A bead device for ceramic beads

Abstract

This utility model discloses a ceramic bead ejection device, including a supporting base block. An auxiliary top box is fixedly connected to the top surface of the supporting base block, and an isolation top box is fixedly connected to the top surface of the auxiliary top box. An inner guide plate is obliquely fixedly connected to the inner side of the isolation top box, allowing the ceramic beads to smoothly roll along the inner guide plate and enter the bead ejection channel. This avoids jamming and blockage of the ceramic beads inside the device, improving the smoothness of bead ejection. A detection sensor can promptly feed signals back to the control system, enabling staff to quickly take measures to resolve problems and prevent the escalation of faults from affecting production progress, thus ensuring the normal operation and production efficiency of the equipment. The use of a full injection molding process improves part precision, reduces the failure rate and production costs, optimizes the modular assembly structure, and increases production assembly speed. The use of a detection sensor mounted on the bead ejection channel improves detection efficiency and greatly reduces false detection faults caused by dust interference.

Description

Technical Field

[0001] This utility model relates to the field of ceramic bead technology, specifically to a ceramic bead output device. Background Technology

[0002] Ceramic beads are bead-shaped objects made of ceramic materials, widely used in industry, jewelry making, and health products. Depending on their application, ceramic beads can be categorized into wear-resistant ceramic beads, decorative ceramic beads, and functional ceramic beads (such as far-infrared, tourmaline, and germanium beads), each with different physical and chemical properties.

[0003] The current processing of ceramic beads is hampered by the grinding structure, which reduces processing efficiency and prevents improvements. Furthermore, the beads are simply discharged directly, lacking intelligent sorting and inspection capabilities. Utility Model Content

[0004] The purpose of this utility model is to provide a ceramic bead ejection device to solve the problems mentioned in the background art, such as the fact that the current ceramic bead processing structure affects the processing efficiency and cannot improve the processing efficiency, and that the bead ejection operation is a direct discharge operation, which does not have intelligent and sorting detection effects.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a ceramic bead dispensing device, comprising a supporting base block, an auxiliary top box fixedly connected to the top surface of the supporting base block, an isolation top box fixedly connected to the top surface of the auxiliary top box, a guide inner plate obliquely fixedly connected to the inner side of the isolation top box, bead dispensing channels evenly formed on the top surface of the guide inner plate, an installation side groove formed on one side of the isolation top box, a snap-fit ​​inner groove formed on the inner side of the auxiliary top box, a rotating disc snap-fitted onto the inner side of the snap-fit ​​inner groove, a rotating motor fixedly installed on the inner side of the supporting base block, bead channels evenly formed on the outer side of the rotating disc, a feed groove horizontally formed on the top surface of the auxiliary top box, and detection sensors symmetrically fixedly installed on the side of the guide inner plate.

[0006] Preferably, the bottom end of the auxiliary top box is snapped onto the edge of the top opening of the support base block, and the interior of the auxiliary top box is in communication with the interior of the support base block, and the bottom surface of the support base block is provided with a pad structure.

[0007] Preferably, the top of the auxiliary top box is open, and the bottom opening of the isolation top box is fixedly connected to the top opening of the auxiliary top box near the edge, so that the interior of the isolation top box is in communication with the interior of the auxiliary top box.

[0008] Preferably, the inner guide plate is fixedly installed at an inclined position on one inner side of the isolation top box, and there are multiple ball outlet channels, which are arranged in parallel and at equal intervals. The mounting side groove is opened through the center of one side of the isolation top box, and one end of the mounting side groove penetrates the top surface of the isolation top box in an open shape.

[0009] Preferably, the mounting side groove has symmetrical mounting screw holes at the opening edge, the snap-fit ​​inner groove is circular and located at the center of the top surface of the auxiliary top box, the central through hole of the rotating disk is fixedly sleeved at the output end of the rotating motor, and the output end of the rotating motor extends and is inserted into the center of the inner side of the snap-fit ​​inner groove.

