Liquid splash-proof ultrasonic cleaning tank

Abstract

This utility model relates to the field of ultrasonic cleaning equipment technology, and discloses an ultrasonic cleaning machine tank with anti-liquid splash protection, including a cleaning tank, a basket, and an anti-overflow component installed on one side of the cleaning tank. This anti-liquid splash ultrasonic cleaning machine tank, by using a transparent acrylic anti-splash plate, effectively blocks liquid splashing during the turning process. The cleaning process can also be monitored in real time through a transparent observation window. The drive component and guide rod settings enable smooth lifting and lowering of the basket, avoiding liquid splashing caused by rapid workpiece placement. It also facilitates workpiece loading and unloading, improving user convenience. The linkage between the liquid level sensor and the anti-overflow component automatically monitors and adjusts the water level in the cleaning tank. When a large mass or number of workpieces are added, causing the water level to exceed the limit, the suction pump immediately temporarily stores the excess liquid in a storage tank. After cleaning, the return pump returns the liquid, preventing overflow and environmental pollution, and avoiding waste of cleaning water.

Description

Technical Field

[0001] This utility model relates to the field of ultrasonic cleaning equipment technology, specifically to an ultrasonic cleaning tank that prevents liquid splashing. Background Technology

[0002] Ultrasonic cleaning utilizes the cavitation, acceleration, and direct flow effects of ultrasound waves in liquids to directly and indirectly act on the liquid and contaminants, thereby dispersing, emulsifying, and peeling off the contaminant layer to achieve the cleaning purpose.

[0003] An existing patent (publication number: CN209491121U) discloses a tank for an ultrasonic cleaner and the ultrasonic cleaner thereof. The tank of the ultrasonic cleaner includes a cleaning chamber formed by multiple interconnected surfaces, including a bottom wall and side walls. Adjacent side walls are connected by rounded corners, and / or adjacent bottom walls and side walls are connected by rounded corners. This invention enhances user comfort and facilitates cleaning.

[0004] However, during use, the aforementioned cleaning machine tank is quite deep, making it inconvenient to remove workpieces. When placing workpieces, if the workpieces are put in too quickly, the cleaning water can easily splash onto the ground, which is inconvenient for the user. Furthermore, the water level rises at different rates when cleaning workpieces of different weights, and the machine cannot easily and automatically control the water level. When there are many workpieces or the workpieces are heavy, the internal water level will exceed the tank, causing the cleaning water to overflow. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides an ultrasonic cleaning machine tank that prevents liquid splashing, possessing advantages such as splash and overflow prevention, and solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an ultrasonic cleaning machine tank for preventing liquid splashing, comprising a cleaning tank, a basket, and an anti-overflow component disposed on one side of the cleaning tank. A lifting frame is fixedly connected to the upper surface of the basket, and an anti-splash plate is fixedly connected to the inner wall of the lifting frame. A shaft plate is fixedly connected to both the left and right ends of the basket. A flipping shaft is rotatably connected inside the two shaft plates. A flipping plate is fixedly connected to the end of the two flipping shafts that are close to each other. Two flipping panels are fixedly connected between the two flipping plates.

[0007] The back of the cleaning tank is equipped with a drive assembly for driving the basket to move up and down, and a liquid level sensor is installed on one side of the cleaning tank.

[0008] The anti-overflow component includes a storage tank, which is fixedly connected to one side of the cleaning tank. A suction pump is installed at the top of the storage tank, and a return pump is installed at the bottom of the storage tank. The input end of the suction pump is fixedly connected to the top of one side of the cleaning tank, and the output end of the suction pump is fixedly connected to the top of the cleaning tank. The input end of the return pump is fixedly connected to one side of the bottom of the storage tank, and the output end of the return pump is fixedly connected to one side of the bottom of the cleaning tank.

[0009] Furthermore, the splash guard is made of transparent acrylic material.

[0010] The above solution, with the splash guard, effectively prevents cleaning water from splashing onto the outside when agitating parts. At the same time, the transparent material allows users to easily check the cleaning progress.

[0011] Furthermore, a power shaft is rotatably connected to the bottom of the lifting frame, and bevel gears are fixedly connected to the bottom end of the power shaft and one end of the flipping shaft on the right side. The two bevel gears are meshed together, and a motor is installed on the top of the lifting frame. The output end of the motor is fixedly connected to the top end of the power shaft.

[0012] The above scheme, through the setting of bevel gears, can provide power for the rotation of the drive shaft.

