Copper bar plastic dipping device

By introducing servo motors and hydraulic telescopic cylinders into the copper busbar dip coating device, automatic clamping and lifting of the copper busbars are achieved, solving the problem of machine downtime during material change in the copper busbar dip coating process and improving dip coating efficiency.

CN224371869UActive Publication Date: 2026-06-19DONGGUAN HENGFENG TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

The existing copper busbar dip coating equipment requires the copper busbar to be replaced after each dip coating, resulting in low dip coating efficiency and long time intervals.

Method used

The system employs a servo motor, a rotating disk, and a hydraulic telescopic cylinder to achieve automatic clamping and lifting of the copper busbars. The servo motor drives the rotating disk to rotate, and the hydraulic telescopic cylinder controls the vertical movement of the lifting block, enabling continuous dip coating of the copper busbars and avoiding downtime for material changes.

Benefits of technology

This greatly shortens the interval between each dip coating operation and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a copper busbar dip coating device, including a dip coating tank and a mounting block installed on one side of the dip coating tank. A support column is provided on the top of the mounting block, and a servo motor is installed inside the support column. A rotating disk is installed on the output shaft of the servo motor. In use, the copper busbar to be dipped is clamped and fixed to the bottom of multiple lifting blocks in sequence, and the rotating disk is driven to rotate by the servo motor. When the lifting block moves directly above the dip coating tank, the lifting block can be driven to descend vertically by a hydraulic telescopic cylinder, thereby realizing the dip coating of the copper busbar. After the dip coating is completed, the copper busbar is driven to rise vertically by the hydraulic telescopic cylinder, and at the same time, the servo motor drives the rotating disk to continue to rotate at a certain angle, so that the adjacent lifting block moves directly above the dip coating tank. At this time, the dip-coated copper busbar can be replaced with the copper busbar to be dipped. The material replacement process does not require machine shutdown, which greatly shortens the interval time between each dip coating operation, thereby improving work efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of dip coating equipment technology, specifically a copper busbar dip coating device. Background Technology

[0002] Chinese Patent CN208853143U discloses a copper busbar dip coating device, comprising a dip coating tank and two opposing turntables. Two fixed shafts are provided on the inner wall of the dip coating tank. Arc-shaped grooves are formed on the inner wall of the dip coating tank below the fixed shafts. A rotating bar is rotatably connected to the fixed shafts, and the rotating bar has a through groove. One end of the rotating bar is slidably connected to the arc-shaped groove. A motor and screws for limiting the movement of the rotating shafts are fixed inside the dip coating tank. The rotating shaft of the motor passes through the center of the turntables. A slider slidably connected to the through groove is located at the eccentric part of the turntable. A nut is fitted on the rotating shaft between the two turntables and is threaded to the rotating shaft. The thread direction of one end of the rotating shaft is left-handed, and the thread direction of the other end is right-handed. The nut has a clamp for holding the copper busbar, and the clamp is connected to the rotating bar through a telescopic component. This solution solves the problem of uneven plastic thickness during copper busbar dip coating.

[0003] However, when performing dip coating, the copper busbar needs to be replaced after each dip coating operation, and the time interval between two dip coating operations is relatively long, resulting in a relatively low efficiency of dip coating. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a copper busbar dip-coating device, which solves the aforementioned technical problems.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a copper busbar dip coating device, comprising a dip coating tank and an mounting block installed on one side of the dip coating tank. A support column is provided on the top of the mounting block, and a servo motor is installed inside the support column. A rotating disk is installed on the output shaft of the servo motor. Multiple hydraulic telescopic cylinders are detachably connected to the rotating disk. A lifting block is installed on the output shaft of the hydraulic telescopic cylinder. A transmission cavity is opened inside the lifting block. A bidirectional threaded rod is rotatably installed in the transmission cavity. Two mutually symmetrical transmission sliders are threadedly connected to the bidirectional threaded rod. Two mutually symmetrical rectangular guide holes are opened on the bottom inner wall of the transmission cavity. Both transmission sliders extend outward through the rectangular guide holes with clamping blocks. A micro motor is installed on the lifting block, and one end of the bidirectional threaded rod is connected to the output shaft of the micro motor.

