An online, in-line aerogel roll turner

Abstract

An online linkage type aerogel roll turnover machine comprises a rack, a turnover mechanism, a transmission mechanism and an electric control mechanism, wherein the turnover mechanism comprises a turnover base, a turnover frame, an aerogel roll tray and a center shaft, the turnover base is installed on the rack, the turnover frame is installed on the turnover base, the aerogel roll tray is symmetrically installed on the center shaft near the shaft end position and coaxial with the center shaft, the two ends of the center shaft are supported on the turnover frame, the transmission mechanism is installed on the rack and connected with the turnover mechanism, the transmission mechanism drives the turnover mechanism to switch between a vertical roll position and a flat roll position, and the electric control mechanism is connected with the transmission mechanism and controls the movement of the transmission mechanism.

Description

Technical Field

[0001] This utility model relates to automatic aerogel production technology, and in particular to an online linkage aerogel roll turning machine based on motor drive. Background Technology

[0002] Currently, strip coil turning equipment is mainly divided into two types. One type is a complete set of equipment independent of the main metallurgical production line, driven by a motor. During operation, a mobile trolley is used to transport the strip coil to be turned to the equipment for turning, and the coil can be lifted out by the mobile trolley after completion. The other type is equipment linked to the main production line, driven by hydraulics, using a hydraulic cylinder as the drive unit to achieve the turning of the strip coil. However, the stability and reliability of existing technologies need to be improved. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide an online linkage aerogel roll turning machine based on motor drive, which addresses the above-mentioned defects of the prior art.

[0004] To achieve the above objectives, this utility model provides an online linkage aerogel roll turning machine, comprising:

[0005] frame;

[0006] The flipping mechanism includes a flipping base, a flipping frame, an aerogel roll tray, and a central shaft. The flipping base is mounted on the frame, the flipping frame is mounted on the flipping base, and the aerogel roll tray is symmetrically mounted on the central shaft near the shaft end and coaxial with the central shaft. The two ends of the central shaft are mounted and supported on the flipping frame.

[0007] A transmission mechanism, mounted on the frame and connected to the flipping mechanism, drives the flipping mechanism to switch between a vertical winding position and a horizontal winding position; and

[0008] An electronic control mechanism is connected to the transmission mechanism and controls the movement of the transmission mechanism.

[0009] In the aforementioned online linkage aerogel roll turning machine, the electrical control mechanism includes a geared motor with variable frequency speed regulation function.

[0010] In the aforementioned online linkage aerogel roll turning machine, the reduction motor is a worm gear reducer equipped with an electromagnetic brake.

[0011] In the aforementioned online linkage aerogel roll turning machine, the electrical control mechanism further includes a turning-in detection component, which is configured corresponding to the turning mechanism and connected to the reduction motor.

[0012] The aforementioned online linkage aerogel roll turning machine includes a transmission mechanism comprising an active support wheel, an active shaft, a passive support wheel, a passive shaft, a meshing gear, and a gear ring. The gear ring is disposed inside the aerogel roll tray, and the meshing gear meshes with the gear ring. The active shaft is connected to the reduction motor and is mounted on the frame via the active support wheel. The meshing gear is mounted on the active shaft. The passive shaft is mounted on the frame via the passive support wheel. The active support wheel and the passive support wheel are respectively disposed corresponding to the aerogel roll tray.

[0013] In the aforementioned online linkage aerogel roll turning machine, there are two gear rings, which are symmetrically arranged inside the aerogel roll tray; there are two meshing gears, which are symmetrically installed on the drive shaft and located inside the drive support wheel.

[0014] In the aforementioned online linkage aerogel roll turning machine, the meshing gear is a spur gear, and the gear ring is a 150-degree gear ring adapted to the spur gear.

[0015] The aforementioned online linkage aerogel roll flipping machine further includes a locking mechanism and a pneumatic control mechanism. The locking mechanism is installed on the aerogel roll tray and connected to the pneumatic control mechanism. The pneumatic control mechanism locks the aerogel roll tray onto the flipping base through the locking mechanism.