[0010] Preferably, there are multiple bead channels, and the multiple bead channels are arranged in a ring at equal intervals on the outer side of the rotating disk. The feed channel is horizontally opened through one side of the top surface of the auxiliary top box. One end of the feed channel extends horizontally to the inner side of the snap-fit ​​inner channel, and the other end extends through the side wall of the auxiliary top box to the outside in an open shape.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This ceramic bead ejection device effectively reduces vibration and shaking during daily use, ensuring stable operation over extended periods, lowering the failure rate caused by instability, and extending the equipment's lifespan. Ceramic beads smoothly enter the auxiliary top box through the feed chute, and with the help of a rotating disc, they are systematically transported to subsequent stages, preventing accumulation and disorder during feeding, thus improving feeding efficiency. It can precisely control the number of ceramic beads output each time, achieving accurate bead control. This precise control is crucial for production processes requiring a specific number of ceramic beads, ensuring consistent and stable product quality. Under the tilting action of the guide plate, the ceramic beads smoothly roll along the guide plate and enter the ejection channel, ultimately exiting the equipment in an orderly manner, avoiding jamming and blockage within the equipment, improving the smoothness of bead ejection. The detection sensor can promptly feed signals back to the control system, allowing staff to quickly take measures to resolve problems, preventing escalation of faults and impacting production progress, thus ensuring the normal operation and production efficiency of the equipment. The use of full injection molding process improves part precision, reduces failure rate and production cost, optimizes modular assembly structure, improves production assembly speed, and adopts detection sensors on the ball outlet channel to improve detection efficiency and greatly reduce false detection failures caused by dust interference. Attached Figure Description

[0013] Figure 1 This is a three-dimensional view of the overall installation and connection of this utility model;

[0014] Figure 2 This is a three-dimensional internal connection diagram of the auxiliary top box of this utility model;

[0015] Figure 3 This is a three-dimensional internal view of the isolation top box of this utility model;

[0016] Figure 4 This is a schematic diagram of the three-dimensional connection structure of the rotating disk of this utility model.

[0017] In the diagram: 1. Supporting base block; 2. Auxiliary top box; 3. Isolating top box; 4. Guide inner plate; 5. Bead outlet channel; 6. Installation side groove; 7. Snap-fit ​​inner groove; 8. Rotating disc; 9. Rotating motor; 10. Bead channel; 11. Feed channel; 12. Detection sensor. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example 1:

[0020] like Figure 1-4 As shown, this utility model provides a technical solution: a ceramic bead dispensing device, including a supporting base block 1, an auxiliary top box 2 fixedly connected to the top surface of the supporting base block 1, the bottom end of the auxiliary top box 2 being snapped onto the edge of the top opening of the supporting base block 1, and the interior of the auxiliary top box 2 being in communication with the interior of the supporting base block 1, a pad structure being provided on the bottom surface of the supporting base block 1, an isolation top box 3 being fixedly connected to the top surface of the auxiliary top box 2, the top of the auxiliary top box 2 being open, the bottom opening of the isolation top box 3 being fixedly connected to the edge of the top opening of the auxiliary top box 2, the interior of the isolation top box 3 being in communication with the interior of the auxiliary top box 2, and a guide inner plate 4 being obliquely fixedly connected to the inner side of the isolation top box 3, and bead dispensing channels 5 being evenly opened on the top surface of the guide inner plate 4.

[0021] The guide inner plate 4, which is fixedly connected to the inner side of the isolation top box 3, serves to guide the ceramic beads. Multiple ball outlet channels 5 are evenly and parallelly arranged on the top surface of the guide inner plate 4. Under the tilting action of the guide inner plate 4, the ceramic beads roll along the guide inner plate 4 towards the ball outlet channels 5.

[0022] Example 2:

[0023] like Figure 1-4As shown, this utility model provides a technical solution: a ceramic bead output device, including a supporting base block 1, an auxiliary top box 2 fixedly connected to the top surface of the supporting base block 1, the bottom end of the auxiliary top box 2 being snapped onto the edge of the top opening of the supporting base block 1, and the interior of the auxiliary top box 2 maintaining communication with the interior of the supporting base block 1, a pad structure being provided on the bottom surface of the supporting base block 1, and an isolation top box 3 fixedly connected to the top surface of the auxiliary top box 2, the top of the auxiliary top box 2 being open, and the bottom opening of the isolation top box 3 being fixedly connected to the edge of the top opening of the auxiliary top box 2, and the interior of the isolation top box 3 maintaining communication with the interior of the auxiliary top box 2. Next, an inner guide plate 4 is obliquely fixed to the inner side of the isolation top box 3. The top surface of the inner guide plate 4 is evenly provided with ball outlet channels 5. An installation side groove 6 is provided on one side of the isolation top box 3. The inner guide plate 4 is obliquely fixed at one inner side of the isolation top box 3. There are multiple ball outlet channels 5, and the multiple ball outlet channels 5 are arranged parallel to each other at equal distances. The installation side groove 6 is opened through the center of one side of the isolation top box 3, and one end of the installation side groove 6 is open through the top surface of the isolation top box 3. An inner snap-fit ​​groove 7 is provided on the inner side of the auxiliary top box 2. A rotating disc 8 is snap-fitted on the inner side of the inner snap-fit ​​groove 7.

