A winding device for PE power pipeline processing

Abstract

This utility model discloses a winding device for processing PE power pipes, relating to the field of PE power pipe processing technology. The utility model includes a base frame, with a rolling mechanism on the inner side of the base frame and a winding mechanism fixedly mounted on one side of the base frame. The rolling mechanism includes a rolling motor, one end of which is fixedly connected to one side of the base frame. Two symmetrically distributed rotating shafts are mounted on the inner walls of both sides of the base frame. One end of one rotating shaft is fixedly connected to the output end of the rolling motor, and a drive sprocket is fixedly mounted on the end of one rotating shaft away from the rolling motor. A driven sprocket is fixedly mounted on the end of the other rotating shaft. This utility model achieves synchronous rotation of the two rotating shafts through the rolling mechanism, ensuring smooth rolling of the PE power pipe during the winding process. Furthermore, the anti-slip layer on the outer side of the roller prevents the pipe from slipping, improving the stability and efficiency of the winding process.

Description

Technical Field

[0001] This utility model relates to the field of PE power pipe processing technology, specifically a winding device for processing PE power pipes. Background Technology

[0002] The winding equipment for PE power pipe processing is suitable for PE power pipe production and manufacturing scenarios. After the basic forming of the pipe is completed, the equipment can be used to accurately and efficiently wind protective rubber rings and other materials onto the pipe surface to meet the pipe's needs for protection and marking in subsequent use, thereby helping to improve the overall quality and performance of PE power pipes and ensuring their reliability and safety in actual engineering applications.

[0003] However, existing technologies still have the following problems:

[0004] In the existing technology, the winding equipment used for PE power pipe processing still has the problem of asynchronous rotation of the rotating shaft. This will cause the pipe to roll unevenly and shake during the winding process, affecting the accuracy and quality of the winding process, resulting in low production efficiency and difficulty in meeting the needs of large-scale, high-quality PE power pipe production.

[0005] To address the aforementioned problems, the inventors have proposed a winding device for processing PE power pipes. Utility Model Content

[0006] To address the issues of uneven rolling and swaying in pipelines, the purpose of this invention is to provide a winding device for processing PE power pipelines.

[0007] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a winding device for processing PE power pipes, comprising a base frame, a rolling mechanism provided on the inner side of the base frame, and a winding mechanism fixedly provided on one side of the base frame. The rolling mechanism includes a rolling motor, one end of which is fixedly connected to one side of the base frame. Two symmetrically distributed rotating shafts are provided on the inner walls of both sides of the base frame. One end of one rotating shaft is fixedly connected to the output end of the rolling motor. A drive sprocket is fixedly provided at the end of one rotating shaft away from the rolling motor, and a driven sprocket is fixedly provided at the end of the other rotating shaft. A chain is meshed with the outer sides of the driven sprocket and the drive sprocket. A roller is fixedly provided on the outer side of the rotating shaft.

[0008] Preferably, the winding mechanism includes a support frame, one side of which is fixedly connected to one side of the base frame. A winding motor is fixedly mounted on one side of the support frame. A threaded rod is fixedly mounted on the output end of the winding motor. A movable plate is threadedly fitted onto the outer side of the threaded rod. A positioning rod is fixedly mounted on the inner walls of both sides of the support frame. The positioning rod slides with the movable plate. A protective rubber ring placement rod is fixedly mounted on the upper surface of the movable plate. A pin is inserted into one end of the protective rubber ring placement rod.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0010] This invention achieves synchronous rotation of two rotating shafts through a rolling mechanism, ensuring that the PE power pipe can roll smoothly during the winding process. The anti-slip layer on the outside of the roller can prevent the pipe from slipping, thus improving the stability and efficiency of the winding process. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the rolling mechanism of this utility model.

[0014] Figure 3 This is a schematic diagram of the winding mechanism of this utility model.

