Split type cutter box structure for sugarcane impurity removing equipment

Abstract

The utility model relates to a sugarcane impurity removal cutter box related technical field, especially a kind of split type cutter box structure for sugarcane impurity removal equipment, including, cutter box, upper cutter roll assembly, lower cutter roll assembly, upper gear, lower gear and meshing gear;The cutter box is installed on the external machine frame;Installation cavity is formed in cutter box;The upper cutter roll assembly is installed in the upper portion position of installation cavity in cutter box;The lower cutter roll assembly is installed in the lower portion position of installation cavity in cutter box;Upper cutter roll assembly, lower cutter roll assembly in the utility model adopt installation shaft, section cutter, press cutter plate, tool rest and interval sleeve etc. component split installation, once section cutter appears damage condition, maintenance personnel only need to disassemble press cutter plate, section cutter can be replaced, and replacement process is simple and convenient, saves time and labour, can effectively guarantee the normal use of sugarcane impurity removal equipment.

Description

Technical Field

[0001] This utility model relates to the technical field of sugarcane cleaning knife boxes, and in particular to a split-type knife box structure for sugarcane cleaning equipment. Background Technology

[0002] The manual harvesting method used for sugarcane is inefficient and costly, but the impurity content is around 7%. Compared to manual harvesting, harvesting with combine harvesters or other machinery is more efficient and cost-effective. Sugarcane harvesting is increasingly moving towards mechanization, intelligence, and automation. However, machine-harvested sugarcane has an impurity content as high as 10% to 20%. After machine harvesting, the sugarcane needs to be sent to sugarcane impurity removal equipment for impurity removal. The cutter box structure in the sugarcane impurity removal equipment is the cutting mechanism used to cut the sugarcane. In the existing cutter box structure, the cutting blades and the cutter shaft are installed as a whole. Once the cutting blades are damaged, the entire cutting shaft and blades need to be replaced and repaired. This is not only inconvenient to disassemble and assemble, but also has high maintenance costs, which cannot meet the needs of users in production. Utility Model Content

[0003] The main purpose of this invention is to provide a split-type blade box structure for sugarcane cleaning equipment. The blade shaft, blade holder and cutting blade in the structure are all designed with a split installation structure. In the process of use, once the blade is damaged, only the damaged blade needs to be disassembled and replaced, which is very convenient for maintenance.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A split-type cutter box structure for sugarcane impurity removal equipment includes a cutter box body, an upper cutter roller assembly, a lower cutter roller assembly, an upper gear, a lower gear, and a meshing gear;

[0006] The tool box is mounted on an external frame; an installation cavity is formed inside the tool box; the upper cutter roller assembly is mounted at the upper part of the installation cavity inside the tool box; and the lower cutter roller assembly is mounted at the lower part of the installation cavity inside the tool box.

[0007] The upper gear is installed on one side of the upper cutter roller assembly and is fixedly connected to the upper cutter roller assembly. The lower gear is installed on one side of the lower cutter roller assembly and is fixedly connected to the lower cutter roller assembly. A meshing gear is provided on the outside of the cutter box body. The meshing gear is arranged between the upper gear and the lower gear, and the meshing gear meshes with the upper gear and the lower gear respectively.

[0008] The upper and lower cutter roller assemblies have the same structure and are used for cutting sugarcane into sections.

[0009] The upper and lower cutter roller assemblies include a mounting shaft, a cutting blade, a pressure plate, a cutter holder, and a spacer sleeve. The mounting shaft is mounted on the cutter housing via bearings on both sides. A mounting spline adapted to the installation of the upper and lower gears is machined on the outer periphery of one side of the mounting shaft. Several cutter holders and spacer sleeves are mounted on the mounting shaft, with the cutter holders and spacer sleeves spaced apart. The cutting blade is mounted on the cutter holder and pressed down by the pressure plate.

[0010] Furthermore, the mounting shaft can be a square shaft structure.

[0011] The tool holder consists of a tool shaft mounting part and a tool body mounting part. The tool shaft mounting part has mounting holes that are adapted to the outer contour of the mounting shaft. Three sets of tool body mounting parts are evenly distributed on the outside of the tool shaft mounting part, and the sets of tool body mounting parts are set at a 120-degree angle to each other.

[0012] The cutter shaft mounting part and the cutter body mounting part are fixedly connected as an integral structure. Each cutter body mounting part is provided with a mounting platform adapted to the installation of the cutting cutter, and threaded holes are machined on the mounting platform.

[0013] Furthermore, both the cutting blade and the pressure plate are elongated structures, and mounting through holes for mounting bolts are machined on the cutting blade and the pressure plate.

