A tarpaulin waste compression and packing device
By designing a tarpaulin waste compression and baling device with extrusion, baling, and lifting mechanisms, the problem of large space occupation by tarpaulin waste is solved, and efficient compression and transportation are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHANGQIU HITAC COATED FABRIC
- Filing Date
- 2025-05-30
- Publication Date
- 2026-06-19
Smart Images

Figure CN224376127U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of packaging devices, specifically a tarpaulin waste compression and packaging device. Background Technology
[0002] With the booming development of industries such as logistics, warehousing, and outdoor equipment, tarpaulins are widely used as important materials for waterproofing, dustproofing, and covering.
[0003] Based on the above, the inventors have discovered the following problems: tarpaulins are mostly made of materials such as fiber fabrics and coated fabrics, which are soft and have a certain degree of elasticity. The waste materials after use or scraps from the production process are fluffy and take up a huge amount of space. In the logistics and transportation industry, the old tarpaulins cannot be neatly stacked, and a standard freight truck can only carry a small amount of tarpaulin waste, resulting in low transportation efficiency.
[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a tarpaulin waste compression and baling device in order to achieve a more practical purpose. Utility Model Content
[0005] The purpose of this utility model is to provide a tarpaulin waste compression and baling device to solve the problem mentioned in the background art that existing tarpaulins are mostly made of materials such as fiber fabrics and coated fabrics, which are soft and have a certain degree of elasticity. The waste materials after use or the scraps from the production process are in a fluffy state and occupy a lot of space.
[0006] In view of the above problems, the technical solution proposed by this utility model is as follows:
[0007] A tarpaulin waste compression and baling device includes a squeezing mechanism, a baling mechanism, a compression mechanism, and a lifting mechanism. The squeezing mechanism includes a housing, with a push plate movably inserted into one side of the bottom of the housing. The baling mechanism includes a baling frame, one end of which is inserted into one side of the bottom of the housing, and a limiting plate movably inserted into one side of the top of the baling frame. The compression mechanism includes a fixed frame, with its bottom two sides connected to the top two sides of the housing, and a first hydraulic rod inserted at the center of the fixed frame. A pressure plate is fixedly installed at the bottom of the first hydraulic rod, and the pressure plate is slidably connected to the inner side of the housing. The lifting mechanism includes a pair of lifting frames, each located at one end of one side of the housing, with a lifting frame slidably installed between the pair of lifting frames. Vibration motors are installed on both sides of the bottom of the lifting frame.
[0008] Furthermore, each of the lifting frames is rotatably connected to a screw, and each screw is threaded with a pair of sliders, which are respectively fixedly connected to both ends of the lifting frame.
[0009] The beneficial effect of adopting the above-mentioned further solution is that the screw and the slider inside the lifting frame are threadedly connected. When the screw rotates, it can drive the slider to move up and down along the screw, thereby controlling the lifting height of the lifting frame and making it convenient to lift the packing frame to a suitable position so that the tarpaulin waste inside can enter the interior of the box.
[0010] Furthermore, telescopic dust covers are fixedly installed at both the upper and lower ends of the inside of the lifting frame, and the opposite ends of each pair of telescopic dust covers are respectively connected to the opposite sides of each pair of sliders.
[0011] The beneficial effect of adopting the above-mentioned further solution is that the telescopic dust cover inside the lifting frame is connected to the slider. During the process of the slider rising and falling with the lifting frame, the telescopic dust cover can effectively prevent dust, waste debris and other materials from entering the interior of the lifting frame, reduce component wear, protect the screw, extend the service life of the equipment, and at the same time keep the working environment clean.
[0012] Furthermore, each of the lifting frames is fixedly equipped with a servo motor at its top, and the output end of the servo motor is connected to the screw drive.
[0013] The beneficial effect of adopting the above-mentioned further solution is that the servo motor at the top of the lifting frame provides power to the screw, ensuring that the lifting frame is raised and lowered smoothly and accurately, making it convenient for users to transport tarpaulin waste through the lifting frame into the box.
[0014] Furthermore, a second hydraulic rod is fixedly installed on both sides of the packaging frame, and a connecting frame is fixedly installed on the top of each of the second hydraulic rods. The bottom ends of a pair of connecting frames are respectively connected to the upper ends of the limiting plate on both sides.
[0015] The beneficial effect of adopting the above-mentioned further solution is that the second hydraulic rods on both sides of the packing frame control the lifting and lowering of the limiting plate through the connecting frame. When it is necessary to load waste material, the second hydraulic rods retract and drive the limiting plate to rise, opening the packing frame and facilitating the movement of the push plate, squeezing the compressed tarpaulin waste material into the inside of the packing frame, so that it enters the packaging bag set outside the packing frame.
