wheel via a connecting shaft, and the transmission belt is wrapped around the driving pulley and the driven pulley.

[0017] Furthermore, the drive component also includes a power switch and multiple adjustment buttons, wherein the power switch is used to enable one-button start and stop of the drive component;

[0018] The multiple adjustment buttons are used to control the speed and direction of rotation of the drive motor.

[0019] Furthermore, the traveling wheel is made of steel gear, and its outer cylindrical surface is provided with several sharp teeth along the circumferential direction.

[0020] Furthermore, it also includes a manual braking system for decelerating the drive wheel during travel.

[0021] Furthermore, it also includes a diesel generator, and a support for mounting the diesel generator is provided above the storage silo.

[0022] The beneficial effects of this utility model are as follows: This utility model achieves automatic coating through a scraper and a walking component. Compared with manual coating, it avoids problems such as uneven thickness and uneven surface caused by human factors. Moreover, when facing the construction of large-area steel bridge decks, the automatic coating device has strong continuous operation capability, without the need for frequent stops and adjustments, reducing the number of interruptions, and can quickly complete the coating of epoxy resin adhesive layer, greatly shortening the construction cycle and further improving the overall construction efficiency. Furthermore, the uniform adhesive layer formed by scraping can better withstand vehicle loads, prevent local stress concentration, and thus extend the service life of the steel bridge. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is an isometric structural diagram of the automatic coating device in an embodiment of the present invention;

[0025] Figure 2 This is a left view of the automatic coating device in an embodiment of this utility model;

[0026] Figure 3 This is a right view of the automatic coating device in an embodiment of this utility model;

[0027] Figure 4 This is a front view of the automatic coating device in an embodiment of this utility model;

[0028] Figure 5 This is a rear view of the automatic coating device in an embodiment of the present invention;

[0029] Figure 6 This is a schematic diagram showing the installation positions of the material distribution plate and the tilting plate in the storage bin in an embodiment of this utility model.

[0030] Reference numerals: 1. Storage bin; 2. Coating assembly; 21. Scraper; 3. Traveling assembly; 31. Traveling wheel; 31a. Tooth; 32. Power wheel; 33. Drive assembly; 331. Drive motor; 332. Drive pulley; 333. Driven pulley; 334. Conveyor belt; 4. Distributor plate; 4a. Discharge hole; 5. Discharge switch; 51. Rotating shaft; 52. Tilting plate; 53. Drive linkage assembly; 531. First linkage; 532. Second linkage; 533. Manual grip; 6. Manual brake system. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0032] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0034] like Figures 1 to 6 The epoxy resin automatic coating device for waterproof bonding layer of steel bridge deck shown includes: storage bin 1, traveling component 3 and scraper 21. Storage bin 1 is equipped with a discharge switch 5 at the discharge port; traveling component 3 is used to support and drive storage bin 1 to move; scraper 21 is set at the rear end of the discharge port along the traveling direction of traveling component 3, and is used to scrape the epoxy resin flowing onto the steel bridge deck.

[0035] The walking component 3 includes two walking wheels 31 symmetrically arranged on both sides of the storage bin 1, at least one power wheel 32 for traction of the storage bin 1, and a drive component 33 for driving the power wheel 32 to rotate to achieve active traction.

[0036] During implementation, according to the coating thickness required by the construction drawings, the scraper 21 is adjusted to a suitable coating height; the adhesive is manually poured into the storage bin 1, the drive component 33 is started, the drive component 33 drives the power wheel 32 to rotate, and cooperates with the two walking wheels 31 to make the storage bin 1 move on the steel bridge surface. The flowing adhesive is evenly spread on the steel bridge surface under the action of the scraper 21 to form a smooth epoxy resin adhesive layer.

[0037] This invention achieves automatic coating through scraper 21 and walking component 3. Compared with manual coating, it avoids problems such as uneven thickness and uneven surface caused by human factors. Moreover, when facing the construction of large-area steel bridge decks, the automatic coating device has strong continuous operation capability, without the need for frequent stops and adjustments, reducing the number of interruptions, and can quickly complete the coating of epoxy resin adhesive layer, greatly shortening the construction cycle and further improving the overall construction efficiency. Furthermore, the uniform adhesive layer formed by scraper 21 can better withstand vehicle loads, prevent local stress concentration, and thus extend the service life of the steel bridge.