[0024] As the rotating disc 8 rotates, multiple bead channels 10 evenly spaced along its outer edge pass sequentially through the outlet of the feed channel 11. Ceramic beads fall into these channels 10 under gravity. With the continued rotation of the disc 8, the bead channels 10 containing the ceramic beads rotate to the other side of the feed channel 11 outlet.

[0025] Example 3:

[0026] like Figure 1-4As shown, this utility model provides a technical solution: a ceramic bead output device, including a supporting base block 1, an auxiliary top box 2 fixedly connected to the top surface of the supporting base block 1, the bottom end of the auxiliary top box 2 being snapped onto the edge of the top opening of the supporting base block 1, and the interior of the auxiliary top box 2 being in communication with the interior of the supporting base block 1, a pad structure being provided on the bottom surface of the supporting base block 1, and an isolation top box 3 fixedly connected to the top surface of the auxiliary top box 2, the top of the auxiliary top box 2 being open, and the bottom opening of the isolation top box 3 being fixedly connected to the top opening of the auxiliary top box 2 near the top opening of the auxiliary top box 2. At the edge, the interior of the isolation top box 3 is connected to the interior of the auxiliary top box 2. An inner guide plate 4 is obliquely fixed to the inner side of the isolation top box 3. The top surface of the inner guide plate 4 has evenly spaced ball outlet channels 5. An installation side groove 6 is provided on one side of the isolation top box 3. The inner guide plate 4 is obliquely fixed to one inner side of the isolation top box 3. There are multiple ball outlet channels 5, which are arranged parallel to each other at equal intervals. The installation side groove 6 is through-hole located at the center of one side of the isolation top box 3, with one end of the groove penetrating through the center. The top surface of the isolation top box 3 is open. An inner groove 7 is provided on the inner side of the auxiliary top box 2. A rotating disc 8 is engaged with the inner side of the inner groove 7. A rotating motor 9 is fixedly installed on the inner side of the support base block 1. Mounting screw holes are symmetrically arranged at the edge of the opening of the mounting side groove 6. The inner groove 7 is circular and located at the center of the top surface of the auxiliary top box 2. The central through hole of the rotating disc 8 is fixedly fitted onto the output end of the rotating motor 9, and the output end of the rotating motor 9 extends and inserts into the center of the inner side of the inner groove 7. The rotating disc 8... The outer side of the auxiliary top box 2 is evenly provided with bead channels 10, and the top surface of the auxiliary top box 2 is horizontally provided with a feeding groove 11. There are multiple bead channels 10, and the multiple bead channels 10 are arranged in a ring and equidistant from each other on the outer side of the rotating disk 8. The feeding groove 11 is horizontally opened through one side of the top surface of the auxiliary top box 2. One end of the feeding groove 11 extends horizontally to the inner side of the snap-fit ​​inner groove 7, and the other end extends through the side wall of the auxiliary top box 2 to the outside in an open shape. The side of the guide inner plate 4 is symmetrically fixed with detection sensors 12.

[0027] The ceramic beads passing through the bead channel 10 will slide out from the other end of the feed channel 11 horizontally opened on the top surface of the auxiliary top box 2 and fall into the opening on the top surface of the auxiliary top box 2. Since the top of the auxiliary top box 2 is open and its top opening is fixedly connected to the bottom opening of the isolation top box 3 near the edge, the ceramic beads will fall into the isolation top box 3.

