A special-shaped part cutting device for aluminum profile machining

By installing a transparent plastic cover and a stencil collection box on the aluminum profile cutting device, the problem of shavings flying is solved, and efficient collection and cleaning of shavings are achieved, improving the stability and ease of operation of aluminum profile cutting.

CN224373532UActive Publication Date: 2026-06-19ZHEJIANG ZHENGHE BUILDING DECORATION CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG ZHENGHE BUILDING DECORATION CO LTD
Filing Date
2025-06-12
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing aluminum profile cutting equipment generates debris that flies everywhere during the cutting process, making subsequent recycling more difficult.

Method used

A cutting device for irregular parts in aluminum profile processing was designed. A transparent plastic cover is used to block the flying debris, and the debris is collected uniformly through a squeegee and a collection box. Combined with a clamping mechanism, the aluminum profile is firmly clamped.

Benefits of technology

It effectively prevents cutting debris from flying, simplifies the debris cleaning and recycling process, and improves work efficiency and the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224373532U_ABST
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Abstract

This utility model discloses a cutting device for irregularly shaped parts in aluminum profile processing, relating to the field of aluminum profile processing technology. It includes a processing table, a support on top of the processing table, a motor on one side of the support, a lead screw inside the support, and a movable frame outside the lead screw. A hydraulic cylinder is fixedly installed inside the movable frame. This utility model uses a connecting block and a connecting groove to lower transparent plastic covers on both sides of the support. These two transparent plastic covers can then shield the top and sides of the processing table, preventing debris generated during cutting from splashing off the table. The debris will scatter on the processing table, and after cutting, the operator can use a cleaning tool to sweep the scattered metal debris onto a sluice plate. The debris will then fall through a trough on the sluice plate into a collection box. The collection box allows for unified collection of debris, reducing the difficulty of later debris collection and recycling.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum profile processing technology, specifically to a cutting device for irregularly shaped parts in aluminum profile processing. Background Technology

[0002] Aluminum profiles are metallic materials with specific cross-sectional shapes and dimensions, produced through processes such as melting and extruding pure aluminum or aluminum alloys. Due to their lightweight, corrosion resistance, good electrical and thermal conductivity, and ease of processing, this material is widely used in various fields including industrial manufacturing, architectural decoration, transportation, and electronic equipment.

[0003] The existing patent announcement number CN217412664U discloses a high-efficiency cutting device for aluminum profile processing, including an operating table. A cutting mechanism is arranged on the upper side of the operating table. The cutting mechanism includes a U-shaped mounting frame installed on the upper side of the operating table. A first L-shaped mounting plate is installed on both sides of the top of the U-shaped mounting frame. A first motor is installed on one side of one of the first L-shaped mounting plates. A first threaded rod is installed at the output end of the first motor. A moving block is threaded to the outer side of the first threaded rod. Connecting parts are installed on both sides of the moving block. A saw disc mounting seat is installed at the other end of the connecting parts. In the clamping mechanism of this utility model, the pressure plate can be driven to rise and fall by controlling the third motor. The pressure plate can easily clamp the aluminum profile, enhance the stability of the aluminum profile during the cutting operation, and facilitate the cutting operation. The movable baffle in the positioning mechanism can easily adjust the cutting length according to the needs, which is more flexible and more convenient to use, thereby speeding up the work efficiency and improving the practicality of the cutting device.

[0004] While the above-mentioned technical solution can compress the aluminum profile and enhance the stability during the cutting operation, the resulting debris will scatter everywhere and cannot be directly collected, increasing the difficulty of subsequent recycling. Therefore, we provide a cutting device for irregularly shaped aluminum profiles. Utility Model Content

[0005] The purpose of this utility model is to provide a cutting device for irregularly shaped parts in aluminum profile processing, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cutting device for irregularly shaped parts in aluminum profile processing, comprising a processing table, a support on the top of the processing table, a motor on one side of the support, a lead screw inside the support, a movable frame outside the lead screw, a hydraulic cylinder fixedly installed inside the movable frame, a support platform at the bottom of the hydraulic cylinder, transparent plastic covers on both sides of the support, mating grooves at both ends of both sides of the support, mating blocks at both ends of the two transparent plastic covers near the support, a cavity inside the processing table, a collection box inside the cavity, sliders on both sides of the collection box, sliding grooves on both sides of the inner wall of the cavity, a slot on the top of the processing table containing a perforated plate, and clamping mechanisms on both sides of the support.

