A valve production and processing cleaning device

Abstract

The application relates to a cleaning device for valve production and processing, in particular, a chain transmission mechanism is arranged, the cleaning frame provided with valve parts is driven to move forward up and down, valve parts are sequentially driven to enter multiple ultrasonic cleaning machines, one-time multi-channel cleaning processes can be performed on the valve parts, workers do not need to transfer the valve parts to the ultrasonic cleaning machines multiple times, and work efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of valve manufacturing and processing technology, and specifically relates to a cleaning device for valve manufacturing and processing. Background Technology

[0002] During the production and processing of valves, cleaning operations are required to ensure that grease, coolant, dust, sand, stains and other adhering substances on valve components are thoroughly removed to avoid affecting subsequent processing or valve performance.

[0003] Because valve components are subject to a variety of deposits with different characteristics, the common practice is to use a multi-stage cleaning method. This involves immersing the valve components in different cleaning agents one by one to remove the specific deposits. This requires workers to transfer the valve components between different cleaning devices multiple times, which is quite cumbersome. Utility Model Content

[0004] The purpose of this utility model is to provide a cleaning device for valve manufacturing and processing, which eliminates the need for workers to repeatedly transfer valve parts between various cleaning devices, thereby improving efficiency. To achieve this purpose, the specific technical solution is as follows:

[0005] A cleaning device for valve manufacturing and processing has an "n"-shaped frame with legs spaced at the bottom. Inside the frame, several drive shafts are mounted via bearings. Sprockets are fixedly mounted on both sides of the drive shafts. The sprockets on the same side are combined with chains to form a chain drive mechanism with a wave-like lower part. Cantilever arms are fixedly mounted at both ends of a crossbar, and the other ends of the cantilever arms are fixedly mounted on the chains on both sides. A cleaning frame with mesh is mounted on the crossbar via hooks. Several cleaning devices are placed in the intervals between the legs, and are located below the troughs of the wave-like lower part of the chain drive mechanism. A drive motor connected to the drive shafts via a coupling is also fixedly mounted on the frame.

[0006] Furthermore, the drive motor is equipped with a power supply and a start / stop switch.

[0007] Furthermore, the cleaning device is an ultrasonic cleaner equipped with a power supply.

[0008] The advantages of this utility model compared to the prior art are:

[0009] This invention utilizes a wave-shaped chain drive mechanism within the frame to propel the cleaning frame forward in an up-and-down motion. This causes the valve components within the cleaning frame to sequentially enter and exit various cleaning devices containing different cleaning agents, thereby removing various deposits from the valve components. This allows workers to effectively remove all deposits from the valve components with a single transfer, eliminating the need for multiple transfers between cleaning devices and improving work efficiency. Attached Figure Description

[0010] Figure 1 This is a front view of the overall structure of this utility model;

[0011] Figure 2 This is a left view of the overall structure of this utility model;

[0012] Figure 3 This is a front view of the internal structure of this utility model;

[0013] Figure 4 This is a schematic diagram showing the installation position of the cantilever on the chain;

[0014] Figure 5 This is a schematic diagram showing the installation position of the sprocket on the drive shaft;

[0015] Figure 6 This is a schematic diagram showing the installation position of the crossbar on the cantilever;

[0016] The meanings of the symbols in the image are as follows:

[0017] Frame 1, support legs 2, drive shaft 3, sprocket 4, chain 5, chain drive mechanism 6, crossbar 7, cantilever 8, cleaning frame 9, cleaning device 10, drive motor 11. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0019] Reference Figure 1-6 A cleaning device for valve manufacturing and processing includes an "n"-shaped frame 1 with legs 2 spaced apart at the bottom. Inside the frame 1, several drive shafts 3 are mounted via bearings. Sprockets 4 are fixedly mounted on both sides of the drive shafts 3. The sprockets 4 on the same side are combined with matching chains 5 to form a chain drive mechanism 6 with a wave-shaped lower part. Cantilever arms 8 are fixedly mounted at both ends of a crossbar 7. The other ends of the cantilever arms 8 are fixedly mounted on the chains 5 on both sides. A cleaning frame 9 with mesh is mounted on the crossbar 7 via hooks. Several cleaning devices 10 are placed in the intervals between the legs 2 and are located below the troughs of the wave-shaped lower part of the chain drive mechanism 6. A drive motor 11 connected to the drive shafts 3 via a coupling is also fixedly mounted on the frame 1.

[0020] Furthermore, the drive motor 11 is equipped with a power supply and a start / stop switch, and is preferably a geared motor, model 51K120RGN-C.

[0021] Furthermore, the cleaning device 10 is an ultrasonic cleaner equipped with a power supply, model F-1360A.

[0022] Based on the above, the working principle of this embodiment will be further described below:

[0023] Workers hook the cleaning frame 9, which contains valve components, onto the crossbar 7, and then add different cleaning agents to each cleaning device 10 in a specific order according to the cleaning requirements.

[0024] After preparation, the staff starts the drive motor 11 and each cleaning device 10. The drive motor 11 drives the chain transmission mechanism 6, causing the valve components to move forward in an up-and-down motion, sequentially entering the cleaning device 10 at an angle downwards and exiting at an angle upwards. As the valve components enter each cleaning device 10, the cleaning of certain types of deposits is achieved.

[0025] After the valve components leave the last cleaning device 10, the staff turns off the drive motor 11, removes the cleaning frame 9, and takes out the valve components.

[0026] In particular, the speed of the drive motor 11 should not be too high, so as to ensure that the valve parts stay in each cleaning device 10 for a sufficient time to ensure the cleaning quality, and at the same time ensure that the valve parts have enough time to drain after leaving the cleaning agent liquid surface in each cleaning device 10.

[0027] Obviously, the above embodiments of this application are merely examples for clear illustration and are not intended to limit the implementation of the application. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the scope of protection of the claims of this application.

Claims

1. A cleaning device for valve manufacturing and processing, characterized in that, The frame (1) with an "n" shaped cross section has legs (2) spaced apart at the bottom. Inside the frame (1), several drive shafts (3) are installed through bearings. Sprockets (4) are fixedly installed on both sides of the drive shafts (3). The sprockets (4) on the same side are combined with matching chains (5) to form a chain drive mechanism (6) with a wave-shaped lower part. Cantilever arms (8) are fixedly installed at both ends of the crossbar (7). The other end of the cantilever arms (8) is fixedly installed on the chains (5) on both sides. A cleaning frame (9) with mesh is installed on the crossbar (7) through hooks. Several cleaning devices (10) are placed in the interval between the legs (2) and are located below the troughs of the wave-shaped lower part of the chain drive mechanism (6). A drive motor (11) connected to the drive shaft (3) through a coupling is also fixedly installed on the frame (1).

2. The valve production machining cleaning device according to claim 1, characterized in that, The drive motor (11) is equipped with a power supply and a start / stop switch.

3. The cleaning device for valve manufacturing and processing according to claim 1, characterized in that, The cleaning device (10) is an ultrasonic cleaner equipped with a power supply.

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