A bristle milling apparatus material winding device

By combining the synergistic effect of the bidirectional thread splitting roller and the expansion roller with the real-time adjustment of the laser sensor, the problems of material wrinkling and deviation in traditional winding devices are solved, achieving efficient and flat material winding effect.

CN224377199UActive Publication Date: 2026-06-19ZHEJIANG TEXWELL TEXTILE

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG TEXWELL TEXTILE
Filing Date
2026-05-13
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Traditional winding devices are prone to causing edge curling, center wrinkling, or uneven winding when handling materials with high flatness requirements, thus affecting the winding quality.

Method used

The system uses a combination of bidirectional thread splitting rollers and expansion rollers, driven by a geared motor for flattening and anti-deviation conveying. Combined with a laser sensor, the angle of the swing frame is adjusted in real time to ensure the flatness and uniformity of the material.

Benefits of technology

It significantly improves the flatness and uniformity of materials, reduces manual intervention, and increases production efficiency and winding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of bristle milling equipment material winding devices, it is related to textile machinery technical field, including frame, the inside rotation of the frame is connected with swing frame, the device is driven under the reduction motor of two-way thread separating roller to material is actively flattened and prevents deviation conveying, cooperate width-expanding roller to the whole material is flattened and wrinkle removal treatment, both synergistic effect, both solve the material partial deviation problem, and also eliminate the wrinkle of whole material, significantly improve the flatness and neatness of winding material, when winding roller winding material diameter gradually increases, laser sensor real-time detection and signal is sent to controller, controller controls cylinder drive swing frame and automatically adjusts angle, avoid the material and swing frame collision caused by winding diameter change, the device and bristle milling equipment are directly installed and cooperate, reduce manual intervention, improve production efficiency and winding quality.
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Description

Technical Field

[0001] This utility model belongs to the field of textile machinery technology, and specifically relates to a material winding device for brushing and brushing equipment. Background Technology

[0002] In the textile-related flexible sheet processing industry, brushing and polishing equipment is widely used for material surface treatment to remove burrs, improve surface texture, or add a fluffy effect. After brushing and polishing, the material needs to be rolled up in time for subsequent storage or entry into the next process.

[0003] Traditional winding devices lack effective methods for flattening, wrinkle prevention, and deviation control for non-wrinkled materials that require high flatness. Common winding methods can easily lead to material edge curling, center wrinkling, or uneven winding, thus affecting the material winding quality. To solve the above problems, we provide a material winding device for brush and abrasive equipment. Utility Model Content

[0004] The purpose of this invention is to provide a material winding device for brush and abrasion equipment to solve the problems mentioned in the background art.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a material winding device for brushing and abrading equipment, comprising a frame, a swing frame rotatably connected inside the frame, a bidirectional threaded wire separating roller rotatably connected to the inner side of the swing frame, a reduction motor fixedly connected to the back of the swing frame, the output end of the reduction motor fixedly connected to the bidirectional threaded wire separating roller, an expansion roller rotatably connected to the top of the swing frame, a laser sensor provided on one side of the swing frame, a cylinder hinged to the bottom of the frame, a connecting block hinged to the telescopic end of the cylinder, a fixed connection between the inner side of the swing frame and the connecting block, a first guide roller rotatably connected to the inner side of the swing frame, and a second guide roller rotatably connected to the top of the swing frame.

[0006] Preferably, a crossbar is fixedly connected to the top of the swing frame, a sliding sleeve is slidably fitted onto the surface of the crossbar, a limit bolt is threaded onto the top of the sliding sleeve, a bracket is fixedly connected to one side of the sliding sleeve, and the front of the bracket is fixedly connected to the laser sensor.

[0007] Preferably, a third guide roller is rotatably connected to the top of the frame, a fourth guide roller is rotatably connected to one side of the frame, and three fifth guide rollers are rotatably connected to the bottom of the frame.

[0008] Preferably, the bottom of the frame is provided with a driver and a support frame, the top of the support frame is rotatably connected to a take-up roller, the bottom of the support frame is rotatably connected to a moving wheel, the output end of the driver is fixedly connected to a quick-connect sleeve, one end of the take-up roller is fixedly connected to a quick-connect plug, and one end of the quick-connect plug is inserted into the quick-connect sleeve.