[0016] Furthermore, a third hydraulic rod is fixedly installed at the bottom of one side of the box body. One end of the third hydraulic rod extends through the box body into the interior and is fixedly connected to one side of the push plate.
[0017] The beneficial effect of adopting the above-mentioned further solution is that the third hydraulic rod on one side of the box drives the push plate to move inside the box. After the tarpaulin waste is compressed, the third hydraulic rod extends to push the push plate, pushing the compressed waste from inside the box to the packing frame, thereby realizing the transfer of waste, reducing manual operation, and improving work efficiency.
[0018] Furthermore, a controller is fixedly installed on one side of the housing, and the controller is electrically connected to the servo motor, the vibration motor, the first hydraulic rod, the second hydraulic rod, and the third hydraulic rod via wires.
[0019] The beneficial effect of adopting the above-mentioned further solution is that the controller on one side of the box is electrically connected to the servo motor, vibration motor, first hydraulic rod, second hydraulic rod and third hydraulic rod, and the operator can control the entire process of extrusion, compression, packaging and lifting through the controller.
[0020] Compared with the prior art, the beneficial effects of this utility model are as follows: The tarpaulin waste compression and baling device provides a space for the waste material in the box of the compression mechanism. The third hydraulic rod drives the push plate to push the compressed tarpaulin waste material from the box to the baling frame. The baling frame of the baling mechanism is used to hold the waste material and bal it. The user puts the packaging bag on the outside of the baling frame. As the compressed tarpaulin enters the packaging bag, the packaging bag gradually falls off the baling frame, thus completing the baling operation. The second hydraulic rod controls the lifting and lowering of the limit plate through the connecting frame, which facilitates the opening and closing of the baling frame and the entry and exit of the waste material. It also ensures that when the baling frame is closed, it does not affect the normal compression of the tarpaulin inside the box. The fixed frame of the compression mechanism provides an installation base for the first hydraulic rod. The first hydraulic rod drives the pressure plate to compress the tarpaulin waste material inside the box, reducing the volume of the waste material. The lifting frame and lifting frame of the lifting mechanism cooperate to lift the baling frame for easy handling of the tarpaulin waste material. The vibration of the vibration motor helps the tarpaulin waste material fall from the lifting frame into the box. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural diagram of the tarpaulin waste compression and baling device disclosed in an embodiment of the present utility model. Figure 1 ;
[0022] Figure 2 This is a three-dimensional structural diagram of the tarpaulin waste compression and baling device disclosed in an embodiment of the present utility model. Figure 2 ;
[0023] Figure 3 This is a three-dimensional structural diagram of the tarpaulin waste compression and baling device disclosed in an embodiment of the present utility model. Figure 3 ;
[0024] Figure 4 This is a cross-sectional three-dimensional structural diagram of the tarpaulin waste compression and baling device disclosed in an embodiment of this utility model;
[0025] Figure 5 This is a three-dimensional structural diagram of the lifting frame of the tarpaulin waste compression and baling device disclosed in an embodiment of this utility model.
[0026] In the diagram: 1. Extrusion mechanism; 101. Box body; 102. Controller; 103. Third hydraulic rod; 104. Push plate; 2. Packaging mechanism; 201. Packaging frame; 202. Second hydraulic rod; 203. Limiting plate; 204. Connecting frame; 3. Compression mechanism; 301. Fixing frame; 302. First hydraulic rod; 303. Pressure plate; 4. Lifting mechanism; 401. Lifting frame; 402. Lifting frame; 403. Vibration motor; 404. Servo motor; 405. Telescopic dust cover; 406. Screw; 407. Slider. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figures 1-5This utility model provides a technical solution: a tarpaulin waste compression and baling device, including a squeezing mechanism 1, a baling mechanism 2, a compression mechanism 3, and a lifting mechanism 4. The squeezing mechanism 1 includes a box body 101, with a push plate 104 movably inserted into one side of the bottom of the box body 101; the baling mechanism 2 includes a baling frame 201, one end of which is inserted into one side of the bottom of the box body 101, and a limiting plate 203 movably inserted into one side of the upper end of the baling frame 201; the compression mechanism 3 includes a fixing frame 301, with two sides of the bottom of the fixing frame 301... The upper sides of the housing 101 are not connected. A first hydraulic rod 302 is inserted at the center of the fixing frame 301. A pressure plate 303 is fixedly installed at the bottom end of the first hydraulic rod 302. The pressure plate 303 is slidably connected to the inner side of the housing 101. The lifting mechanism 4 includes a pair of lifting frames 401, which are respectively set at both ends of one side of the housing 101. A lifting frame 402 is slidably installed