[0028] Working principle: Ceramic beads are poured into the auxiliary top box 2 through the opening of the side feed groove 11. The feed groove 11 horizontally penetrates one side of the top surface of the auxiliary top box 2, and one end extends to the inner side of the snap-fit ​​inner groove 7. The ceramic beads can smoothly enter the interior of the auxiliary top box 2. The output end of the rotating motor 9 extends and is inserted into the center of the inner side of the snap-fit ​​inner groove 7. The center through hole of the rotating disk 8 is fixedly sleeved on the output end of the rotating motor 9. The rotating motor 9 drives the rotating disk 8 to rotate in the snap-fit ​​inner groove 7. Multiple bead channels 10 evenly spaced along the outer edge of the rotating disc 8 pass sequentially through the outlet of the feed channel 11 as the disc 8 rotates. Ceramic beads fall into the bead channels 10 under gravity. As the disc 8 continues to rotate, the bead channels 10 containing ceramic beads rotate to the other side of the feed channel 11 outlet. When the disc 8 rotates to a certain angle, the ceramic beads in the bead channels 10 slide out from the other end of the feed channel 11 horizontally spaced on the top surface of the auxiliary top box 2 and fall into the opening on the top surface of the auxiliary top box 2. Because the top of the auxiliary top box 2 is open, and its top opening is fixedly connected to the bottom opening of the isolation top box 3 near its edge, the ceramic beads fall into the isolation top box 3 and roll along the guide inner plate 4 towards the bead outlet channel 5. Detection sensors 12 symmetrically fixed to the sides of the guide inner plate 4 monitor the rolling of the ceramic beads in real time and can provide timely feedback if any abnormalities such as bead jamming occur. The ceramic beads are eventually discharged from the equipment in an orderly manner through the bead discharge channel 5, completing the bead discharge process.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for the ejection of ceramic beads, comprising a support base block (1), characterized in that: An auxiliary top box (2) is fixedly connected to the top surface of the supporting base block (1). An isolation top box (3) is fixedly connected to the top surface of the auxiliary top box (2). An inner guide plate (4) is obliquely fixedly connected to the inner side of the isolation top box (3). A bead outlet channel (5) is evenly opened on the top surface of the inner guide plate (4). An installation side groove (6) is opened on one side of the isolation top box (3). A snap-fit ​​inner groove (7) is opened on the inner side of the auxiliary top box (2). A rotating disc (8) is snapped onto the inner side of the snap-fit ​​inner groove (7). A rotating motor (9) is fixedly installed on the inner side of the supporting base block (1). A bead channel (10) is evenly opened on the outer side of the rotating disc (8). A feed channel (11) is horizontally opened on the top surface of the auxiliary top box (2). Detection sensors (12) are symmetrically fixedly installed on the side of the inner guide plate (4).

2. The apparatus according to claim 1, wherein: The bottom end of the auxiliary top box (2) is fastened to the edge of the top opening of the support base block (1), and the interior of the auxiliary top box (2) is connected to the interior of the support base block (1). The bottom surface of the support base block (1) is provided with a pad structure.

3. The apparatus according to claim 1, wherein: The top of the auxiliary top box (2) is open, and the bottom opening of the isolation top box (3) is fixedly connected to the top opening of the auxiliary top box (2) near the edge. The interior of the isolation top box (3) is in communication with the interior of the auxiliary top box (2).

4. The apparatus according to claim 1, wherein: The guide inner plate (4) is fixedly installed at an inclined position on one inner side of the isolation top box (3). There are multiple ball outlet channels (5), and the multiple ball outlet channels (5) are arranged parallel to each other at equal distances. The mounting side groove (6) is opened through the center of one side of the isolation top box (3), and one end of the mounting side groove (6) penetrates the top surface of the isolation top box (3) in an open shape.

5. The apparatus of claim 1, wherein: The mounting side groove (6) has symmetrical mounting screw holes at the opening edge. The snap-fit ​​inner groove (7) is circular and located at the center of the top surface of the auxiliary top box (2). The central through hole of the rotating disk (8) is fixedly sleeved at the output end of the rotating motor (9), and the output end of the rotating motor (9) extends and is inserted into the center of the inner side of the snap-fit ​​inner groove (7).

6. The apparatus of claim 1, wherein: The number of bead channels (10) is multiple, and the multiple bead channels (10) are arranged in a ring at equal intervals on the outer side of the rotating disk (8). The feed channel (11) is horizontally opened on one side of the top surface of the auxiliary top box (2). One end of the feed channel (11) extends horizontally to the inner side of the snap-fit ​​inner groove (7), and the other end extends through the side wall of the auxiliary top box (2) to the outside in an open shape.

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