A built-in patch type material feeding device
By incorporating a conveyor device, a transparent observation panel, and a distance sensor, the design solves the problem of the inability to observe the patch status in real time with a closed conveyor mechanism. This enables real-time monitoring and convenient cleaning of the patch conveyor, thereby improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TANGSHAN HENGJU TECHNOLOGY CO LTD
- Filing Date
- 2025-08-09
- Publication Date
- 2026-06-19
AI Technical Summary
In the current drip irrigation pipe production process, the closed conveying mechanism cannot monitor the patch status in real time, which leads to blockages not being detected in time, frequent shutdowns for maintenance, and reduced production efficiency.
The device employs a conveyor, a transparent observation plate, a distance sensor, and a threaded rod design to achieve real-time monitoring and convenient cleaning of the patch delivery status. The transparent observation plate allows observation of the patch status, the distance sensor promptly detects blockages, and the threaded rod easily releases the limit switch to clear blockages.
It enables real-time monitoring and convenient cleaning of the chip delivery process, reducing the frequency of production line downtime for maintenance and improving production efficiency.
Smart Images

Figure CN224376895U_ABST
Abstract
Description
Technical Field
[0001] This application relates to embedded patches, and more particularly to a feeding device for embedded patches. Background Technology
[0002] Among the many irrigation technologies in the agricultural field, drip irrigation is one of the most advanced irrigation methods. Drip irrigation can not only save a lot of water, but also avoid crop diseases caused by excessive irrigation. The drip irrigation pipe is made of plastic tubing, with patches evenly bonded to the inner wall of the pipe. The patches can evenly drip water from the drip irrigation pipe onto the crops.
[0003] In existing technologies, during the production of drip irrigation pipes, patches need to be added and pressed together during the forming of the pipe tape so that the patches are embedded inside the drip irrigation tape. Before the patches enter the drip irrigation tape, a conveying mechanism is needed to orderly transport the patches that have been piled up in one place after production so that the patches can enter the interior of the drip irrigation pipe evenly. However, most of the conveying is done in a closed structure, which makes it impossible to observe the patch conveying status in real time, which can easily lead to blockage problems. Moreover, blockages cannot be detected in time, resulting in a high frequency of production line downtime for maintenance. Utility Model Content
[0004] The purpose of this application is to provide a feeding device for embedded patch, which has the advantage of being able to detect patch blockage in a timely manner, and solves the problem that closed conveying mechanisms cannot observe the patch status inside the conveying mechanism in real time, and patch blockage inside the conveying structure cannot be detected in a timely manner.
[0005] The embedded patch feeding device provided in this application adopts the following technical solution: it includes two fixed plates, a conveying device is fixedly connected between the two fixed plates, a movable plate is provided between the two fixed plates, the number of movable plates is several, the movable plate has a threaded hole and a threaded rod is threadedly connected inside, a number of observation plates are provided between the two fixed plates, the number of observation plates is equal to the number of movable plates, a baffle is provided on the side of the fixed plate, the baffle is located below the observation plate, a number of fixed frames are fixedly connected to the side of one of the fixed plates, a distance sensor is fixedly connected to the top of the fixed frame, a motor is fixedly connected to the side of one of the fixed plates, and the output shaft of the motor passes through the fixed plate and is fixedly connected to the drive shaft of the conveying device;
[0006] By adopting the above technical solution, the device can transport the patches in an orderly manner during use, and the transport status of the patches can be observed through a transparent observation plate. When a patch becomes clogged, multiple distance sensors can detect the position of the patch in a timely manner. This solves the problem that enclosed conveyor mechanisms cannot observe the patch status inside the conveyor mechanism in real time, and that patch blockages inside the conveyor structure cannot be detected in time, leading to frequent production line downtime for maintenance. Furthermore, when a patch becomes clogged, simply rotating the threaded rod above the blockage position can remove the limit on the observation plate, allowing the observation plate to be removed and the clogged patch to be cleared. This avoids the inconvenience of maintaining the material conveying channel, which requires disassembling the entire device to clear the blockage, is time-consuming and labor-intensive, and affects production efficiency.
[0007] Preferably, the side of the fixed plate is fixedly connected to a slide rail, and the two ends of the movable plate are respectively located outside the two slide rails and slidably connected to the slide rails;
[0008] By adopting the above technical solution, the slide rail can support the moving plate and facilitate its movement.
[0009] Preferably, a pressure plate is rotatably connected to the bottom end of the threaded rod, and an anti-slip pad is fixedly connected to the bottom of the pressure plate;
[0010] By adopting the above technical solution, the pressure plate can limit the height of the observation plate, and the anti-slip pad can make the pressure plate move after it comes into contact with the observation plate.