[0038] The automatic coating device's travel system and scraper 21 can be adjusted and adapted to different bridge deck conditions. Whether it's a straight section, a curved section, or a bridge deck with different widths and slopes, it can smoothly complete the coating operation, ensuring consistent construction quality and efficiency. Furthermore, on different parts of the steel bridge deck or on different types of steel bridges, the coating parameters can be adjusted according to design requirements to precisely control the amount of epoxy resin adhesive used, reducing excess adhesive overflow and dripping, thereby reducing pollution to the surrounding environment and achieving optimal construction results.

[0039] Automatic coating devices are relatively simple to operate, and can generally be mastered by operators after a short period of training. Operators set parameters such as coating speed and thickness through the control panel, and the equipment can automatically perform coating operations according to the set requirements, reducing reliance on manual skills and minimizing construction errors caused by human factors.

[0040] In a preferred embodiment of this invention, the discharge port of the storage silo 1 is provided with a distribution plate 4, and a plurality of discharge holes 4a are evenly arranged on the distribution plate 4. The discharge holes 4a are small circular holes with a radius of 1cm. The even arrangement of the circular discharge holes 4a can avoid uneven flow of epoxy resin, reduce the workload of subsequent leveling processes, and thus ensure the uniformity of the coating. In addition, according to the thickness requirements of the epoxy resin layer, the flow rate of epoxy resin can be controlled by sealing some of the discharge holes 4a.

[0041] In a preferred embodiment, the discharge switch 5 includes a rotating shaft 51, a tilting plate 52, and a drive linkage assembly 53; the rotating shaft 51 is connected to the tilting plate 52, and the drive linkage assembly 53 is used to drive the rotating shaft 51 to rotate so as to tilt the tilting plate 52.

[0042] When the tilting plate 52 is parallel to the distribution plate 4, the outlet of the storage hopper 1 is closed. When the tilting plate 52 is tilted at a certain angle by rotating the rotating shaft 51, the outlet is open. By controlling the rotation of the rotating shaft 51 through the drive linkage assembly 53, the tilting plate 52 can be precisely tilted, thereby precisely controlling the opening and closing degree of the outlet and further controlling the flow rate of epoxy resin. This design allows for continuous adjustment from completely closed to completely open, meeting different construction needs.

[0043] As a preferred embodiment of the above scheme, the flip plate 52 is positioned above the distribution plate 4. The flip plate 52 can serve as a pre-dispensing device, directly controlling the flow rate of the epoxy resin flowing onto the distribution plate 4 to ensure the uniformity of the coating.

[0044] As a preferred embodiment of the above solution, the drive linkage assembly 53 includes a first link 531 connected to one end of the rotating shaft 51, a second link 532 hinged to the first link 531, and a manual grip 533 for driving the second link 532 to swing the first link 531.

[0045] The second connecting rod 532 is directly driven by the manual lever 533, which in turn causes the first connecting rod 531 to swing, ultimately achieving the rotation of the rotating shaft 51. This design eliminates the need for complex electrical or hydraulic systems, is simple and intuitive to operate, and is suitable for quickly adjusting the state of the discharge switch 5 on the construction site.

[0046] In this utility model, the drive assembly 33 includes a drive motor 331, a drive pulley 332, a driven pulley 333, and a transmission belt 334; the drive pulley 332 is mounted on the drive shaft of the drive motor 331, the driven pulley 333 is connected to the power wheel 32 via a connecting shaft, and the transmission belt 334 is wrapped around the drive pulley 332 and the driven pulley 333.

[0047] Preferably, the drive assembly 33 further includes a power switch and multiple adjustment buttons. The power switch is used to enable one-button start and stop of the drive assembly 33; operation is simple and quick, allowing operators to quickly control the operating status of the equipment. The multiple adjustment buttons are used to control the speed and direction of rotation of the drive motor 331, so as to further control the forward, backward, and movement speed of the power wheel 32.

[0048] The motor drive is more stable and reliable than manual or hydraulic operation, reducing safety hazards caused by improper operation or equipment failure. The one-button start / stop and adjustment buttons make the operation more intuitive, and operators can become proficient in using it after simple training.