[0014] Furthermore, a counterweight plate is provided at the end of the mounting shaft, and the counterweight plate is connected to the mounting shaft by a key connection.

[0015] The beneficial effects of this utility model are as follows: The overall structural design of the split-type cutter box structure of the sugarcane impurity removal equipment of this utility model is scientific. In specific use, the split-type cutter box structure has the following characteristics:

[0016] 1. The overall structure adopts a split design; the upper and lower cutter roller assemblies of this utility model are installed separately with components such as mounting shaft, cutting blade, pressure plate, blade holder and spacer sleeve. Once the cutting blade is damaged, the maintenance personnel only need to disassemble the pressure plate to replace the cutting blade. The replacement process is simple and convenient, saving labor and time, and can effectively ensure the normal use of sugarcane impurity removal equipment.

[0017] 2. Meanwhile, the blade holder in this utility model achieves a spaced and separate installation design through the spacer sleeve. When the blade holder on the mounting shaft is damaged, only the damaged blade holder needs to be disassembled and replaced, resulting in low maintenance costs and effectively meeting the needs of sugarcane cleaning equipment for sugarcane cutting operations. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the split-type toolbox of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall main view structure of this utility model;

[0020] Figure 3 This is a structural schematic diagram of the upper cutter roller assembly and the lower cutter roller assembly of this utility model;

[0021] Figure 4 This is a cross-sectional structural schematic diagram of the upper cutter roller assembly and the lower cutter roller assembly of this utility model;

[0022] Figure 5 This is a schematic diagram of the installation structure of the mounting shaft, cutting blade, pressure plate, and blade holder in this utility model;

[0023] The numbers in the diagram are as follows: 1-blade housing, 2-upper blade roller assembly, 3-lower blade roller assembly, 4-upper gear, 5-lower gear, 6-meshing gear, 7-counterweight plate; 21-mounting shaft, 22-cutting blade, 23-pressure plate, 24-blade holder, 25-spacer sleeve; 211-spline, 241-blade shaft mounting part, 242-blade body mounting part, 243-mounting platform. Detailed Implementation

[0024] Specific Embodiment 1: To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that when an element is referred to as "fixed to" or "set on" another element, it can be directly or indirectly connected to the other element. When an element is referred to as "connected to" another element, it can be directly or indirectly connected to the other element. The terms "left" and "right" used in this application to indicate orientation are based on the specific structure shown in the accompanying drawings and do not constitute a limitation on the structure.

[0025] As per the specification attached to this utility model Figure 1 Instruction manual attached Figure 2As shown, to address the problem that existing sugarcane cleaning equipment uses a single integrated cutting tool and shaft, requiring replacement and repair of the entire cutting tool and shaft if the tool is damaged, which is inconvenient and costly, this invention designs and provides a split-type cutting tool structure for sugarcane cleaning equipment. This structure mainly includes a tool box body 1, an upper cutting roller assembly 2, a lower cutting roller assembly 3, an upper gear 4, a lower gear 5, and a meshing gear 6. The tool box body 1 is primarily used to install the upper cutting roller assembly 2 and the lower cutting roller assembly 3. During installation, the tool box body 1 is mounted on an external frame. An installation cavity is formed within the tool box body 1 to accommodate the installation of the upper cutting roller assembly 2 and the lower cutting roller assembly 3. During installation, the upper cutting roller assembly... 2. The upper gear is installed in the upper part of the cavity inside the cutter box 1; the lower gear 3 is installed in the lower part of the cavity inside the cutter box 1; the upper gear 4 in this application is used to drive the upper gear 2 to rotate, and the lower gear 5 is used to drive the lower gear 3 to rotate. During installation, the upper gear 4 is installed on one side of the upper gear 2 and is fixedly connected to the upper gear 2, and the lower gear 5 is installed on one side of the lower gear 3 and is fixedly connected to the lower gear 3. A meshing gear 6 is provided on the outside of the cutter box 1. The meshing gear 6 is arranged between the upper gear 4 and the lower gear 5, and the meshing gear 6 meshes with the upper gear 4 and the lower gear 5 respectively. The upper gear 2 and the lower gear 3 have the same structure and are used for cutting sugarcane into sections.