[0016] The aforementioned online linkage aerogel roll turning machine further includes a limiting mechanism, which includes a limiting frame and a limiting boss. The limiting frame is mounted on the frame corresponding to the turning mechanism, and the limiting boss is mounted on the aerogel roll tray.

[0017] In the aforementioned online linkage aerogel roll flipping machine, the limiting bosses are symmetrically installed on the side edge of the aerogel roll tray, and the limiting frame is correspondingly arranged outside the drive shaft and higher than the outer edge of the drive support wheel.

[0018] The beneficial effects of this utility model are as follows:

[0019] Compared to existing technologies, this invention is integrated with the main metallurgical processing line. A mobile trolley transports the aerogel roll to the flipping mechanism. When the aerogel roll reaches the designated position, a geared motor drives the flipping operation. The motor uses variable frequency speed control technology, allowing adjustment of the flipping speed according to actual needs. A positioning detection switch automatically adjusts the speed when the aerogel roll reaches its position, ensuring smooth flipping. The geared motor uses a worm gear reducer and is equipped with an electromagnetic brake, providing double protection for braking performance. While maintaining efficient collaborative operation, the flipping mechanism offers superior stability and reliability. The adjustable speed structure ensures smooth operation, precise positioning, and effectively reduces impact. Only one geared motor is needed for transmission, resulting in lower operating and maintenance costs. This invention achieves a simple, highly efficient online strip coil flipping function, with overall performance superior to existing technologies.

[0020] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the flat roll position structure according to an embodiment of the present invention;

[0022] Figure 2 for Figure 1 Schematic diagram of the structure in another direction (without baffle);

[0023] Figure 3 for Figure 2 A schematic diagram of the upright position structure;

[0024] Figure 4 This is a front view of an embodiment of the present utility model;

[0025] Figure 5 This is a left view of an embodiment of the present invention;

[0026] Figure 6 This is a right view (without baffle) of an embodiment of the present invention;

[0027] Figure 7 This is a top view of an embodiment of the present invention.

[0028] Among them, the attached reference numerals

[0029] 1 rack

[0030] 11 baffles

[0031] 2 Transmission Mechanism

[0032] 21 meshing gears

[0033] 22-tooth ring

[0034] 23 drive shaft

[0035] 24 active support wheels

[0036] 25 passive axis

[0037] 26 Passive Support Wheel

[0038] 3. Tilting mechanism

[0039] 31 Flip Frame

[0040] 32 Flip Base

[0041] 33 central axis

[0042] 34 Aerogel Roll Tray

[0043] 4 limit mechanisms

[0044] 41 limit bracket

[0045] 42 Limiting Boss

[0046] 5. Locking mechanism

[0047] 6. Electrical control mechanism

[0048] 61 Gear Motor

[0049] 7. Pneumatic control mechanism Detailed Implementation

[0050] The structural and working principles of this utility model will be described in detail below with reference to the accompanying drawings:

[0051] See Figures 1-7 , Figure 1 This is a schematic diagram of the flat roll position structure according to an embodiment of the present invention. Figure 2 for Figure 1 Another structural diagram (without baffle 11), Figure 3 for Figure 2 A schematic diagram of the upright position structure. Figure 4 This is a front view of an embodiment of the present invention. Figure 5 This is a left view of an embodiment of the present invention. Figure 6 This is a right view (without baffle) of an embodiment of the present invention. Figure 7This is a top view of an embodiment of the present invention. The online linkage aerogel roll turning machine of the present invention includes: a frame 1; a turning mechanism 3, including a turning base 32, a turning frame 31, an aerogel roll tray 34, and a central shaft 33. The turning base 32 is mounted on the frame 1, the turning frame 31 is mounted on the turning base 32, and the aerogel roll tray 34 is symmetrically mounted on the central shaft 33 near the shaft end and coaxial with the central shaft 33; both ends of the central shaft 33 are mounted and supported on the turning frame 31; a transmission mechanism 2 is mounted on the frame 1 and connected to the turning mechanism 3; the transmission mechanism 2 drives the turning mechanism 3 to switch between a vertical roll position and a horizontal roll position; and an electrical control mechanism 6 is connected to the transmission mechanism 2 and controls the movement of the transmission mechanism 2.