[0009] This utility model has the following beneficial effects:

[0010] This device uses a bidirectional threaded splitting roller driven by a geared motor to actively flatten and prevent material deviation during conveying. Combined with a spreading roller, it performs comprehensive flattening and wrinkle removal on the entire material width. The synergistic effect of both solves the problem of localized material deviation and eliminates wrinkles across the entire material width, significantly improving the flatness and uniformity of the wound material. As the diameter of the material wound by the winding roller gradually increases, a laser sensor detects this in real time and sends a signal to the controller. The controller then controls a cylinder to drive the swing frame to automatically adjust its angle, preventing collisions between the material and the swing frame caused by changes in the winding diameter. This device can be directly installed and used with brushing and polishing equipment, reducing manual intervention and improving production efficiency and winding quality. Attached Figure Description

[0011] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0012] Figure 2 This is a partial three-dimensional structural view of the present invention;

[0013] Figure 3 This is a utility model Figure 2 A magnified view of a portion of point A in the middle.

[0014] Reference numerals: 1. Frame; 2. Swing frame; 3. Bidirectional thread splitting roller; 4. Gear motor; 5. Spreading roller; 6. Laser sensor; 7. Cylinder; 8. Connecting block; 9. First guide roller; 10. Second guide roller; 11. Crossbar; 12. Sliding sleeve; 13. Limit bolt; 14. Bracket; 15. Third guide roller; 16. Fourth guide roller; 17. Fifth guide roller; 18. Driver; 19. Support frame; 20. Take-up roller; 21. Moving wheel; 22. Quick-connect sleeve; 23. Quick-connect plug. Detailed Implementation

[0015] The present invention will be further described in detail below with reference to the accompanying drawings.

[0016] Example 1:

[0017] refer to Figure 1-3A brushing and brushing equipment material winding device includes a frame 1, a swing frame 2 rotatably connected inside the frame 1, a bidirectional threaded splitting roller 3 rotatably connected to the inner side of the swing frame 2, a reduction motor 4 fixedly connected to the back of the swing frame 2, the output end of the reduction motor 4 fixedly connected to the bidirectional threaded splitting roller 3, an expansion roller 5 rotatably connected to the top of the swing frame 2, a laser sensor 6 provided on one side of the swing frame 2, a cylinder 7 hinged to the bottom of the frame 1, a connecting block 8 hinged to the telescopic end of the cylinder 7, a fixed connection between the inner side of the swing frame 2 and the connecting block 8, a first guide roller 9 rotatably connected to the inner side of the swing frame 2, and a second guide roller 10 rotatably connected to the top of the swing frame 2.

[0018] Specifically, the device uses a bidirectional threaded splitting roller 3 driven by a reduction motor 4 to actively flatten and prevent material deviation during conveying. This, combined with a spreading roller 5, performs comprehensive flattening and wrinkle removal on the entire material. The synergistic effect of both solves the problem of localized material deviation and eliminates wrinkles across the entire material, significantly improving the flatness and uniformity of the wound material. As the diameter of the material wound by the winding roller 20 gradually increases, the laser sensor 6 detects this in real time and sends a signal to the controller. The controller then controls the cylinder 7 to drive the swing frame 2 to automatically adjust its angle, preventing collisions between the material and the swing frame 2 caused by changes in the winding diameter. This device can be directly installed and used with brushing and polishing equipment, reducing manual intervention and improving production efficiency and winding quality.

[0019] refer to Figure 3 A crossbar 11 is fixedly connected to the top of the swing frame 2. A sliding sleeve 12 is slidably sleeved on the surface of the crossbar 11. A limit bolt 13 is threadedly connected to the top of the sliding sleeve 12. A bracket 14 is fixedly connected to one side of the sliding sleeve 12. The front of the bracket 14 is fixedly connected to the laser sensor 6. By setting the crossbar 11, the sliding sleeve 12 and the limit bolt 13, the laser sensor 6 can be adjusted and locked along the axial direction of the crossbar 11, so as to flexibly adjust the detection point according to the material width and adapt to the winding requirements of materials of different specifications.

[0020] refer to Figure 1 The top of frame 1 is rotatably connected to a third guide roller 15, the side of frame 1 is rotatably connected to a fourth guide roller 16, and the bottom of frame 1 is rotatably connected to three fifth guide rollers 17. By rotatably connecting the third guide roller 15 to the top of frame 1, the fourth guide roller 16 to the side of frame 1, and the three fifth guide rollers 17 to the bottom of frame 1, a three-dimensional surrounding guide path is formed, which effectively increases the wrap angle and frictional resistance of the material in the device, ensures stable material transmission without slippage, and facilitates direct docking and installation with brushing and abrasion equipment.