[0026] As per the specification attached to this utility model Figure 3 Instruction manual attached Figure 4 As shown, the upper cutter roller assembly 2 and the lower cutter roller assembly 3, used for cutting sugarcane into segments, both include a mounting shaft 21, a cutting blade 22, a pressure plate 23, a blade holder 24, and a spacer sleeve 25. The mounting shaft 21 is used to install the blade holder 24 and the spacer sleeve 25. During installation, the mounting shaft 21 is mounted on the blade housing 1 via bearings on both sides. A mounting spline 211, adapted for mounting the upper gear 4 and the lower gear 5, is machined on the outer periphery of one side of the mounting shaft 21. Several blade holders 24 and spacer sleeves 25 are mounted on the mounting shaft 21. The tool holder 24 is used to adapt to the installation of the cutting blade 22, and the spacer sleeve 25 is used to space adjacent tool holders 24. The mounting shaft 21 can be a square shaft structure. During installation, the tool holder 24 and the spacer sleeve 25 are spaced apart on the mounting shaft 21 (the tool holder 24 and the spacer sleeve 25 are machined with mounting holes that are compatible with the mounting shaft 21, and the tool holder 24 and the spacer sleeve 25 are installed on the mounting shaft 21 through the mounting holes). The cutting blade 22 is installed on the tool holder 24 and pressed by the pressure plate 23.

[0027] Furthermore, as per the instruction manual... Figure 5As shown, the tool holder 24 consists of a tool shaft mounting part 241 and a tool body mounting part 242. The tool shaft mounting part 241 is used to install and connect the tool body mounting part 242. The tool shaft mounting part 241 is provided with mounting holes that are adapted to the outer contour of the mounting shaft 21. At the same time, three sets of tool body mounting parts 242 are evenly distributed on the outside of the tool shaft mounting part 241. The tool body mounting parts 242 are used to directly adapt to the installation of the cutting blade 22. The sets of tool body mounting parts 242 are set at a 120-degree angle. During installation, the tool shaft mounting part 241 and the tool body mounting part 242 are fixedly connected as an integral structure. Each tool body mounting part 242 is provided with a mounting platform 243 adapted to the installation of the cutting blade 22. Each mounting platform 243 is machined with threaded holes adapted to the installation of mounting bolts. The cutting blade 22 and the pressure plate 23 are both elongated structures. The cutting blade 22 and the pressure plate 23 are machined with mounting through holes adapted to the installation bolts.

[0028] Furthermore, as per the instruction manual... Figure 1 As shown, in order to make the upper cutter roller assembly 2 and the lower cutter roller assembly 3 have a large rotational inertia when rotating, a counterweight disk 7 is provided at the end of the mounting shaft 21 in the upper cutter roller assembly 2 and the lower cutter roller assembly 3. The counterweight disk 7 is connected to the mounting shaft 21 by a key connection.

[0029] The installation process of the split-type blade box structure for the sugarcane impurity removal equipment of this utility model is as follows:

[0030] First, the installer can install the tool box 1 on the external frame. Then, the upper cutter roller assembly 2 and the lower cutter roller assembly 3 are installed inside the tool box 1. Since the upper cutter roller assembly 2 and the lower cutter roller assembly 3 are identical, the installation process of one of the two cutter roller assemblies will be described below. First, mounting holes adapted to the mounting shaft 21 are machined on the tool holder 24 and the spacer sleeve 25. The profile of the mounting holes is consistent with the outer periphery of the mounting shaft 21 (it can be a square profile). The tool holder 24 and the spacer sleeve 25 are installed on the mounting shaft 21 through the mounting holes. It is necessary to ensure that the tool holder 24 and the spacer sleeve 25 are spaced apart on the mounting shaft 21. The tool holder 24 consists of a cutter shaft mounting part 241 and a cutter body mounting part 242. The cutter shaft mounting part 241 is used to install and connect the cutter body mounting part 242. The three sets of cutter body mounting parts 242 are evenly distributed outside the cutter shaft mounting part 241 to ensure that each set of cutter bodies The mounting parts 242 are arranged at a 120-degree angle. Each blade mounting part 242 has a mounting platform 243 for mounting the cutting blade 22, and each mounting platform 243 has a threaded hole for mounting bolts. The cutting blade 22 is pressed and mounted on the mounting platform 243 on the blade mounting part 242 by the pressure plate 23. At this point, the installation process of the upper or lower blade roller assembly 3 is completed. Then, the upper blade roller assembly 2 and the lower blade roller assembly 3 are mounted on the blade box 1 on both sides by bearings. An upper gear 4 is installed at the end of the mounting shaft 21 of the upper blade roller assembly 2, and a lower gear 5 is installed at the end of the mounting shaft 21 of the lower blade roller assembly 3. A meshing gear 6 is installed on the outside of the blade box 1 to ensure that the meshing gear 6 meshes with the upper gear 4 and the lower gear 5 respectively. Finally, a counterweight plate 7 is installed on the mounting shaft 21 of the upper blade roller assembly 2 and the lower blade roller assembly 3. At this point, the installation process of the split blade box structure of this utility model is completed. In use, the meshing gear 6 is driven by an external drive mechanism or by gear meshing. When the meshing gear 6 rotates, it drives the upper gear 4 and the lower gear 5 to rotate. The rotation of the upper gear 4 drives the upper cutter roller assembly 2 to rotate, and the rotation of the lower gear 5 drives the lower cutter roller assembly 3 to rotate. At this time, the cutting blades 22 in the upper cutter roller assembly 2 and the lower cutter roller assembly 3 can cut the sugarcane conveyed by the conveying platform. When the cutting blade 22 or the blade holder 24 is damaged by hard objects such as stones, the operator only needs to disassemble and replace the damaged parts. The replacement process is simple and convenient, saving labor and time, and the maintenance cost is low, effectively meeting the needs of sugarcane cleaning equipment for sugarcane cutting operations. The above shows and describes the basic principles, main features and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are only illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from the spirit and scope of this utility model, and all such changes and modifications fall within the scope of this utility model as claimed.