[0052] In this embodiment, the electronic control mechanism 6 includes a geared motor 61 with variable frequency speed regulation function. The geared motor 61 is preferably a worm gear reducer equipped with an electromagnetic brake. The electronic control mechanism 6 also includes a roll-up positioning detection component, which is configured corresponding to the roll-up mechanism 3 and connected to the geared motor 61.

[0053] The transmission mechanism 2 in this embodiment includes an active support wheel 24, an active shaft 23, a passive support wheel 26, a passive shaft 25, a meshing gear 21, and a gear ring 22. The gear ring 22 is disposed inside the aerogel roll tray 34, and the meshing gear 21 meshes with the gear ring 22. The active shaft 23 is connected to the reduction motor 61 and is mounted on the frame 1 via the active support wheel 24. The meshing gear 21 is mounted on the active shaft 23. The passive shaft 25 is mounted on the frame 1 via the passive support wheel 26. The active support wheel 24 and the passive support wheel 26 are respectively disposed corresponding to the aerogel roll tray 34. Preferably, there are two gear rings 22, symmetrically disposed inside the aerogel roll tray 34. Preferably, there are two meshing gears 21, symmetrically mounted on the active shaft 23 and located inside the active support wheel 24. The meshing gear 21 is preferably a spur gear, and the gear ring 22 is preferably a 150-degree gear ring 22 adapted to the spur gear.

[0054] This embodiment also includes a locking mechanism 5 and a pneumatic control mechanism 7. The locking mechanism 5 is mounted on the aerogel roll tray 34 and connected to the pneumatic control mechanism 7. The pneumatic control mechanism 7 locks the aerogel roll tray 34 onto the flipping base 32 via the locking mechanism 5. It also includes a limiting mechanism 4, which includes a limiting frame 41 and a limiting boss 42. The limiting frame 41 is mounted on the frame 1 corresponding to the flipping mechanism 3, and the limiting boss 42 is mounted on the aerogel roll tray 34. The limiting boss 42 is symmetrically mounted on the side edge of the aerogel roll tray 34, and the limiting frame 41 is correspondingly located outside the drive shaft 23 and higher than the outer edge of the drive support wheel 24.

[0055] This invention utilizes a motor-driven, geared motor 61 in conjunction with a gear transmission mechanism 2 to achieve online rotation of the aerogel roll between the upright and flat rolling positions. The operating speed can be adjusted via frequency conversion of the geared motor 61, and a dual braking method of "mechanical limit + motor brake" is employed to ensure stable stopping after rotation. The frame 1 serves as the supporting structure for the entire device, and the rotation base is mounted on the frame. The frame and the rotation base can also be an integral structural component. The rotation base is equipped with a baffle 11 to ensure stability and rigidity during the rotation process. The transmission mechanism 2 is located on both sides below the flipping frame 31. It adopts a symmetrical layout of two spur gears and two 150-degree gear rings 22 to ensure smooth transmission. The active support wheel 24 has both transmission and support functions. The passive shaft 25 and the passive support wheel 26 provide auxiliary support and enhance the flipping stability. The flipping mechanism 3 is the core execution component. After the moving trolley transports the aerogel roll to the flipping station, the cylinder of the locking mechanism 5 drives the locking heads on both sides to fasten the aerogel roll tray 34 to the flipping base 32. Then, the geared motor 61 drives the gear ring 22 to rotate the flipping frame 31 90 degrees to complete the conversion between the upright roll position and the flat roll position. The limiting mechanism 4 is a mechanical limiter that can accurately control the flipping angle and ensure that the frame 1 stops immediately after it is in place. The electrical control system is used for driving the geared motor 61 and detecting the roll in place, realizing speed adjustment and precise control of the action. The pneumatic control system drives the locking mechanism 5 through the cylinder to ensure that the tray is firmly fixed during the flipping process and to prevent displacement or loosening.