[0008] Preferably, the rotating disk has multiple mounting slots spaced apart along the circumference, and the output shaft of the hydraulic telescopic cylinder passes through the mounting slots and connects to the lifting block.

[0009] Preferably, the hydraulic telescopic cylinder is welded with a mounting plate, which is connected to the rotating disk by two connecting bolts.

[0010] Preferably, the top of the mounting plate has multiple mounting holes that are compatible with the connecting bolts.

[0011] Preferably, the plurality of mounting holes are symmetrically opened on both sides of the plurality of mounting slots.

[0012] Preferably, the support column is provided with a heat dissipation groove for the servo motor to dissipate heat.

[0013] Preferably, the outer surface of the clamping block is provided with a rubber anti-slip layer.

[0014] Compared with the prior art, this utility model provides a copper busbar dip coating device with the following advantages: This utility model, through its servo motor, rotating disk, and hydraulic telescopic cylinder, can sequentially clamp and fix the copper busbar to be dipped onto the bottom of multiple lifting blocks during use. The servo motor drives the rotating disk to rotate. When the lifting block moves directly above the dip coating tank, the hydraulic telescopic cylinder drives the lifting block to descend vertically, thereby achieving dip coating on the copper busbar. After dip coating is completed, the hydraulic telescopic cylinder drives the copper busbar to rise vertically, while the servo motor drives the rotating disk to continue rotating at a certain angle, causing the adjacent lifting block to move directly above the dip coating tank. At this point, the dip-coated copper busbar can be replaced with the copper busbar to be dipped. The material replacement process does not require machine downtime, greatly shortening the interval between each dip coating operation and thus improving work efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0016] Figure 2 This is a cross-sectional structural diagram of the connecting bolts and rotating disk of this utility model.

[0017] Figure 3 This is a cross-sectional structural diagram of the lifting block and support column of this utility model.

[0018] Figure 4 For the present utility model Figure 2 An enlarged schematic diagram of the structure at point A in the middle.

[0019] The components include: 1. Dip-coating box; 2. Mounting block; 3. Rotary disc; 4. Hydraulic telescopic cylinder; 5. Mounting plate; 6. Connecting bolts; 7. Lifting block; 8. Rectangular guide hole; 9. Mounting hole; 10. Clamping block; 11. Transmission cavity; 12. Mounting groove; 13. Servo motor; 14. Heat dissipation groove; 15. Micro motor; 16. Transmission slider; 17. Threaded hole; 18. Bidirectional threaded rod; 19. Support column. Detailed Implementation

[0020] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0021] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Please see Figure 1-4 A copper busbar dip coating device includes a dip coating tank 1 and a mounting block 2 installed on one side of the dip coating tank 1. A support column 19 is provided on the top of the mounting block 2. A servo motor 13 is installed inside the support column 19. A rotating disk 3 is installed on the output shaft of the servo motor 13. Multiple hydraulic telescopic cylinders 4 are detachably connected to the rotating disk 3. A lifting block 7 is installed on the output shaft of the hydraulic telescopic cylinders 4. A transmission cavity 11 is opened in the lifting block 7. A bidirectional threaded rod 18 is rotatably installed in the transmission cavity 11. Two mutually symmetrical transmission sliders 16 are threadedly connected to the bidirectional threaded rod 18. The transmission sliders 16 are provided with threaded holes 17 that are adapted to the bidirectional threaded rod 18. Two mutually symmetrical rectangular guide holes 8 are opened on the bottom inner wall of the transmission cavity 11. Both transmission sliders 16 extend outward through the rectangular guide holes 8 and have clamping blocks 10. A micro motor 15 is installed on the lifting block 7. One end of the bidirectional threaded rod 18 is connected to the output shaft of the micro motor 15.