[0011] Preferably, the observation plate is made of acrylic sheet, and two fixing posts are fixedly connected to the top of the observation plate, with the two fixing posts located at two opposite corners of the observation plate;
[0012] By adopting the above technical solution, the acrylic observation board allows users to easily observe the patch on the top of the conveying device, and the two fixed posts make it easy for users to pick up the observation board.
[0013] Preferably, the number of fixed plates is equal to the number of movable plates, and a plurality of detection holes are provided inside one of the fixed plates and one of the baffles. The number of detection holes is equal to the number of distance sensors, and the detection ends of the plurality of distance sensors are respectively located inside the plurality of detection holes.
[0014] By adopting the above technical solution, the distance sensor can monitor the blockage status of the patch, and the detection hole can enable the distance sensor to monitor the position of the patch.
[0015] Preferably, an electric push rod is fixedly connected to the side of the fixed plate, and a moving rod is fixedly connected to the output shaft of the electric push rod. Both ends of the moving rod are fixedly connected to a slide.
[0016] By adopting the above technical solution, the electric push rod can move the moving rod and thus move the carriage.
[0017] Preferably, the end of the slide away from the electric push rod passes through the fixed plate and is slidably connected to the fixed plate, and the end of the slide away from the electric push rod passes through the fixed plate and is fixedly connected to the baffle.
[0018] By adopting the above technical solution, the position of the baffle can be adjusted after the carriage moves, so that the two baffles can adapt to patches of different sizes, and it is also convenient for staff to clean up patches that are blocked between the two baffles.
[0019] Preferably, one end of the conveying device is provided with a feeding rack, and the feeding rack is U-shaped;
[0020] By adopting the above technical solution, the feeding rack can be connected with an external vibratory feeder, allowing the patches inside the vibratory feeder to enter the top of the conveying device.
[0021] In summary, this application includes at least one of the following beneficial technical effects:
[0022] 1. This embedded patch conveying device, through the arrangement of a conveying device, baffle, observation plate, distance sensor, and detection hole, enables the orderly conveying of patches during use. The conveying status of the patches can be observed through the transparent observation plate. Furthermore, when patches become clogged, multiple distance sensors can promptly detect the patch's position. This solves the problem of enclosed conveying mechanisms being unable to observe the patch status inside the conveying mechanism in real time, and the inability to promptly detect patch blockages within the conveying structure, leading to frequent production line downtime for maintenance. Through the arrangement of slide rails, moving plates, threaded rods, and pressure plates, when a patch becomes clogged, simply rotating the threaded rod above the blockage location allows the pressure plate to disengage from the observation plate, removing the limiting effect on the observation plate and allowing for the removal of the observation plate to clear the clogged patch. This avoids the inconvenience of maintaining the conveying channel, requiring disassembly of the entire device to clear blockages, which is time-consuming, labor-intensive, and affects production efficiency.
[0023] 2. This embedded patch feeding device, through the arrangement of baffles, electric push rods, moving rods, and carriages, allows the device to be used by simply activating the electric push rod, which in turn moves the moving rod to drive the carriage. After the carriage moves, the position of the baffles can be changed, thus accommodating patches of different sizes and increasing the versatility of the device. It can also adjust the distance between the two baffles to increase the space between them when patches become clogged, thereby facilitating the adjustment of patches between the baffles by the operator. Attached Figure Description
[0024] Figure 1 This is an axial view schematic diagram of this application;
[0025] Figure 2 This is a front view of the axial section of this application;
[0026] Figure 3 This is a schematic side-axis sectional view of this application;
[0027] Figure 4 For this application Figure 1 Enlarged view of point A;
[0028] Figure 5 This is a side-axis view schematic diagram of this application.
[0029] In the picture:
[0030] 1. Fixed plate; 2. Conveying device; 3. Slide rail; 4. Moving plate; 5. Threaded rod; 6. Pressure plate; 7. Observation plate; 8. Fixed column; 9. Baffle; 10. Fixed frame; 11. Distance sensor; 12. Detection hole; 13. Electric push rod; 14. Moving rod; 15. Carriage; 16. Motor; 17. Feeding rack. Detailed Implementation
[0031] The following is in conjunction with the appendix Figure 1 - Appendix Figure 5 This application will be described in further detail below.