[0015] In the diagram: 1. Base frame; 2. Rolling mechanism; 3. Winding mechanism; 20. Rolling motor; 21. Rolling mounting frame; 22. Roller; 23. Anti-slip layer; 24. Drive sprocket; 25. Chain; 26. Driven sprocket; 27. Rotating shaft; 28. Rotating groove; 30. Support frame; 31. Winding mounting frame; 32. Winding motor; 33. Positioning hole; 34. Moving plate; 35. Protective rubber ring placement rod; 36. Pin; 37. Threaded rod; 38. Positioning rod. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example: Figure 1-3 As shown, this utility model provides a winding device for processing PE power pipes, including a base frame 1, a rolling mechanism 2 on the inner side of the base frame 1, and a winding mechanism 3 fixedly mounted on one side of the base frame 1. The rolling mechanism 2 includes a rolling motor 20, one end of which is fixedly connected to one side of the base frame 1. Two symmetrically distributed rotating shafts 27 are rotatably mounted on the inner walls of both sides of the base frame 1. One end of one rotating shaft 27 is fixedly connected to the output end of the rolling motor 20. A drive sprocket 24 is fixedly mounted on the end of one rotating shaft 27 away from the rolling motor 20, and a driven sprocket 26 is fixedly mounted on the end of the other rotating shaft 27. A chain 25 is meshed with the outer sides of the driven sprocket 26 and the drive sprocket 24. A roller 22 is fixedly mounted on the outer side of the rotating shaft 27. During the processing of PE power pipes, the pipes are placed on the two rollers 22 of the rolling mechanism 2. The rolling motor 20 is started, and its output drives the rotating shaft 27 fixedly connected to it to rotate. The drive sprocket 24 at one end of the rotating shaft 27 rotates accordingly, driving the driven sprocket 26 to rotate through the meshing transmission of the chain 25, thereby causing the other rotating shaft 27 to rotate synchronously. The synchronous rotation of the two rotating shafts 27 drives the outer roller 22 to rotate. Since the outer side of the roller 22 is equipped with an anti-slip layer 23, it can prevent the pipe from slipping, thus smoothly driving the PE power pipe to roll above the base frame 1, preparing it for subsequent winding processing.

[0018] The winding mechanism 3 includes a support frame 30, one side of which is fixedly connected to one side of the base frame 1. A winding motor 32 is fixedly mounted on one side of the support frame 30. A threaded rod 37 is fixedly mounted on the output end of the winding motor 32. A movable plate 34 is threadedly fitted onto the outer side of the threaded rod 37. A positioning rod 38 is fixedly mounted on the inner walls of both sides of the support frame 30. The positioning rod 38 is slidably engaged with the movable plate 34. A protective rubber ring placement rod 35 is fixedly mounted on the upper surface of the movable plate 34. A pin 36 is inserted into one end of the protective rubber ring placement rod 35. When the PE power pipe rolls smoothly on the rolling mechanism 2, the winding motor 32 of the winding mechanism 3 is started, and the output end of the winding motor 32 drives the threaded rod 37 to rotate. Since the movable plate 34 is threadedly fitted onto the outer side of the threaded rod 37 and is slidably engaged with the positioning rod 38, the movable plate 34 will move along the direction of the positioning rod 38 under the rotation of the threaded rod 37. A protective rubber ring placement rod 35 is fixed to the upper surface of the movable plate 34. A protective rubber ring is fitted onto the protective rubber ring placement rod 35, and a pin 36 is used to fix the protective rubber ring. As the movable plate 34 moves, the protective rubber ring placement rod 35 drives the protective rubber ring to move, wrapping the protective rubber ring around the rolling PE power pipe, thus completing the wrapping process.

[0019] A rolling mounting bracket 21 fixed on one side of the base frame 1 is fixedly engaged with the rolling motor 20, providing a stable mounting position for the rolling motor 20. This ensures that the rolling motor 20 remains stable during operation, reducing motor displacement or damage caused by vibration and other factors, thereby guaranteeing the normal operation of the rolling mechanism 2, improving the overall stability and reliability of the equipment, and extending the equipment's service life. Rotating grooves 28 on both sides of the base frame 1 are rotatably connected to one end of the rotating shaft 27, providing precise rotational positioning for the rotating shaft 27. This design makes the rotating shaft 27 more stable during rotation, reducing the instability of the roller 22's rotation caused by the shaking or offset of the rotating shaft 27, thus ensuring the stability of the PE power pipe during rolling and improving the quality and precision of the winding process. The anti-slip layer 23 fixed to the outside of the roller 22 effectively increases the friction between the roller 22 and the PE power pipe. During the rolling process of the pipeline, the anti-slip layer 23 can prevent the pipeline from rolling unevenly or shaking due to slippage, thus ensuring the stability of the pipeline rolling. This allows the winding mechanism 3 to more accurately wrap the protective rubber ring on the pipeline, improving the efficiency and quality of the winding process.

[0020] A winding mounting bracket 31 fixed to one side of the support frame 30 is fixedly engaged with the winding motor 32, providing reliable mounting support for the winding motor 32. This helps the winding motor 32 maintain stability during operation, reducing problems such as unstable rotation of the threaded rod 37 caused by motor vibration, thereby ensuring that the moving plate 34 can move smoothly, allowing the protective rubber ring to be wound evenly and accurately onto the PE power pipe, improving the winding effect. The positioning hole 33 on one side of the moving plate 34 slides and engages with the positioning rod 38. This engagement allows the moving plate 34 to move smoothly and accurately along the direction of the positioning rod 38 under the drive of the threaded rod 37. The tight engagement between the positioning hole 33 and the positioning rod 38 restricts the movement direction of the moving plate 34, preventing it from shifting or shaking, thereby ensuring that the protective rubber ring placement rod 35 can move along the predetermined trajectory, accurately winding the protective rubber ring onto the PE power pipe, improving the accuracy and stability of the winding process.

