A new type of clamping type automatic production equipment for automobile carpet
The cutting head is driven by a support frame and an electric push rod to perform three-axis cutting. Combined with a conveyor belt and a rotary motor, continuous processing is achieved. The clamping pad can be quickly replaced through a telescopic tube, which solves the problems of low cutting efficiency and inability to quickly replace the clamping mechanism in existing equipment, thus improving production efficiency and adaptability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN TONGCHANG AUTO NEW MATERIAL CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-06-19
AI Technical Summary
Existing clamp-type automated automotive carpet production equipment has poor cutting efficiency, poor continuous processing effect, and the clamping mechanism cannot be quickly replaced.
The cutting head is driven by a support frame, a first electric push rod, and a front and rear moving frame in a three-axis manner. Combined with a conveyor belt, a rotary motor, and drive rollers, continuous processing is achieved. The clamping pad can be quickly assembled and disassembled with the fixed block through a telescopic tube to adapt to clamping requirements of different sizes.
It improves the cutting effect, enables continuous processing and quick replacement of the clamping mechanism, and enhances the equipment's versatility and production efficiency.
Smart Images

Figure CN224374236U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive carpet technology, specifically a novel clamping-type automatic automotive carpet production equipment. Background Technology
[0002] As people's living standards improve, cars have become more common in households. With the increase in the number of cars, different grades have emerged. High-end cars are equipped with car carpets, and automatic production equipment for car carpets with clamping mechanisms is needed in the production of car carpets.
[0003] A novel clamping-type automatic automotive carpet production equipment (CN202022855829.3) uses an adjustment mechanism and a clamping mechanism to clamp the carpet body. Simultaneously, the electric slide rail and double-headed threaded rod adapt to clamping carpet bodies of different sizes, making the entire device highly versatile. However, it has shortcomings: the existing equipment has poor cutting efficiency and poor continuous processing effect, and the clamping mechanism cannot be quickly replaced. Therefore, a new type of clamping-type automatic automotive carpet production equipment is needed to solve these problems. Utility Model Content
[0004] The purpose of this utility model is to provide a new type of clamping-type automatic production equipment for automotive carpets, in order to solve the problems mentioned in the background art, such as poor cutting efficiency, poor continuous processing effect, and inability to quickly replace the clamping mechanism.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A novel clamping-type automatic automotive carpet production equipment includes a worktable, a support base installed at the lower end of the worktable, and a support frame installed at the upper end of the worktable. A conveyor belt is installed on the inner wall of the worktable, and a second electric push rod is embedded and inserted into the inner side of the upper end of the worktable. The output end of the second electric push rod has a positioning splicing slot, and a positioning splicing block is inserted and installed on the inner wall of the positioning splicing slot. A first locking knob is inserted and installed on the front side of the positioning splicing block and the positioning splicing slot. A first telescopic tube is vertically fixedly connected to the upper end of the positioning splicing block. A second telescopic tube is inserted and installed on the inner wall of the first telescopic tube, and a telescopic rod is inserted and installed on the inner wall of the second telescopic tube. A fixing block is fixedly connected to the other end of the telescopic rod, and a splicing slot is opened on one side of the lower end of the fixing block. The splicing slot has a splicing block inserted into its inner wall, and a clamping pad is fixedly connected to the lower end of the splicing block. The workbench has casters fixedly connected to its lower end, and a mounting base is fixedly connected to the upper front side of the workbench. The mounting base has a pull-out slide groove on its inner side, and a pull-out slider is slidably inserted into the inner wall of the pull-out slide groove. A PLC controller is fixedly connected between the pull-out sliders. A first electric push rod is vertically inserted into the middle position of the upper end of the support frame, and a front and rear moving frame is installed at the output end of the first electric push rod. A cutting head is movably installed on the upper end of the front and rear moving frame, and a lifting groove is opened at the middle position of the lower end of the front and rear moving frame. A support block is slidably inserted into the inner wall of the lifting groove, and a second locking knob is inserted into the lower end of one side of the lifting groove. A rotary motor is inserted into the lower front and rear sides of the support block, and a drive roller is installed at the output end of the rotary motor.
[0006] Preferably, the PLC controller is connected to the mounting base in a sliding connection via a pull-out groove and a pull-out slider, and the casters are self-locking and arranged in a matrix at the lower end of the support base.
[0007] Preferably, the cutting head moves along two axes with the worktable via a support frame and a front and rear movable frame, and the cutting head is connected to the support frame in a lifting and lowering motion via a first electric push rod. The cutting head is distributed in two groups on the support frame.