[0013] Furthermore, the drive assembly includes a drive frame, the bottom end of which is fixedly connected to the bottom of the cleaning tank. A lead screw is rotatably connected between the inner top wall and the inner bottom wall of the drive frame. A connecting plate is threaded onto the outer surface of the lead screw. The top end of the connecting plate is fixedly connected to the lifting frame. A motor is installed on the top of the drive frame, and the output end of the motor is fixedly connected to the top end of the lead screw.

[0014] The above solution, through the setting of the lead screw, enables the basket to move up and down smoothly and slowly, thereby effectively avoiding the situation where the cleaning water splashes out due to excessively fast placement.

[0015] Furthermore, a set of guide rods arranged in a matrix are fixedly connected to the bottom of the lifting frame, and each guide rod is slidably connected to the cleaning tank.

[0016] The above solution, through the setting of guide rods, can guide the vertical movement of the suspended platform, thereby improving its movement stability.

[0017] Furthermore, a door panel is hinged to the front of the suspended platform.

[0018] The above solution, through the installation of door panels, enables the enclosure of the basket, making it convenient for users to retrieve and place parts.

[0019] Furthermore, a control host is installed on the front of the cleaning tank.

[0020] The above scheme, through the configuration of the control host, enables the control of electrical components.

[0021] Compared with the prior art, the technical solution of this utility model has the following beneficial effects:

[0022] This ultrasonic cleaning machine tank, designed to prevent liquid splashing, utilizes a transparent acrylic splash guard to effectively block liquid splashing during the turning process. A transparent observation window allows for real-time monitoring of the cleaning process. The drive components and guide rods ensure smooth lifting of the basket, preventing liquid splashing caused by rapid workpiece loading. This also facilitates workpiece loading and unloading, enhancing user convenience. The linkage between the liquid level sensor and the anti-overflow component automatically monitors and adjusts the water level in the cleaning tank. When a large quantity or weight of workpieces is loaded, causing the water level to exceed the limit, the suction pump immediately stores the excess liquid in a storage tank. After cleaning, the return pump recycles the liquid, preventing overflow and environmental pollution while avoiding waste of cleaning water. The turning panel and bevel gear design ensure continuous turning of the workpiece during cleaning, preventing blind spots caused by parts stacking and significantly improving stain removal efficiency. Attached Figure Description

[0023] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this application. Figure 1 ;

[0024] Figure 2 This is a three-dimensional schematic diagram of the overall structure of this application. Figure 2 ;

[0025] Figure 3 This is a front view of the overall structure of this application;

[0026] Figure 4 This is a schematic diagram of the overall structure of this application. Figure 3 ;

[0027] Figure 5 This is a structural diagram of the suspended platform used in this application.

[0028] In the picture:

[0029] 1. Cleaning tank; 2. Suspended basket;

[0030] 3. Overflow prevention components; 301. Storage tank; 302. Suction pump; 303. Return pump;

[0031] 4. Lifting frame; 5. Splash guard; 6. Shaft plate; 7. Tilting shaft; 8. Tilting disc; 9. Tilting panel;

[0032] 10. Drive assembly; 1001. Drive frame; 1002. Lead screw; 1003. Connecting plate; 1004. Motor;

[0033] 11. Power shaft; 12. Bevel gear; 13. Motor; 14. Guide rod; 15. Door panel; 16. Control host; 17. Liquid level sensor. Detailed Implementation

[0034] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0035] Please see Figure 1 , Figure 3 and Figure 5 This embodiment of an ultrasonic cleaning machine tank for preventing liquid splashing includes a cleaning tank 1, a hanging basket 2, and an anti-overflow component 3 disposed on one side of the cleaning tank 1. A lifting frame 4 is fixedly connected to the upper surface of the hanging basket 2, and an anti-splash plate 5 is fixedly connected to the inner wall of the lifting frame 4. A shaft plate 6 is fixedly connected to both the left and right ends of the hanging basket 2. A flipping shaft 7 is rotatably connected inside the two shaft plates 6. A flipping plate 8 is fixedly connected to the end of the two flipping shafts 7 that is close to each other. Two flipping panels 9 are fixedly connected between the two flipping plates 8. The flipping panels 9 can agitate the parts during the cleaning process, preventing the accumulated parts from sticking together, facilitating the removal of stains, and improving cleaning efficiency. A door panel 15 is hinged to the front of the hanging basket 2. The door panel 15 can close the hanging basket 2, making it convenient for users to take out and place parts.