Claims

1. A split knife box structure for a cane cleaning apparatus, characterised in that, It includes a tool box body (1), an upper tool roller assembly (2), a lower tool roller assembly (3), an upper gear (4), a lower gear (5), and a meshing gear (6); The tool box (1) is mounted on the external frame; an installation cavity is formed inside the tool box (1); the upper cutter roller assembly (2) is mounted at the upper part of the installation cavity inside the tool box (1); the lower cutter roller assembly (3) is mounted at the lower part of the installation cavity inside the tool box (1); The upper gear (4) is installed on one side of the upper cutter roller assembly (2) and is fixedly connected to the upper cutter roller assembly (2). The lower gear (5) is installed on one side of the lower cutter roller assembly (3) and is fixedly connected to the lower cutter roller assembly (3). A meshing gear (6) is provided on the outside of the cutter box body (1). The meshing gear (6) is arranged between the upper gear (4) and the lower gear (5), and the meshing gear (6) meshes with the upper gear (4) and the lower gear (5) respectively. The upper cutter roller assembly (2) and the lower cutter roller assembly (3) have the same structure and are used to cut sugarcane into sections.

2. The split knife box structure for a sugarcane cleaning apparatus according to claim 1, characterized in that, The upper cutter roller assembly (2) and the lower cutter roller assembly (3) include a mounting shaft (21), a cutting blade (22), a pressure plate (23), a blade holder (24), and a spacer sleeve (25). The mounting shaft (21) is mounted on the blade housing (1) on both sides by bearings. A mounting spline (211) adapted to the installation of the upper gear (4) and the lower gear (5) is machined on the outer periphery of one side of the mounting shaft (21). Several blade holders (24) and spacer sleeves (25) are mounted on the mounting shaft (21). The blade holders (24) and spacer sleeves (25) are spaced apart. The cutting blade (22) is mounted on the blade holder (24) and pressed by the pressure plate (23).

3. A split knife box structure for a sugarcane cleaning apparatus according to claim 2, characterized in that, The tool holder (24) consists of a tool shaft mounting part (241) and a tool body mounting part (242). The tool shaft mounting part (241) is provided with mounting holes that are adapted to the outer contour of the mounting shaft (21). Three sets of tool body mounting parts (242) are evenly distributed on the outside of the tool shaft mounting part (241), and the sets of tool body mounting parts (242) are arranged at an angle of (120) degrees to each other.

4. The split knife box structure for a sugarcane cleaning apparatus according to claim 3, wherein The cutter shaft mounting part (241) and the cutter body mounting part (242) are fixedly connected as an integral structure. Each cutter body mounting part (242) is provided with a mounting platform (243) adapted to the installation of the cutting cutter (22), and a threaded hole is machined on the mounting platform (243).

5. The split knife box structure for a sugarcane cleaning apparatus according to claim 2, wherein The cutting blade (22) and the pressure plate (23) are both long strip structures, and mounting through holes for mounting bolts are machined on the cutting blade (22) and the pressure plate (23).

6. The split knife box structure for a sugarcane cleaning apparatus according to claim 2, wherein A counterweight plate (7) is provided at the end of the mounting shaft (21), and the counterweight plate (7) is connected to the mounting shaft (21) by a key connection.

7. The split-type blade box structure for a sugarcane impurity removal device according to claim 6, characterized in that, The mounting shaft (21) can be a square shaft structure.

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