[0008] Preferably, the fixing block and the clamping pad are connected to the conveyor belt in a lifting and lowering motion via the second electric push rod, and the fixing block and the clamping pad are connected to the first telescopic tube in a two-stage damped telescopic connection via the telescopic rod, the second telescopic tube, and the first telescopic tube.
[0009] Preferably, the conveyor belt and drive rollers move in a clamping drive between the worktable and the support frame, and the drive rollers are connected to the front and rear moving frames in a lifting and lowering motion via a second locking knob and a lifting groove.
[0010] Preferably, the clamping pad is made of rubber, and the clamping pad is installed in a positioning and interlocking manner with the fixing block through the splicing slot and splicing block. The first telescopic tube, the telescopic rod, and the second telescopic tube are installed in a positioning and interlocking manner with the second electric push rod through the positioning and splicing slot and positioning and splicing block.
[0011] Compared with the prior art, the beneficial effects of this utility model are: the novel clamping automatic production equipment for automotive carpets can drive two sets of cutting heads in a three-axis drive through the support frame, the first electric push rod and the front and rear moving frame, resulting in better cutting effect. Moreover, the material can be clamped and continuously guided by the conveyor belt, rotary motor and drive roller, which is convenient for continuous processing. Furthermore, the clamping pad, the first telescopic tube, the telescopic rod and the second telescopic tube can be quickly disassembled and replaced. Attached Figure Description
[0012] Figure 1 This is a front view of a novel clamping-type automatic production equipment for automotive carpets according to this utility model.
[0013] Figure 2 This is a side view of the internal structure of a novel clamping-type automatic automotive carpet production equipment according to this utility model.
[0014] Figure 3 This utility model relates to a novel clamping-type automatic production equipment for automotive carpets. Figure 1 Enlarged view of point A in the middle;
[0015] Figure 4 This utility model relates to a novel clamping-type automatic production equipment for automotive carpets. Figure 2 Enlarged view at point B in the middle;
[0016] Figure 5 This utility model relates to a novel clamping-type automatic production equipment for automotive carpets. Figure 2 Enlarged view at point C;
[0017] Figure 6 This utility model relates to a novel clamping-type automatic production equipment for automotive carpets. Figure 2 Enlarged view at point D;
[0018] Figure 7 This utility model relates to a novel clamping-type automatic production equipment for automotive carpets. Figure 2 Enlarged view of point E in the middle.
[0019] In the diagram: 1. Workbench, 2. Support base, 3. PLC controller, 4. Casters, 5. Support frame, 6. First electric push rod, 7. Cutting head, 8. Fixing block, 9. Conveyor belt, 10. Second electric push rod, 11. First telescopic tube, 12. Mounting base, 13. Pull-out slide, 14. Pull-out slider, 15. Positioning splicing slot, 16. Positioning splicing plug, 17. First locking knob, 18. Telescopic rod, 19. Second telescopic tube, 20. Second locking knob, 21. Support block, 22. Lifting groove, 23. Rotary motor, 24. Drive roller, 25. Splicing slot, 26. Clamping pad, 27. Splicing plug, 28. Front and rear moving frame. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-7This utility model provides a technical solution: a novel clamping-type automatic production equipment for automotive carpets, comprising a workbench 1, a support base 2, a PLC controller 3, casters 4, a support frame 5, a first electric push rod 6, a cutting head 7, a fixing block 8, a conveyor belt 9, a second electric push rod 10, a first telescopic tube 11, a mounting base 12, a pull-out slide 13, a pull-out slider 14, a positioning splicing slot 15, a positioning splicing insert 16, a first locking knob 17, a telescopic rod 18, a second telescopic tube 19, a second locking knob 20, a support block 21, a lifting groove 22, a rotary motor 23, a drive roller 24, a splicing slot 25, a clamping pad 26, a splicing insert 27, and a front and rear moving frame 28. The support base 2 is installed at the lower end of the workbench 1, and the workbench 1... A support frame 5 is mounted on the upper end of the workbench 1. The workbench 1 is characterized by having a conveyor belt 9 installed on its inner wall, and a second electric push rod 10 embedded in and inserted on the inner side of its upper end. The conveyor belt 9 and drive rollers 24 move in a clamping and driving manner between the workbench 1 and the support frame 5. The drive rollers 24 are connected to the front and rear moving frames 28 via a second locking knob 20 and a lifting groove 22, allowing the conveyor belt 9 and drive rollers 24 to clamp, drive, and guide flow, facilitating continuous processing. The output end of the second electric push rod 10 has a positioning splicing slot 15, and a positioning splicing block 16 is inserted into the inner wall of the positioning splicing slot 15. A first locking knob 17 is inserted