[0036] Please see Figure 1 , Figure 4 and Figure 5 The bottom of the lifting frame 4 is rotatably connected to a power shaft 11. The bottom end of the power shaft 11 and one end of the flipping shaft 7 on the right side are both fixedly connected to bevel gears 12. The two bevel gears 12 are meshed together. A motor 13 is installed on the top of the lifting frame 4. The output end of the motor 13 is fixedly connected to the top end of the power shaft 11. The bevel gears 12 provide power for the rotation of the power shaft 11. The splash guard 5 is made of transparent acrylic material. The splash guard 5 can effectively prevent cleaning water from splashing to the outside when stirring parts. At the same time, the transparent material makes it easy for users to see the cleaning status. The back of the cleaning tank 1 is equipped with a drive assembly 10 for driving the basket 2 to move up and down. A liquid level sensor 17 is installed on one side of the cleaning tank 1. The drive assembly 10 makes it easy to remove materials.

[0037] Please see Figure 1 , Figure 2 and Figure 3The drive assembly 10 includes a drive frame 1001, the bottom of which is fixedly connected to the bottom of the cleaning tank 1. A lead screw 1002 is rotatably connected between the inner top wall and the inner bottom wall of the drive frame 1001. A connecting plate 1003 is threadedly connected to the outer surface of the lead screw 1002. The top of the connecting plate 1003 is fixedly connected to the lifting frame 4. A motor 1004 is installed on the top of the drive frame 1001. The output end of the motor 1004 is fixedly connected to the top of the lead screw 1002. With the lead screw 1002, the basket 2 can move up and down smoothly and slowly, thus effectively avoiding the situation where the cleaning water splashes out due to the excessive speed of placement. A set of guide rods 14 arranged in a matrix is ​​fixedly connected to the bottom of the lifting frame 4. Each guide rod 14 is slidably connected to the cleaning tank 1. With the guide rods 14, the up and down movement of the basket 2 can be guided, thereby improving its movement stability.

[0038] Please see Figure 1 , Figure 2 and Figure 3 The anti-overflow component 3 includes a storage tank 301, which is fixedly connected to one side of the cleaning tank 1. A suction pump 302 is installed at the top of the storage tank 301, and a return pump 303 is installed below it. The input end of the suction pump 302 is fixedly connected to the top of one side of the cleaning tank 1, and the output end of the suction pump 302 is fixedly connected to the top of the cleaning tank 1. The input end of the return pump 303 is fixedly connected to one side of the bottom of the storage tank 301, and the output end of the return pump 303 is fixedly connected to one side of the bottom of the cleaning tank 1. The liquid level sensor 17 enables real-time monitoring of the water level inside the cleaning tank 1. When a large number of parts are placed inside, and the water level rises to the threshold, the suction pump 302 can draw some water into the storage tank 301 for storage. After cleaning, the return pump 303 can send the cleaning water from the storage tank 301 back into the cleaning tank 1, effectively preventing water from overflowing from the cleaning tank 1. The front of the cleaning tank 1 is equipped with a control host 16, which enables the control of electrical components.

[0039] This embodiment features an ultrasonic cleaning machine tank designed to prevent liquid splashing. The use of a transparent acrylic splash guard 5 effectively blocks liquid splashing during the flipping process and allows for real-time monitoring of the cleaning process through a transparent observation window. The drive assembly 10 and guide rod 14 enable smooth lifting and lowering of the basket 2, avoiding liquid splashing caused by rapid workpiece placement. This also facilitates workpiece loading and unloading, improving user convenience. The linkage between the liquid level sensor 17 and the anti-overflow assembly 3 automatically monitors and adjusts the water level in the cleaning tank 1. When a large mass or quantity of workpieces is added, causing the water level to exceed the limit, the suction pump 302 immediately temporarily stores the excess liquid in the storage tank 301. After cleaning, the return pump 303 returns the liquid, preventing overflow and environmental pollution while avoiding waste of cleaning water. The flipping panel 9 and bevel gear 12 ensure continuous flipping of the workpiece during cleaning, avoiding blind spots caused by parts stacking and significantly improving stain removal efficiency.

[0040] It should be noted that the suction pump 302, return pump 303, motor 13, motor 1004 and liquid level sensor 17 are all electrically connected to the control host 16.