[0007] As a further preferred embodiment of this technical solution, the clamping mechanism includes a telescopic cylinder, which is fixedly mounted on a first support plate. The first support plate is fixedly connected to one side of the bracket. A clamping block is fixedly connected to the output end of the telescopic cylinder. Adjusting bolts are threaded into the threaded grooves at the top and bottom of the clamping block. A clamping plate is rotatably connected to one end of each of the two adjusting bolts. Grooves are provided on opposite sides of the inner wall of the bracket.

[0008] As a further preferred embodiment of this technical solution, the bottom of the bracket is fixedly connected to the top of the processing table, a second support plate is fixedly connected to one side of the bracket, and the top of the second support plate is fixedly installed to the outside of the motor.

[0009] As a further preferred embodiment of this technical solution, the output end of the motor is fixedly connected to one end of the lead screw, the outside of the lead screw is threadedly connected to the threaded groove of the moving frame, and the output end of the bottom of the hydraulic cylinder is fixedly connected to the top of the support platform.

[0010] As a further preferred embodiment of this technical solution, a cutting machine is fixedly installed on one side of the top of the support platform, and the tops of the two transparent plastic covers on opposite sides are movably connected to both sides of the bracket via hinges.

[0011] As a further preferred embodiment of this technical solution, both ends of the transparent plastic cover near the support are fixedly connected to docking blocks, the docking blocks dock in the docking groove, and the collection box docks in the cavity.

[0012] As a further preferred embodiment of this technical solution, sliders are fixedly connected to both sides of the collection box, the outside of the sliders is slidably connected to the inner wall of the groove, and the drain plate is fixedly installed in the slot opened on the top of the processing table by bolts.

[0013] This utility model provides a cutting device for irregularly shaped parts in aluminum profile processing, which has the following advantages:

[0014] (1) The present invention uses the docking block and docking groove to lower the transparent plastic cover on both sides of the bracket. The two transparent plastic covers can cover the top two sides of the processing table to prevent the debris generated during the cutting process from splashing out of the processing table. The debris will be scattered on the processing table. After the cutting work is completed, the workers can use the cleaning tool to sweep the metal debris scattered on the processing table onto the sluice plate. The debris will fall into the collection box through the sluice plate. The collection box can collect the debris in a unified manner, thereby reducing the difficulty of collecting and recycling debris later.

[0015] (2) This utility model uses two telescopic cylinders to drive the corresponding clamping blocks to adjust the spacing and move. The two clamping blocks can clamp the two ends of the aluminum profile. In addition, the pressure plate is driven to further clamp the surface of the end of the aluminum profile by rotating the adjusting bolt. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a non-circular part cutting device for aluminum profile processing according to the present invention.

[0017] Figure 2 This is a partial disassembly side view of a cutting device for aluminum profile processing of irregular parts according to the present invention.

[0018] Figure 3 This is a partial sectional side view of the cutting device for aluminum profile processing according to the present invention.

[0019] Figure 4 This is a side view of the disassembled processing table and stencil of the aluminum profile cutting device for irregular parts processing according to this utility model.

[0020] Figure 5 This is a side view of the clamping mechanism of a cutting device for aluminum profile processing of irregular parts according to the present invention.

[0021] In the diagram: 11. Processing table; 12. Support frame; 13. Motor; 14. Lead screw; 15. Moving frame; 16. Hydraulic cylinder; 17. Support platform; 18. Transparent plastic cover; 19. Connecting block; 110. Connecting groove; 111. Cavity; 112. Collection box; 113. Slider; 114. Slide groove; 115. Slot plate;

[0022] 2. Clamping mechanism; 21. Telescopic cylinder; 22. First support plate; 23. Clamping block; 24. Adjusting bolt; 25. Clamping plate; 26. Groove;