[0032] Example 1: A feeding device for embedded patch, referring to Figure 1 , Figure 2 , Figure 3 , Figure 4The system includes two fixed plates 1, a conveying device 2 fixedly connected between the two fixed plates 1, and several movable plates 4 between the two fixed plates 1. Each movable plate 4 has a threaded hole and a threaded rod 5 threadedly connected to it. Several observation plates 7 are provided between the two fixed plates 1, the number of observation plates 7 equal to the number of movable plates 4. A baffle 9 is provided on the side of each fixed plate 1, located below the observation plates 7. Several fixing brackets 10 are fixedly connected to the side of one of the fixed plates 1, and a distance sensor 11 is fixedly connected to the top of each fixing bracket 10. A motor 16 is fixedly connected to the side of the fixed plate 1. The output shaft of the motor 16 passes through the fixed plate 1 and is fixedly connected to the transmission shaft of the conveying device 2. A slide rail 3 is fixedly connected to the side of the fixed plate 1. The two ends of the movable plate 4 are respectively located outside the two slide rails 3 and are slidably connected to the slide rails 3. A pressure plate 6 is rotatably connected to the bottom of the threaded rod 5. An anti-slip pad is fixedly connected to the bottom of the pressure plate 6. The observation plate 7 is made of acrylic sheet. Two fixed posts 8 are fixedly connected to the top of the observation plate 7. The two fixed posts 8 are located at two opposite corners of the observation plate 7. The number of fixed plates 1 is equal to the number of movable plates 4. The fixed plate 1 and one of the baffles 9 are each provided with a number of detection holes 12. The number of detection holes 12 is equal to the number of distance sensors 11. The detection ends of the distance sensors 11 are located inside the detection holes 12. Through the arrangement of the conveying device, baffle 9, observation plate 7, distance sensors, and detection holes 12, the device can transport the patches in an orderly manner during use. The transport status of the patches can be observed through the transparent observation plate 7 during transport. Furthermore, when the patches become clogged, the multiple distance sensors 11 can detect the position of the patches in a timely manner, thus solving the problem of closed-loop... The conveying mechanism cannot monitor the patch status inside in real time, and patches that become clogged inside the conveying structure cannot be detected in time, leading to frequent production line downtime for maintenance. By setting up slide rail 3, moving plate 4, threaded rod 5 and pressure plate 6, after a patch becomes clogged, simply rotating the threaded rod 5 above the clogged position will cause the pressure plate 6 to disengage from the observation plate 7, removing the limit on the observation plate 7, thereby removing the observation plate 7 and clearing the clogged patch. This avoids the inconvenience of maintaining the material conveying channel, which requires disassembling the entire device to clear the blockage, is time-consuming and labor-intensive, and affects production efficiency.
[0033] Example 2: A feeding device for embedded patch, as shown in the figure. Figure 3 , Figure 5An electric push rod 13 is fixedly connected to the side of the fixed plate 1. The output shaft of the electric push rod 13 is fixedly connected to a moving rod 14. Both ends of the moving rod 14 are fixedly connected to a slide 15. The end of the slide 15 away from the electric push rod 13 passes through the fixed plate 1 and is slidably connected to the fixed plate 1. The end of the slide 15 away from the electric push rod 13 passes through the fixed plate 1 and is fixedly connected to a baffle 9. One end of the conveying device 2 is provided with a feeding rack 17. The feeding rack 17 is U-shaped. With the arrangement of the baffle 9, electric push rod 13, moving rod 14 and slide 15, when the device is in use, only the electric push rod 13 needs to be activated to move the moving rod 14 to drive the slide 15. After the slide 15 moves, the position of the baffle 9 can be changed. After the position of the baffle 9 changes, it can adapt to different sizes of patches, increasing the versatility of the device. It can also adjust the distance between the two baffles 9 after the patches are blocked, so as to increase the space between the two baffles 9, thereby facilitating the adjustment of the patches between the baffles 9 by the staff.