into the front side of the positioning splicing block 16 and the positioning splicing slot 15. A first telescopic tube 11 is vertically fixed to the upper end of the splicing block 16. A second telescopic tube 19 is inserted into the inner wall of the first telescopic tube 11, and a telescopic rod 18 is inserted into the inner wall of the second telescopic tube 19. A fixing block 8 is fixedly connected to the other end of the telescopic rod 18, and a splicing slot 25 is opened on one side of the lower end of the fixing block 8. The fixing block 8 and the clamping pad 26 are connected to the conveyor belt 9 in a lifting and lowering motion through the second electric push rod 10. The fixing block 8 and the clamping pad 26 are connected to the first telescopic tube 11 in a two-stage damping telescopic connection through the telescopic rod 18, the second telescopic tube 19, and the first telescopic tube 11. This makes it easy to adjust the fixing block 8 and the clamping pad 26 to lift and clamp vertically, and also allows for lateral telescopic adjustment, resulting in better adaptability. A splicing block 27 is inserted into the inner wall of the splicing slot 25. Furthermore, a clamping pad 26 is fixedly connected to the lower end of the splicing plug 27. The clamping pad 26 is made of rubber and is installed in a positioning and insertion manner with the fixing block 8 through the splicing slot 25 and the splicing plug 27. The first telescopic tube 11, the telescopic rod 18, and the second telescopic tube 19 are installed in a positioning and insertion manner with the second electric push rod 10 through the positioning splicing slot 15 and the positioning splicing plug 16. This allows the clamping pad 26, the first telescopic tube 11, the telescopic rod 18, and the second telescopic tube 19 to be easily and quickly installed and disassembled, and to be easily replaced. A universal wheel 4 is fixedly connected to the lower end of the worktable 1, and a mounting base 12 is fixedly connected to the upper front side of the worktable 1. A pull-out slide groove 13 is opened on the inner side of the mounting base 12, and a pull-out slider 14 is slidably installed on the inner wall of the pull-out slide groove 13.A PLC controller 3 is fixedly connected between the pull-out sliders 14. The PLC controller 3 is connected to the mounting base 12 in a sliding pull-out connection via the pull-out slide groove 13 and the pull-out sliders 14. The casters 4 have a self-locking structure and are arranged in a matrix at the lower end of the support base 2. This allows the PLC controller 3 to be easily and quickly pulled out and disassembled, providing good protection. A first electric push rod 6 is vertically inserted and installed at the middle position of the upper end of the support frame 5. A front-to-back moving frame 28 is installed at the output end of the first electric push rod 6. A cutting head 7 is movably installed at the upper end of the front-to-back moving frame 28, and a cutting head 7 is movably installed at the middle position of the lower end of the front-to-back moving frame 28. A lifting groove 22 is provided at the position. The cutting head 7 moves along two axes of a lead screw to the worktable 1 via a support frame 5 and a front and rear moving frame 28. The cutting head 7 is connected to the support frame 5 via a first electric push rod 6 for lifting and lowering. The cutting heads 7 are distributed in two groups on the support frame 5, allowing for two sets of operations and resulting in excellent cutting effect. A support block 21 is slidably inserted into the inner wall of the lifting groove 22, and a second locking knob 20 is inserted into the lower end of one side of the lifting groove 22. A rotary motor 23 is inserted into the lower ends of the front and rear sides of the support block 21, and a drive roller 24 is installed at the output end of the rotary motor 23.
[0022] Working principle: When using this new type of clamping-type automatic automotive carpet production equipment, first connect the device to the power supply, then lay the material on the conveyor belt 9, and then pull out the PLC controller 3 through the pull-out slide 13 and pull-out slider 14 for operation. Next, the second electric push rod 10 drives the fixing block 8 and clamping pad 26 to descend, clamping and fixing the material. Then, the support frame 5, the first electric push rod 6, and the front and rear moving frame 28 drive the cutting head 7 to perform two sets of cuts. After completion, the fixing block 8 and clamping pad 26 can be lifted. First, the drive roller 24 is brought into contact with the material, and then the clamping drive is moved by the conveyor belt 9 and the drive roller 24. Then, continuous processing is carried out. When the material width is narrow, the fixing block 8 and the clamping pad 26 can be adjusted laterally by the first telescopic tube 11, the telescopic rod 18, and the second telescopic tube 19. When the clamping pad 26, the first telescopic tube 11, the telescopic rod 18, or the second telescopic tube 19 are damaged, they can be quickly inserted, disassembled, and replaced. This is the usage process of this new type of clamping-type automatic production equipment for automotive carpets.