[0023] 31. Second support plate; 32. Cutting machine. Detailed Implementation

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0025] This utility model provides a technical solution: such as Figures 1-5 As shown, in this embodiment, a cutting device for irregularly shaped parts in aluminum profile processing includes a processing table 11. A support 12 is provided on the top of the processing table 11, and a motor 13 is provided on one side of the support 12. The bottom of the support 12 is fixedly connected to the top of the processing table 11. A second support plate 31 is fixedly connected to one side of the support 12, and the top of the second support plate 31 is fixedly installed on the outside of the motor 13. A lead screw 14 is provided inside the support 12, and a movable frame 15 is provided outside the lead screw 14. A hydraulic cylinder 16 is fixedly installed inside the movable frame 15, and a support platform 17 is provided at the bottom of the hydraulic cylinder 16. The output end of the motor 13 is fixedly connected to one end of the lead screw 14, and the outside of the lead screw 14 is threadedly connected to a threaded groove in the movable frame 15. The output end of the bottom of the hydraulic cylinder 16 is fixedly connected to the top of the support platform 17. Transparent plastic covers 18 are provided on both sides of the support 12. A cutting machine 32 is fixedly installed on one side of the top of the support platform 17. The two transparent plastic covers 18 are positioned opposite each other. The tops of the components are hinged to both sides of the support 12. Each end of the support 12 has a mating groove 110. Each end of the two transparent plastic covers 18 near the support 12 has a mating block 19. The processing table 11 has an internal cavity 111 containing a collection box 112. Each end of the transparent plastic cover 18 near the support 12 has a fixed mating block 19 that engages with the mating groove 110. The collection box 11... 2. The collection box 112 is connected to the cavity 111. Slider 113 is provided on both sides of the collection box 112. Slide grooves 114 are provided on both sides of the inner wall of the cavity 111. A slot is provided in the top of the processing table 11. Slider 113 is fixedly connected to both sides of the collection box 112. The outside of the slider 113 is slidably connected to the inner wall of the slide groove 114. The slot is fixedly installed in the top of the processing table 11 by bolts. Therefore, clamping mechanisms 2 are provided on both sides of the bracket 12.

[0026] In this embodiment, when the device is needed to cut aluminum profile workpieces, the aluminum profile can be fixedly installed on the top of the processing table 11 by the clamping mechanism 2. After the workpiece is clamped, in order to prevent the debris generated during the cutting process from splashing out of the processing table 11, the transparent plastic covers 18 on both sides of the bracket 12 can be lowered through the docking block 19 and the docking groove 110. Then, the two transparent plastic covers 18 can block the top sides of the processing table 11 to prevent the debris generated during the cutting process from splashing out of the processing table 11. In order to ensure the range of workpiece cutting, the motor 1 can be started. 3 drives the lead screw 14 to rotate, thereby moving the frame 15 and the cutting machine 32 horizontally. By starting the hydraulic cylinder 16, the cutting machine 32 is driven to rise and fall, so that the cutting machine 32 can complete the cutting of the aluminum profile. The generated debris will be scattered on the processing table 11. After the cutting work is completed, the workers can use a cleaning tool to sweep the scattered metal debris on the processing table 11 onto the sluice plate 115. The debris will fall into the collection box 112 through the sluice plate 115. The collection box 112 can collect the debris in a unified manner, thereby reducing the difficulty of collecting and recycling debris later.

[0027] like Figures 1-5 As shown, the clamping mechanism 2 includes a telescopic cylinder 21, which is fixedly mounted on the first support plate 22. The first support plate 22 is fixedly connected to one side of the bracket 12. A clamping block 23 is fixedly connected to the output end of the telescopic cylinder 21. Adjusting bolts 24 are threaded into the threaded grooves at the top and bottom of the clamping block 23. A clamping plate 25 is rotatably connected to the opposite end of the two adjusting bolts 24. A groove 26 is provided on the opposite side of the inner wall of the bracket 12.

[0028] In this embodiment, when clamping and fixing the aluminum profile, two telescopic cylinders 21 can be activated to drive the corresponding clamping blocks 23 to adjust the spacing and move. The two clamping blocks 23 can clamp both ends of the aluminum profile. In addition, by rotating the adjusting bolt 24, the pressure plate can be driven to further clamp the surface of the end of the aluminum profile. When it is necessary to disassemble and clean the sprue plate 115, in order to ensure that there are no obstructions on the top of the sprue plate 115, the clamping blocks 23 can be retracted into the groove 26.