[0049] In the preferred embodiment of this utility model, the traveling wheel 31 is a steel gear, and its outer cylindrical surface is provided with a plurality of sharp teeth 31a along the circumferential direction. It is used to balance the equipment so that it can travel on the surface of the steel bridge deck, and can prevent the wheel from adhering to and damaging the adhesive layer on the coated steel bridge deck surface during the travel process.

[0050] As a preferred embodiment of this utility model, the scraping device also includes a manual braking system 6 for decelerating the power wheel 32 during movement.

[0051] The manual braking system 6 allows operators to flexibly control the deceleration force and speed according to actual needs, adapting to different construction scenarios. By adding the manual braking system 6, the safety, operational flexibility, and reliability of the equipment can be significantly improved.

[0052] In a preferred embodiment of this invention, the coating device further includes a diesel generator, and a support for mounting the diesel generator is provided above the storage silo 1. The diesel generator provides power to the drive assembly 33.

[0053] Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic epoxy resin coating device for waterproof adhesive layers on steel bridge decks, characterized in that, include The storage bin (1) is equipped with a discharge switch (5) at the discharge port; The walking component (3) is used to support and drive the storage bin (1) to move; A scraper (21) is disposed at the rear end of the discharge port along the traveling direction of the traveling component (3) for spreading the epoxy resin flowing onto the steel bridge surface. The walking component (3) includes two walking wheels (31) symmetrically arranged on both sides of the storage bin (1), at least one power wheel (32) for moving the storage bin (1), and a drive component (33) for driving the power wheel (32) to rotate to achieve active traction.

2. The automatic epoxy resin coating device for waterproof bonding layer of steel bridge deck according to claim 1, characterized in that, The discharge port of the storage bin (1) is provided with a distribution plate (4), and several discharge holes (4a) are evenly arranged on the distribution plate (4).

3. The automatic epoxy resin coating device for waterproof bonding layer of steel bridge deck according to claim 2, characterized in that, The discharge switch (5) includes a rotating shaft (51), a tilting plate (52), and a drive linkage assembly (53); The rotating shaft (51) is connected to the flip plate (52), and the driving linkage assembly (53) is used to drive the rotating shaft (51) to rotate so as to drive the flip plate (52) to flip.

4. The automatic epoxy resin coating device for waterproof bonding layer of steel bridge deck according to claim 3, characterized in that, The flip plate (52) is positioned above the material distribution plate (4).

5. The automatic epoxy resin coating device for waterproof bonding layer of steel bridge deck according to claim 3, characterized in that, The drive linkage assembly (53) includes a first link (531) connected to one end of the rotating shaft (51), a second link (532) hinged to the first link (531), and a manual grip (533) for driving the second link (532) to swing the first link (531).

6. The automatic epoxy resin coating device for waterproof bonding layer of steel bridge deck according to claim 1, characterized in that, The drive assembly (33) includes a drive motor (331), a drive pulley (332), a driven pulley (333), and a transmission belt (334); The driving pulley (332) is mounted on the drive shaft of the drive motor (331), the driven pulley (333) is connected to the power wheel (32) via a connecting shaft, and the transmission belt (334) is wrapped around the driving pulley (332) and the driven pulley (333).

7. The automatic epoxy resin coating device for waterproof bonding layer of steel bridge deck according to claim 6, characterized in that, The drive assembly (33) also includes a power switch and multiple adjustment buttons, wherein the power switch is used to enable one-button start and stop of the drive assembly (33); The multiple adjustment buttons are used to control the speed and direction of rotation of the drive motor (331).

8. The automatic epoxy resin coating device for waterproof bonding layer of steel bridge deck according to claim 1, characterized in that, The traveling wheel (31) is made of steel gear, and its outer cylindrical surface is provided with several sharp teeth (31a) along the circumferential direction.

9. The automatic epoxy resin coating device for waterproof bonding layer of steel bridge deck according to claim 1, characterized in that, It also includes a manual braking system (6) for decelerating the drive wheel (32) during travel.

10. The automatic epoxy resin coating device for waterproof bonding layer of steel bridge deck according to claim 1, characterized in that, It also includes a diesel generator, and a support for mounting the diesel generator is provided above the storage bin (1).

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