[0023] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A novel clamping-type automatic production equipment for automotive carpets, comprising a workbench (1), wherein a support base (2) is installed at the lower end of the workbench (1), and a support frame (5) is mounted on the upper end of the workbench (1), characterized in that: A conveyor belt (9) is installed on the inner wall of the workbench (1), and a second electric push rod (10) is inserted and fitted into the inner side of the upper end of the workbench (1). The output end of the second electric push rod (10) is provided with a positioning splicing slot (15), and a positioning splicing block (16) is inserted and fitted into the inner wall of the positioning splicing slot (15). A first locking knob (17) is inserted and fitted into the front side of the positioning splicing block (16) and the positioning splicing slot (15), and the upper end of the positioning splicing block (16) is vertically fixed. A first telescopic tube (11) is connected to the workbench. A second telescopic tube (19) is inserted into the inner wall of the first telescopic tube (11), and a telescopic rod (18) is inserted into the inner wall of the second telescopic tube (19). A fixing block (8) is fixedly connected to the other end of the telescopic rod (18), and a splicing slot (25) is provided on one side of the lower end of the fixing block (8). A splicing plug (27) is inserted into the inner wall of the splicing slot (25), and a clamping pad (26) is fixedly connected to the lower end of the splicing plug (27). (1) A caster wheel (4) is fixedly connected to the lower end, and a mounting base (12) is fixedly connected to the upper front side of the workbench (1). A pull-out groove (13) is provided on the inner side of the mounting base (12), and a pull-out slider (14) is slidably installed on the inner wall of the pull-out groove (13). A PLC controller (3) is fixedly connected between the pull-out sliders (14). A first electric push rod (6) is vertically installed at the middle position of the upper end of the support frame (5), and a front-mounted front-mounted push rod (6) is installed at the output end of the first electric push rod (6). The rear movable frame (28) has a cutting head (7) movably installed on its upper end, and a lifting groove (22) is provided at the middle position of the lower end of the rear movable frame (28). A support block (21) is slidably inserted into the inner wall of the lifting groove (22), and a second locking knob (20) is inserted into the lower end of one side of the lifting groove (22). A rotary motor (23) is inserted into the lower end of the front and rear sides of the support block (21), and a drive roller (24) is installed at the output end of the rotary motor (23).
2. A new type of automatic production equipment for clamping type automobile carpet, according to claim 1, characterized in that: The PLC controller (3) is connected to the mounting base (12) by a sliding groove (13) and a sliding block (14) in a front-to-back sliding connection. The universal wheel (4) has a self-locking structure and the universal wheel (4) is distributed in a matrix at the lower end of the support base (2).
3. A new type of automatic production equipment for clamping type automobile carpet, according to claim 2, characterized in that: The cutting head (7) moves along the worktable (1) via a screw and a support frame (5) and a front and rear moving frame (28). The cutting head (7) is connected to the support frame (5) via a first electric push rod (6) in a lifting and lowering motion. The cutting head (7) is distributed in two groups on the support frame (5).
4. A new type of automatic production equipment for clamping type automobile carpet, according to claim 3, characterized in that: The fixing block (8) and the clamping pad (26) are connected to the conveyor belt (9) in a lifting and lowering motion via the second electric push rod (10), and the fixing block (8) and the clamping pad (26) are connected to the first telescopic tube (11) in a two-stage damping telescopic connection via the telescopic rod (18), the second telescopic tube (19).
5. A novel automatic production equipment for clamping type automobile carpet according to claim 4, characterized in that: The conveyor belt (9) and drive roller (24) move in a clamping drive between the worktable (1) and the support frame (5), and the drive roller (24) is connected to the front and rear moving frame (28) in a lifting and lowering motion through the second locking knob (20) and the lifting groove (22).
6. A novel automatic production equipment for clamping type automobile carpet according to claim 5, characterized in that: The clamping pad (26) is made of rubber, and the clamping pad (26) is installed in a positioning and insertion manner with the fixing block (8) through the splicing slot (25) and the splicing plug (27). The first telescopic tube (11), the telescopic rod (18), and the second telescopic tube (19) are installed in a positioning and insertion manner with the second electric push rod (10) through the positioning splicing slot (15) and the positioning splicing plug (16).