[0029] This utility model provides a cutting device for irregularly shaped parts in aluminum profile processing, and its specific working principle is as follows:

[0030] When using this device to cut aluminum profiles, firstly, the telescopic cylinders 21 on both sides are activated to drive the clamping blocks 23 to move and clamp the workpiece from both ends. Then, the pressure plate is pressed down by rotating the adjusting bolts 24 to further fix the ends of the aluminum profile. After clamping, the transparent plastic covers 18 on both sides of the bracket 12 are lowered along the docking groove 110 to form a protective barrier to prevent cutting debris from splashing. Next, the motor 13 is started to drive the lead screw 14 to rotate, so that the moving frame 15 and the cutting machine 32 move laterally to the predetermined position. The height of the cutting machine 32 is adjusted by the hydraulic cylinder 16 to complete the precise cutting. Finally, the debris scattered on the processing table 11 is swept by the staff to the sluice plate 115 and falls into the collection box 112 below through the sluice, achieving efficient cleaning.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cutting device for irregularly shaped parts in aluminum profile processing, comprising a processing table (11), characterized in that: The processing table (11) is provided with a support (12) on the top, a motor (13) is provided on one side of the support (12), a lead screw (14) is provided inside the support (12), a movable frame (15) is provided outside the lead screw (14), a hydraulic cylinder (16) is fixedly installed inside the movable frame (15), a support platform (17) is provided at the bottom of the hydraulic cylinder (16), transparent plastic covers (18) are provided on both sides of the support (12), and docking grooves (110) are provided at both ends of both sides of the support (12). Both ends of the two transparent plastic covers (18) near the support (12) are provided with docking blocks (19). The processing table (11) is provided with a cavity (111). A collection box (112) is provided inside the cavity (111). A slider (113) is provided on both sides of the collection box (112). A sliding groove (114) is provided on both sides of the inner wall of the cavity (111). A slot is provided in the top of the processing table (11) and a slotted plate (115) is provided. Therefore, a clamping mechanism (2) is provided on both sides of the support (12).

2. The aluminum profile processing irregular part cutting device according to claim 1, characterized in that: The clamping mechanism (2) includes a telescopic cylinder (21), which is fixedly installed on the first support plate (22). The first support plate (22) is fixedly connected to one side of the bracket (12). The output end of the telescopic cylinder (21) is fixedly connected to a clamping block (23). The top and bottom of the clamping block (23) are threaded with adjusting bolts (24). The opposite ends of the two adjusting bolts (24) are rotatably connected to clamping plates (25). The inner wall of the bracket (12) is provided with grooves (26) on opposite sides.

3. The aluminum profile processing irregular part cutting device according to claim 1, characterized in that: The bottom of the bracket (12) is fixedly connected to the top of the processing table (11), and a second support plate (31) is fixedly connected to one side of the bracket (12). The top of the second support plate (31) is fixedly installed to the outside of the motor (13).

4. The aluminum profile processing irregular part cutting device according to claim 1, characterized in that: The output end of the motor (13) is fixedly connected to one end of the lead screw (14), the outside of the lead screw (14) is threadedly connected to the threaded groove of the moving frame (15), and the output end of the bottom of the hydraulic cylinder (16) is fixedly connected to the top of the support platform (17).

5. The aluminum profile processing irregular part cutting device according to claim 1, characterized in that: A cutting machine (32) is fixedly installed on one side of the top of the support platform (17), and the tops of the two transparent plastic covers (18) on opposite sides are respectively movably connected to the two sides of the bracket (12) by hinges.

6. The aluminum profile processing irregular part cutting device according to claim 1, characterized in that: The transparent plastic cover (18) is fixedly connected to docking blocks (19) at both ends on the side near the bracket (12). The docking blocks (19) are docked in the docking groove (110), and the collection box (112) is docked in the cavity (111).

7. The aluminum profile processing irregular part cutting device according to claim 1, characterized in that: Both sides of the collection box (112) are fixedly connected to sliders (113). The outside of the sliders (113) is slidably connected to the inner wall of the groove (114). The drain plate (115) is fixedly installed in the slot opened on the top of the processing table (11) by bolts.