[0056] Compared to existing technologies, this invention is integrated with the main metallurgical processing line. A mobile trolley transports the aerogel roll to the flipping mechanism 3. When the aerogel roll reaches the designated position, a geared motor 61 drives the flipping operation. The motor uses variable frequency speed control technology, allowing adjustment of the flipping speed according to actual needs. A positioning detection switch automatically adjusts the speed when the aerogel roll reaches its position, ensuring a smooth flipping process. The geared motor 61 uses a worm gear reducer and is equipped with an electromagnetic brake, providing double protection for braking performance. While maintaining efficient collaborative operation, the flipping mechanism 3 offers superior stability and reliability. Its adjustable speed structure ensures smooth operation, precise positioning, and effectively reduces impact. Only one geared motor 61 is needed for transmission, resulting in lower operating and maintenance costs. This invention achieves a simple, highly efficient online strip coil flipping function.

[0057] Of course, there may be other embodiments of this utility model. Without departing from the spirit and essence of this utility model, those skilled in the art can make various corresponding changes and modifications based on this utility model, but these corresponding changes and modifications should all fall within the protection scope of the appended claims of this utility model.

Claims

1. An in-line, gangable aerogel roll turner, comprising: include: frame; The flipping mechanism includes a flipping base, a flipping frame, an aerogel roll tray, and a central shaft. The flipping base is mounted on the frame, the flipping frame is mounted on the flipping base, and the aerogel roll tray is symmetrically mounted on the central shaft near the shaft end and coaxial with the central shaft. The two ends of the central shaft are mounted and supported on the flipping frame. A transmission mechanism is mounted on the frame and connected to the flipping mechanism; the transmission mechanism drives the flipping mechanism to switch between the upright winding position and the flat winding position. as well as An electronic control mechanism is connected to the transmission mechanism and controls the movement of the transmission mechanism.

2. The online linked aerogel roll tumbler of claim 1, wherein, The electrical control mechanism includes a geared motor with variable frequency speed regulation function.

3. The online linked aerogel roll tumbler of claim 2, wherein, The geared motor is a worm gear reducer equipped with an electromagnetic brake.

4. The online linkage aerogel roll turning machine as described in claim 2, characterized in that, The electronic control mechanism also includes a roll-up positioning detection component, which is configured corresponding to the flipping mechanism and connected to the geared motor.

5. The online, gangable aerogel roll tumbler of claim 2, wherein, The transmission mechanism includes an active support wheel, an active shaft, a passive support wheel, a passive shaft, a meshing gear, and a gear ring. The gear ring is disposed inside the aerogel roll tray, and the meshing gear meshes with the gear ring. The active shaft is connected to the geared motor and is mounted on the frame via the active support wheel. The meshing gear is mounted on the active shaft. The passive shaft is mounted on the frame via the passive support wheel. The active support wheel and the passive support wheel are respectively disposed corresponding to the aerogel roll tray.

6. The online linked aerogel roll tumbler of claim 5, wherein, There are two gear rings, which are symmetrically arranged on the inner side of the aerogel roll tray; there are two meshing gears, which are symmetrically installed on the drive shaft and located on the inner side of the drive support wheel.

7. The online linked aerogel roll tumbler of claim 6, wherein, The meshing gear is a spur gear, and the gear ring is a 150-degree gear ring adapted to the spur gear.

8. The online linked aerogel roll tumbler of claim 1, wherein, It also includes a locking mechanism and a pneumatic control mechanism. The locking mechanism is installed on the aerogel roll tray and connected to the pneumatic control mechanism. The pneumatic control mechanism locks the aerogel roll tray onto the flip base through the locking mechanism.

9. The online linked aerogel roll tumbler of claim 1, wherein, It also includes a limiting mechanism, which includes a limiting frame and a limiting boss. The limiting frame is mounted on the frame corresponding to the flipping mechanism, and the limiting boss is mounted on the aerogel roll tray.

10. The online, gangable aerogel roll tumbler of claim 9, wherein, The limiting bosses are symmetrically installed on the side edge of the aerogel roll tray, and the limiting frame is correspondingly arranged outside the drive shaft and higher than the outer edge of the drive support wheel.

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