[0021] refer to Figure 1The bottom of the frame 1 is provided with a driver 18 and a support frame 19. The top of the support frame 19 is rotatably connected to a take-up roller 20, and the bottom of the support frame 19 is rotatably connected to a movable wheel 21. The output end of the driver 18 is fixedly connected to a quick-connect sleeve 22, and one end of the take-up roller 20 is fixedly connected to a quick-connect plug 23. One end of the quick-connect plug 23 is inserted into the quick-connect sleeve 22. By setting the movable wheel 21 at the bottom of the support frame 19, it is easy to move the whole unit and change rollers. The output end of the driver 18 is fixed to the quick-connect sleeve 22, and one end of the take-up roller 20 is fixed to the quick-connect plug 23. The two are inserted and matched to realize the quick disassembly and assembly of the take-up roller 20, improve production efficiency, ensure that the power of the driver 18 is effectively transmitted to the take-up roller 20, and ensure that the winding action is smooth and stable.

[0022] Brief description of the usage process: This device is installed with a brushing and polishing equipment. For high-standard winding requirements of non-wrinkled materials, after the material is processed by the brushing and polishing equipment, it is guided through the fifth guide roller 17, the third guide roller 15, the fourth guide roller 16 and the second guide roller 10. The material then passes through the bidirectional thread splitting roller 3, the expansion roller 5 and the first guide roller 9 and the winding roller 20 for winding. The driver 18 is started to drive the winding roller 20 to wind the material. The geared motor 4 is started to drive the bidirectional thread splitting roller 3 to flatten the material and prevent it from deviating during conveying. The expansion roller 5 focuses on flattening and wrinkle removal of the whole width of the material. The two are often used together. When the diameter of the material wound by the winding roller 20 increases, the laser sensor 6 sends a signal to the controller to control the cylinder 7 to drive the swing frame 2 to adjust the angle, so as to avoid the material colliding with the swing frame 2 due to the change in the winding diameter.

[0023] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A material winding device for brush brushing and abrasive equipment, comprising a frame (1), characterized in that: The frame (1) is rotatably connected to a swing frame (2), the swing frame (2) is rotatably connected to a bidirectional thread splitting roller (3), the swing frame (2) is fixedly connected to a geared motor (4) on the back, the output end of the geared motor (4) is fixedly connected to the bidirectional thread splitting roller (3), the swing frame (2) is rotatably connected to an expansion roller (5), a laser sensor (6) is provided on one side of the swing frame (2), the bottom of the frame (1) is hinged to a cylinder (7), the telescopic end of the cylinder (7) is hinged to a connecting block (8), the inside of the swing frame (2) is fixedly connected to the connecting block (8), the inside of the swing frame (2) is rotatably connected to a first guide roller (9), and the top of the swing frame (2) is rotatably connected to a second guide roller (10).

2. The material winding device for brush abrasion equipment according to claim 1, characterized in that: A crossbar (11) is fixedly connected to the top of the swing frame (2). A sliding sleeve (12) is slidably sleeved on the surface of the crossbar (11). A limit bolt (13) is threadedly connected to the top of the sliding sleeve (12). A bracket (14) is fixedly connected to one side of the sliding sleeve (12). The front of the bracket (14) is fixedly connected to the laser sensor (6).

3. The material winding device for brush abrasion equipment according to claim 1, characterized in that: The top of the frame (1) is rotatably connected to a third guide roller (15), one side of the frame (1) is rotatably connected to a fourth guide roller (16), and the bottom of the frame (1) is rotatably connected to three fifth guide rollers (17).

4. The material winding device for brush brushing and abrasion equipment according to claim 1, characterized in that: The bottom of the frame (1) is provided with a driver (18) and a support frame (19). The top of the support frame (19) is rotatably connected to a take-up roller (20), and the bottom of the support frame (19) is rotatably connected to a moving wheel (21). The output end of the driver (18) is fixedly connected to a quick-connect sleeve (22), and one end of the take-up roller (20) is fixedly connected to a quick-connect plug (23). One end of the quick-connect plug (23) is inserted into the quick-connect sleeve (22).