between the pair of lifting frames 401. Vibration motors 403 are installed on both sides of the bottom end of the lifting frame 402. The housing 101 of the extrusion mechanism 1 is for waste materials. Providing a storage space, the third hydraulic rod 103 drives the push plate 104 to push the compressed tarpaulin waste from the box 101 to the packing frame 201. The packing frame 201 of the packing mechanism 2 is used to hold and pack the waste. The user puts the packaging bag on the outside of the packing frame 201. As the compressed tarpaulin enters the packaging bag, the packaging bag gradually falls off the packing frame 201, thus completing the packing operation. The second hydraulic rod 202 controls the lifting and lowering of the limit plate 203 through the connecting frame 204, which facilitates the opening and closing of the packing frame 201, making it convenient for waste to enter and exit, and also... When closed, the packing frame 201 does not affect the normal compression of the tarpaulin inside the box 101. The fixing frame 301 of the compression mechanism 3 provides an installation base for the first hydraulic rod 302. The first hydraulic rod 302 drives the pressure plate 303 to compress the tarpaulin waste inside the box 101, reducing the volume of waste. The lifting frame 401 of the lifting mechanism 4 and the lifting frame 402 cooperate to lift the packing frame 201 to facilitate the handling of the tarpaulin waste. The vibration of the vibration motor 403 helps the tarpaulin waste fall from the lifting frame 402 into the box 101.
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Please see Figures 1-5The lifting frame 401 is internally connected to screws 406, each screw 406 having a pair of sliders 407 threaded onto it. The two pairs of sliders 407 are fixedly connected to both ends of the lifting frame 402. Telescopic dust covers 405 are fixedly installed at both the upper and lower ends of the lifting frame 401. The opposing ends of each pair of telescopic dust covers 405 are connected to the opposing sides of each pair of sliders 407. A servo motor 404 is fixedly installed at the top of the lifting frame 401. The output end of the servo motor 404 is connected to the screws 406. In the transmission connection, a second hydraulic rod 202 is fixedly installed on both sides of the packing frame 201. A connecting frame 204 is fixedly installed on the top of each second hydraulic rod 202. The bottom ends of a pair of connecting frames 204 are respectively connected to the upper ends of the limiting plate 203. The screw 406 inside the lifting frame 401 is threadedly connected to the slider 407. When the screw 406 rotates, it can drive the slider 407 to move up and down along the screw 406, thereby controlling the lifting height of the lifting frame 402 and facilitating the lifting of the packing frame 201 to a suitable position. This allows the waste tarpaulin inside to enter the interior of the housing 101. The telescopic dust cover 405 inside the lifting frame 401 is connected to the slider 407. During the lifting process of the slider 407 and the lifting frame 402, the telescopic dust cover 405 effectively prevents dust, waste debris, and other contaminants from entering the lifting frame 401, reducing component wear, protecting the screw 406, extending the equipment's service life, and maintaining a clean working environment. The servo motor 404 at the top of the lifting frame 401 provides power to the screw 406, ensuring the lifting frame 402... The smooth and accurate lifting mechanism allows users to easily transport tarpaulin waste through the lifting frame 402 into the box 101. The second hydraulic rods 202 on both sides of the packing frame 201 control the lifting and lowering of the limiting plate 203 through the connecting frame 204. When waste needs to be loaded, the second hydraulic rods 202 retract, causing the limiting plate 203 to rise, opening the packing frame 201 and facilitating the movement of the push plate 104. This forces the compressed tarpaulin waste into the packing frame 201, allowing it to enter the packaging bag placed outside the packing frame 201.
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Please see Figures 1-5A third hydraulic rod 103 is fixedly installed on the bottom side of one side of the housing 101. One end of the third hydraulic rod 103 extends through the housing 101 into the interior and is fixedly connected to one side of the push plate 104. A controller 102 is fixedly installed on one side of the housing 101. The controller 102 is electrically connected to the servo motor 404, the vibration motor 403, the first hydraulic rod 302, the second hydraulic rod 202, and the third hydraulic rod 103 via wires. The third hydraulic rod 103 on one side of the housing 101 drives the push plate 104 to move within the housing 101. When the tarpaulin waste is compressed, the third hydraulic rod 103 extends to push the push plate 104, pushing the compressed waste from the box 101 to the packing frame 201, realizing the transfer of waste, reducing manual operation and improving work efficiency. The controller 102 on one side of the box 101 is electrically connected to the servo motor 404, the vibration motor 403, the first hydraulic rod 302, the second hydraulic rod 202 and the third hydraulic rod 103. The operator can control the entire process of squeezing, compressing, packing and lifting through the controller 102.