[0041] The working principle of the above embodiment is as follows: the operator loads the parts to be cleaned into the basket 2 through the hinged door panel 15, closes the door panel 15, starts the control host 16, and then starts the lead screw 1002 motor 1004 in the drive assembly 10 to start running. Through the threaded transmission, the connecting plate 1003 is slowly lowered. Under the guidance of the matrix guide rod 14, the basket 2 is smoothly immersed into the cleaning tank 1, avoiding rapid sinking of the basket 2 and causing liquid splashing. When the basket 2 enters the cleaning tank 1, the water level gradually rises. The liquid level sensor 17 monitors the water level of the cleaning tank 1 in real time. When the water level exceeds the threshold, the suction pump 302 is immediately started to pump the excess liquid to the storage tank 301 for temporary storage. After cleaning is completed, the return pump 303 pumps the temporarily stored liquid... The liquid is returned to the tank, realizing liquid recycling, which avoids overflow pollution and reduces cleaning fluid waste. After the basket 2 is fully immersed in the cleaning fluid, the external ultrasonic generator is driven to clean the workpiece. During the cleaning process, the motor 13 is started to drive the bevel gear 12 to rotate, which drives the flipping shaft 7 and the flipping panel 9 to rotate. The flipping panel 9 periodically swings and agitates the parts in the basket 2, breaking their stacking state, so that the ultrasonic cavitation effect covers all surfaces. The transparent anti-splash plate 5 can be used to observe in real time to ensure that the workpiece is cleaned evenly. At the same time, the anti-splash plate 5 can prevent water from splashing during the flipping process. When the cleaning is finished, the drive component 10 reverses to lift the basket 2 and drain the water. The door panel 15 is then opened to take out the workpiece.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0043] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic cleaning machine tank for preventing liquid splashing, comprising a cleaning tank (1), a hanging basket (2), and an anti-overflow component (3) disposed on one side of the cleaning tank (1), characterized in that: The upper surface of the suspended basket (2) is fixedly connected to a lifting frame (4), the inner wall of the lifting frame (4) is fixedly connected to a splash guard (5), the left and right ends of the suspended basket (2) are fixedly connected to shaft plates (6), the inside of the two shaft plates (6) is rotatably connected to a flipping shaft (7), the two flipping shafts (7) are fixedly connected to a flipping plate (8) at the end of the two flipping shafts (7) that are close to each other, and two flipping panels (9) are fixedly connected between the two flipping plates (8). The back of the cleaning tank (1) is provided with a drive assembly (10) for driving the basket (2) to move up and down, and a liquid level sensor (17) is installed on one side of the cleaning tank (1). The anti-overflow component (3) includes a storage tank (301), which is fixedly connected to one side of the cleaning tank (1). A suction pump (302) is provided at the top of the storage tank (301), and a return pump (303) is provided below the storage tank (301). The input end of the suction pump (302) is fixedly connected to the top of one side of the cleaning tank (1), and the output end of the suction pump (302) is fixedly connected to the top of the cleaning tank (1). The input end of the return pump (303) is fixedly connected to one side of the bottom of the storage tank (301), and the output end of the return pump (303) is fixedly connected to one side of the bottom of the cleaning tank (1).

2. The ultrasonic cleaning machine tank for preventing liquid splashing according to claim 1, characterized in that: The splash guard (5) is made of transparent acrylic material.

3. The ultrasonic cleaning machine tank for preventing liquid splashing according to claim 1, characterized in that: The bottom of the lifting frame (4) is rotatably connected to a power shaft (11). The bottom end of the power shaft (11) and one end of the flipping shaft (7) on the right side are both fixedly connected to bevel gears (12). The two bevel gears (12) are meshed together. A motor (13) is installed on the top of the lifting frame (4). The output end of the motor (13) is fixedly connected to the top end of the power shaft (11).

4. The ultrasonic cleaning machine tank for preventing liquid splashing according to claim 1, characterized in that: The drive assembly (10) includes a drive frame (1001), the bottom end of the drive frame (1001) is fixedly connected to the bottom of the cleaning tank (1), a lead screw (1002) is rotatably connected between the inner top wall and the inner bottom wall of the drive frame (1001), a connecting plate (1003) is threadedly connected to the outer surface of the lead screw (1002), the top end of the connecting plate (1003) is fixedly connected to the lifting frame (4), and a motor (1004) is installed on the top of the drive frame (1001), the output end of the motor (1004) is fixedly connected to the top end of the lead screw (1002).

5. The ultrasonic cleaning machine tank for preventing liquid splashing according to claim 1, characterized in that: The bottom of the lifting frame (4) is fixedly connected to a set of guide rods (14) arranged in a matrix, and each guide rod (14) is slidably connected to the cleaning tank (1) up and down.

6. The ultrasonic cleaning machine tank for preventing liquid splashing according to claim 1, characterized in that: The front of the suspended basket (2) is hinged with a door panel (15).

7. The ultrasonic cleaning machine tank for preventing liquid splashing according to claim 1, characterized in that: The control host (16) is installed on the front of the cleaning tank (1).

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