[0024] With the servo motor 13, rotating disk 3, and hydraulic telescopic cylinder 4, the copper busbars to be dipped can be clamped and fixed to the bottom of multiple lifting blocks 7 in sequence during use. The servo motor 13 drives the rotating disk 3 to rotate. When the lifting block 7 moves directly above the dip coating tank 1, the hydraulic telescopic cylinder 4 drives the lifting block 7 to descend vertically, thereby achieving dip coating of the copper busbars. After dip coating is completed, the hydraulic telescopic cylinder 4 drives the copper busbars to rise vertically. At the same time, the servo motor 13 drives the rotating disk 3 to continue rotating at a certain angle, so that the adjacent lifting block 7 moves directly above the dip coating tank 1. At this time, the dip-coated copper busbars can be replaced with copper busbars to be dipped. The material replacement process does not require stopping the machine, which greatly shortens the interval time between each dip coating operation, thereby improving work efficiency.

[0025] Specifically, in this embodiment, the rotating disk 3 has multiple mounting slots 12 arranged at intervals along the circumference, and the output shaft of the hydraulic telescopic cylinder 4 passes through the mounting slots 12 and connects to the lifting block 7.

[0026] The installation slot 12 allows for easy pre-connection of the hydraulic telescopic cylinder 4 and the lifting block 7 before installation onto the rotating disc 3, and the lifting block 7 does not need to be disassembled during the removal process.

[0027] Specifically, in this embodiment, a mounting plate 5 is welded onto the hydraulic telescopic cylinder 4. The mounting plate 5 is connected to the rotating disk 3 by two connecting bolts 6. The top of the mounting plate 5 has multiple mounting holes 9 that are compatible with the connecting bolts 6.

[0028] The mounting plate 5 and mounting holes 9 are provided so that the mounting plate 5 can be easily connected to the rotating disk 3 by means of connecting bolts 6.

[0029] Specifically, in this embodiment, multiple mounting holes 9 are symmetrically opened on both sides of multiple mounting slots 12, which can ensure the connection stability between the mounting plate 5 and the rotating disk 3.

[0030] Specifically, in this embodiment, the support column 19 is provided with a heat dissipation slot 14 for the servo motor 13 to dissipate heat, which can ensure the daily heat dissipation of the servo motor 13.

[0031] Specifically, in this embodiment, the outer surface of the clamping block 10 is provided with a rubber anti-slip layer, which can ensure the clamping stability of the clamping block 10 on the copper busbar.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A copper bar plastic dipping device comprising a dipping box and a mounting block mounted on one side of the dipping box, characterized in that: The mounting block has a support column at its top, a servo motor inside the support column, a rotating disk on the output shaft of the servo motor, and multiple hydraulic telescopic cylinders detachably connected to the rotating disk. A lifting block is mounted on the output shaft of each hydraulic telescopic cylinder. A transmission cavity is formed inside the lifting block, and a bidirectional threaded rod is rotatably mounted within the transmission cavity. Two symmetrical transmission sliders are threaded onto the bidirectional threaded rod. Two symmetrical rectangular guide holes are formed on the bottom inner wall of the transmission cavity. Both transmission sliders extend outward through the rectangular guide holes to form clamping blocks. A micro motor is mounted on the lifting block, and one end of the bidirectional threaded rod is connected to the output shaft of the micro motor.

2. The copper bar plastic dipping device according to claim 1, characterized in that: The rotating disk has multiple mounting slots spaced apart along the circumference, and the output shaft of the hydraulic telescopic cylinder passes through the mounting slots and connects to the lifting block.

3. The copper bar plastic dipping device according to claim 1, characterized in that: The hydraulic telescopic cylinder is welded with a mounting plate, which is connected to the rotating disk by two connecting bolts.

4. The copper busbar dip-coating device according to claim 3, characterized in that: The top of the mounting plate has multiple mounting holes that are compatible with the connecting bolts.

5. The copper bar plastic dipping device according to claim 4, characterized in that: The mounting holes are symmetrically opened on both sides of the mounting slots.

6. The copper busbar dip-coating device according to claim 1, characterized in that: The support column is provided with heat dissipation slots for the servo motor to dissipate heat.

7. The copper bar plastic dipping device according to claim 1, characterized in that: The outer surface of the clamping block is provided with a rubber anti-slip layer.

Citation Information

Patent Citations

  • Copper bar plastic dipping device

    CN208853143U