[0033] Specifically, the working principle of this tarpaulin waste compression and baling device is as follows: First, the tarpaulin waste is placed in the lifting frame 402. Then, the servo motor 404 at the top of the lifting frame 401 is started, driving the screw 406 to rotate, which in turn raises the slider 407 and the lifting frame 402, lifting the baling frame 201 to a suitable position. Subsequently, the vibration motor 403 at the bottom of the lifting frame 402 vibrates, shaking any waste material inside the baling frame 201 into the box 101. Then, the controller 102 starts the first hydraulic rod 302 of the compression mechanism 3, causing the pressure plate 303 to slide down along the inner side of the box 101 to compress the waste material. After compression, the third hydraulic rod 103 extends, driving the push plate 104 to push the compressed waste material from the box 101 to the baling frame 201. 1. Before this, the packaging bag needs to be placed on the outside of the packing frame 201. The second hydraulic rod 202 drives the limiting plate 203 to rise, opening the packing frame 201 to facilitate the entry of waste material. After the waste material enters the packing frame 201, as more waste material enters, the packaging bag gradually falls off the packing frame 201 to complete the packing. Finally, the second hydraulic rod 202 drives the limiting plate 203 to fall, closing the packing frame 201. New tarpaulin waste material continues to be transported to the inside of the box 101 through the lifting frame 402 for compression. Then, the compressed waste material is pushed into the packing frame 201 by the push plate 104. Repeating the operation can complete the compression and packing of tarpaulin waste material. The entire operation process is controlled by the controller 102, and the various mechanisms work together to efficiently complete the compression and packing of tarpaulin waste material.
[0034] It should be noted that all standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Furthermore, since this application is mainly used to protect mechanical devices, this application will not explain the control method and circuit connection in detail.
Claims
1. A tarpaulin waste compression packing device characterized by, The system includes a squeezing mechanism (1), a packing mechanism (2), a compression mechanism (3), and a lifting mechanism (4). The squeezing mechanism (1) includes a housing (101), with a push plate (104) movably inserted into one side of the bottom of the housing (101). The packing mechanism (2) includes a packing frame (201), one end of which is inserted into one side of the bottom of the housing (101), and a limiting plate (203) movably inserted into one side of the upper end of the packing frame (201). The compression mechanism (3) includes a fixing frame (301), with the bottom sides of the fixing frame (301) respectively connected to the housing (101). The upper two sides of the fixed frame (301) are connected, and a first hydraulic rod (302) is inserted at the center of the fixed frame (301). A pressure plate (303) is fixedly installed at the bottom end of the first hydraulic rod (302). The pressure plate (303) is slidably connected to the inner side of the box (101). The lifting mechanism (4) includes a pair of lifting frames (401). The pair of lifting frames (401) are respectively set at both ends of one side of the box (101). A lifting frame (402) is slidably installed between the pair of lifting frames (401). Vibration motors (403) are installed on both sides of the bottom end of the lifting frame (402).
2. The tarpaulin waste compression and baling device according to claim 1, characterized in that, The lifting frame (401) is rotatably connected to a screw (406), and a pair of sliders (407) are threaded onto each screw (406). The two pairs of sliders (407) are fixedly connected to both ends of the lifting frame (402).
3. The tarpaulin waste compression and baling device according to claim 2, characterized in that, The lifting frame (401) is fixedly installed with telescopic dust covers (405) at both the upper and lower ends. The opposite ends of each pair of telescopic dust covers (405) are respectively connected to the opposite sides of each pair of sliders (407).
4. The tarpaulin waste compression and baling device according to claim 3, characterized in that, Each of the lifting frames (401) is fixedly equipped with a servo motor (404), and the output end of the servo motor (404) is connected to the screw (406) for transmission.
5. The tarpaulin waste compression and baling device according to claim 1, characterized in that, The packaging frame (201) is fixedly installed with a second hydraulic rod (202) on both sides, and a connecting frame (204) is fixedly installed on the top of the second hydraulic rod (202). The bottom ends of the pair of connecting frames (204) are respectively connected to the upper ends of the limiting plate (203).
6. The tarpaulin waste compression and baling device according to claim 1, characterized in that, A third hydraulic rod (103) is fixedly installed on one side of the bottom of the box (101). One end of the third hydraulic rod (103) extends through the box (101) into the interior and is fixedly connected to one side of the push plate (104).
7. The tarpaulin waste compression and baling device according to claim 1, characterized in that, A controller (102) is fixedly installed on one side of the housing (101). The controller (102) is electrically connected to the servo motor (404), the vibration motor (403), the first hydraulic rod (302), the second hydraulic rod (202), and the third hydraulic rod (103) via wires.