[0034] The implementation principle of this application embodiment is as follows: In use, the device is moved to a suitable position and fixed externally. After fixing, the feeding rack 17 is connected to the feeding port of the external vibratory feeder. The end of the conveying device 2 furthest from the feeding rack 17 is connected to the drip irrigation pipe production device. Then, the operator sets the distance sensor 11 through the external PLC controller, and the device can then be used. In use, the vibratory feeder is started, causing the internal patch to vibrate. During vibration, the patch enters the feeding channel of the vibratory feeder, and then the patch enters the interior of the feeding rack 17 through the feeding channel. Afterward, the patch slides from the interior of the feeding rack 17 onto the conveying device. Inside the conveying device 2, the motor 16 starts, and the output shaft of the motor 16 causes the drive shaft of the conveying device 2 to rotate. After the drive shaft of the conveying device 2 rotates, the belt on its outer side moves, which in turn causes the patch to move, thus completing the feeding of the patch. During the feeding of the patch, two baffles 9 limit the patch, so that the patch moves orderly on the top of the conveying device 2. During the feeding of the patch, the operator can observe the patch above the conveying device 2 through the observation plate 7 made of acrylic sheet. When the patch is blocked and piled up in one place, the distance sensor 11 in front of the blockage position will not detect the movement of the patch. When the patch is not detected for a long time, the distance sensor 11 will detect the movement of the patch through the external PL. The C controller connects to an external alarm device and sounds an alarm. Afterwards, the operator learns that the patch is blocked. Based on the location of the distance sensor 11 that triggered the alarm, the operator locates the corresponding observation plate 7. Once located, the operator rotates the threaded rod 5 above the observation plate 7. The rotation of the threaded rod 5 raises the pressure plate 6, releasing its limit on the observation plate 7. The operator then pushes the movable plate 4, causing it to slide on top of the slide rail 3, thus moving it above another observation plate 7. The operator can then pull the fixing column 8 to remove the observation plate 7. Afterwards, the electric push rod 13 is activated. The output shaft of the electric push rod 13 moves the movable rod 14. After the movable rod 14 moves... Move the carriage 15, which in turn moves the baffle 9. The two baffles 9 then separate, allowing the operator to adjust the blocked patch. After adjustment, the baffles 9 can be reassembled using the electric push rod 13. The previously removed observation plate 7 can then be restored. After restoration, push the moving plate 4 again. Once the moving plate 4 is on top of the observation plate 7, rotate the threaded rod 5. Rotating the threaded rod 5 causes the pressure plate 6 to descend. After descending, the pressure plate 6 contacts the observation plate 7, thus limiting the top of the observation plate 7. The bottom of the pressure plate 6 is fixedly connected to an anti-slip pad, allowing the observation plate 7 to limit the moving plate 4 and prevent it from moving left or right.
[0035] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.
Claims
1. A feeding device for an embedded patch, comprising two fixing plates (1), characterized in that: A conveying device (2) is fixedly connected between two fixed plates (1). A movable plate (4) is provided between the two fixed plates (1). There are several movable plates (4). A threaded hole is opened inside the movable plate (4) and a threaded rod (5) is threadedly connected to it. Several observation plates (7) are provided between the two fixed plates (1). The number of observation plates (7) is equal to that of the movable plates (4). A baffle (9) is provided on the side of the fixed plate (1). The baffle (9) is located below the observation plate (7). Several fixed frames (10) are fixedly connected to the side of one of the fixed plates (1). A distance sensor (11) is fixedly connected to the top of the fixed frame (10). A motor (16) is fixedly connected to the side of one of the fixed plates (1). The output shaft of the motor (16) passes through the fixed plate (1) and is fixedly connected to the drive shaft of the conveying device (2).
2. The feeding device for an embedded patch according to claim 1, characterized in that: The side of the fixed plate (1) is fixedly connected to the slide rail (3), and the two ends of the movable plate (4) are located on the outside of the two slide rails (3) and are slidably connected to the slide rails (3).
3. The feeding device for an embedded patch according to claim 1, characterized in that: The bottom end of the threaded rod (5) is rotatably connected to a pressure plate (6), and the bottom of the pressure plate (6) is fixedly connected to an anti-slip pad.
4. The feeding device for an embedded patch according to claim 1, characterized in that: The observation plate (7) is made of acrylic sheet, and two fixed posts (8) are fixedly connected to the top of the observation plate (7). The two fixed posts (8) are located at two opposite corners of the observation plate (7).
5. The feeding device for an embedded patch according to claim 1, characterized in that: The number of fixed plates (1) is equal to the number of movable plates (4). Each of the fixed plates (1) and one of the baffles (9) has several detection holes (12) inside. The number of detection holes (12) is equal to the number of distance sensors (11). The detection ends of several distance sensors (11) are located inside several detection holes (12).
6. The feeding device for an embedded patch according to claim 1, characterized in that: An electric push rod (13) is fixedly connected to the side of the fixed plate (1), and a moving rod (14) is fixedly connected to the output shaft of the electric push rod (13). Both ends of the moving rod (14) are fixedly connected to a slide (15).
7. The feeding device for an embedded patch according to claim 6, characterized in that: The end of the slide (15) away from the electric push rod (13) passes through the fixed plate (1) and is slidably connected to the fixed plate (1). The end of the slide (15) away from the electric push rod (13) passes through the fixed plate (1) and is fixedly connected to the baffle (9).
8. The feeding device for an embedded patch according to claim 1, characterized in that: One end of the conveying device (2) is provided with a feeding rack (17), which is U-shaped.