[0021] Among them, the rolling motor 20 and the winding motor 32 are existing technologies and will not be described in detail; at the same time, this utility model also includes a power supply, a controller and a switch, etc., which are not the main technical points of this patent and will not be described in detail.

[0022] Working principle: During the processing of PE power pipes, the pipes are placed on the two rollers 22 of the rolling mechanism 2. The rolling motor 20 is started, and its output drives the rotating shaft 27 fixedly connected to it. The drive sprocket 24 at one end of this rotating shaft 27 rotates accordingly, driving the driven sprocket 26 to rotate through the meshing transmission of the chain 25, thereby causing the other rotating shaft 27 to rotate synchronously. The synchronous rotation of the two rotating shafts 27 drives the outer rollers 22 to rotate. Since the outer side of the rollers 22 is equipped with an anti-slip layer 23, it prevents the pipes from slipping, thus smoothly driving the PE power pipes to roll above the base frame 1, preparing for subsequent winding processing.

[0023] When the PE power pipe rolls smoothly on the rolling mechanism 2, the winding motor 32 of the winding mechanism 3 is started. The output end of the winding motor 32 drives the threaded rod 37 to rotate. Since the moving plate 34 is threaded on the outside of the threaded rod 37 and slides with the positioning rod 38, the moving plate 34 moves along the direction of the positioning rod 38 as the threaded rod 37 rotates. A protective rubber ring placement rod 35 is fixed on the upper surface of the moving plate 34. A protective rubber ring is put on the protective rubber ring placement rod 35, and a pin 36 is used to fix the protective rubber ring. As the moving plate 34 moves, the protective rubber ring placement rod 35 drives the protective rubber ring to move, winding the protective rubber ring around the rolling PE power pipe, completing the winding process.

[0024] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A winding device for processing PE power pipes, comprising a base frame (1), characterized in that: The inner side of the base frame (1) is provided with a rolling mechanism (2), and the side of the base frame (1) is fixedly provided with a winding mechanism (3). The rolling mechanism (2) includes a rolling motor (20), one end of which is fixedly connected to one side of the base frame (1). The inner walls of both sides of the base frame (1) are provided with two symmetrically distributed rotating shafts (27). One end of one of the rotating shafts (27) is fixedly connected to the output end of the rolling motor (20). One end of the rotating shaft (27) away from the rolling motor (20) is fixedly provided with a drive sprocket (24). One end of the other rotating shaft (27) is fixedly provided with a driven sprocket (26). The outer sides of the driven sprocket (26) and the drive sprocket (24) are meshed with a chain (25). A roller (22) is fixedly provided on the outer side of the rotating shaft (27). The winding mechanism (3) includes a support frame (30), one side of the support frame (30) is fixedly connected to one side of the base frame (1), a winding motor (32) is fixedly provided on one side of the support frame (30), a threaded rod (37) is fixedly provided at the output end of the winding motor (32), a movable plate (34) is threadedly sleeved on the outer side of the threaded rod (37), a positioning rod (38) is fixedly provided on both inner walls of the support frame (30), the positioning rod (38) and the movable plate (34) are slidably engaged, a protective rubber ring placement rod (35) is fixedly provided on the upper surface of the movable plate (34), and a pin (36) is inserted into one end of the protective rubber ring placement rod (35). An anti-slip layer (23) is fixedly provided on the outer side of the roller (22).

2. The winding equipment for processing PE power pipes as described in claim 1, characterized in that, A rolling mounting bracket (21) is fixedly provided on one side of the base frame (1), and one side of the rolling mounting bracket (21) is fixedly engaged with the rolling motor (20).

3. The winding equipment for processing PE power pipes as described in claim 1, characterized in that, Two rotating slots (28) are provided on both sides of the base frame (1), and the rotating slots (28) are rotatably connected to one end of the rotating shaft (27).

4. The winding equipment for processing PE power pipes as described in claim 1, characterized in that, A winding mounting bracket (31) is fixedly provided on one side of the support frame (30), and one side of the winding mounting bracket (31) is fixedly engaged with the winding motor (32).

5. The winding equipment for processing PE power pipes as described in claim 1, characterized in that, A positioning hole (33) is provided on one side of the movable plate (34), and the positioning hole (33) slides and fits against the positioning rod (38).

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