Energy-saving and noise-reducing air compressor exhaust mechanism

Abstract

The utility model discloses an energy -conserving and noise reduction's air compressor exhaust mechanism, including air compressor body, the one side of air compressor body is provided with the connecting box, is provided with the auxiliary pipe on air compressor body, the one end of auxiliary pipe is linked with the connecting box, the one side of connecting box away from air compressor body is provided with auxiliary mechanism, is provided with control mechanism on connecting box, the auxiliary mechanism includes with the first connecting pipe and third connecting pipe of connecting box intercommunication, the one end of first connecting pipe away from connecting box is provided with first pressure stabilizing jar, the one end of third connecting pipe away from connecting box is provided with second pressure stabilizing jar. The utility model discloses through servo motor drive worm rotation, and further control rotating block rotation has realized the quick, nimble switching of exhaust path, and further can ensure when in a path maintenance can switch to another path, realizes the operation of not stopping, has effectually promoted production continuity and equipment utilization.

Description

Technical Field

[0001] This utility model relates to the field of air compressor exhaust technology, and in particular to an energy-saving and noise-reducing air compressor exhaust mechanism. Background Technology

[0002] In modern industrial production, the air compressor exhaust system serves as a crucial power supply system, and its performance directly impacts the stable operation and efficiency of the production line. Air compressors generate high-pressure air by compressing air, providing power to various pneumatic devices and are widely used in fields such as mine ventilation, material mixing, and power transmission. However, traditional air compressor exhaust systems have many limitations in terms of pipeline layout, path switching, and equipment maintenance, making it difficult to meet the demands of modern industry for high efficiency, flexibility, and reliability.

[0003] To this end, prior art document CN222391540U discloses an energy-saving and noise-reducing air compressor exhaust system, which simplifies the piping layout and reduces ineffective energy consumption by connecting the air compressor, pressure tank, and dryer in series. However, in actual use, although the connection mechanism of this system enables quick connection and disassembly, when the pressure tank and dryer malfunction and need maintenance, the system still needs to be shut down first, which leads to production interruption and affects overall production efficiency and flexibility. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing an energy-saving and noise-reducing air compressor exhaust mechanism.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An energy-saving and noise-reducing air compressor exhaust mechanism includes an air compressor body, a connecting box on one side of the air compressor body, an auxiliary pipe on the air compressor body, one end of the auxiliary pipe being connected to the connecting box, an auxiliary mechanism on the side of the connecting box away from the air compressor body, and a control mechanism on the connecting box.

[0007] Preferably, the auxiliary mechanism includes a first connecting pipe and a third connecting pipe connected to the connecting box. A first pressure stabilizing tank is provided at the end of the first connecting pipe away from the connecting box, and a second pressure stabilizing tank is provided at the end of the third connecting pipe away from the connecting box. A second connecting pipe is provided on the first pressure stabilizing tank, and a fourth connecting pipe is provided on the second pressure stabilizing tank. A first dryer is provided at the end of the second connecting pipe away from the first pressure stabilizing tank, and a second dryer is provided at the end of the fourth connecting pipe away from the second pressure stabilizing tank.

[0008] Preferably, the control mechanism includes a mounting cover fixedly mounted on a connecting box, a rotating shaft rotatably connected to the inner top of the mounting cover, a worm gear fixedly mounted on the outer wall of the rotating shaft, a worm rotatably connected between the inner walls of the two sides of the mounting cover, the worm meshing with the worm gear, a servo motor fixedly mounted on the outer wall of the mounting cover, a rotating block provided inside the connecting box, and one end of the rotating shaft penetrating through the top of the connecting box and fixedly connected to the rotating block.

[0009] Preferably, the first connecting pipe is connected to the first pressure stabilizing tank.

[0010] Preferably, the third connecting pipe is connected to the second pressure stabilizing tank.

[0011] Preferably, the second connecting pipe is connected to the first dryer.

[0012] Preferably, the fourth connecting pipe is connected to the second dryer.

[0013] Preferably, one end of the worm gear passes through the inner wall of one side of the mounting cover and is fixedly connected to the output shaft of the servo motor.

[0014] Preferably, the rotating block is slidably connected to the inner wall of the connecting box.

[0015] Preferably, the width of the rotating block is smaller than the inner diameter of the auxiliary tube.

[0016] The beneficial effects of this utility model are:

[0017] This invention uses a servo motor to drive the worm gear to rotate, thereby controlling the rotation of the rotating block. This enables rapid and flexible switching of the exhaust path, ensuring that the system can switch to another path when one path is being maintained, achieving uninterrupted operation and effectively improving production continuity and equipment utilization. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of an energy-saving and noise-reducing air compressor exhaust mechanism proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the planar structure of the mounting cover of this utility model;

[0020] Figure 3 This is a schematic diagram showing the connection between the auxiliary tube and the first connecting tube of this utility model;

[0021] Figure 4 This is a plan view showing that the auxiliary tube of this utility model is connected to both the first connecting tube and the third connecting tube;

[0022] Figure 5 This is a plan view of the auxiliary tube and the third connecting tube of this utility model.

[0023] In the diagram: 1 Air compressor body, 2 Auxiliary pipe, 3 Connecting box, 4 Mounting cover, 5 Servo motor, 6 First connecting pipe, 7 First pressure stabilizing tank, 8 Second connecting pipe, 9 First dryer, 10 Third connecting pipe, 11 Second pressure stabilizing tank, 12 Fourth connecting pipe, 13 Second dryer, 14 Rotary shaft, 15 Rotating block, 16 Worm gear, 17 Worm wheel. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Reference Figures 1-5 An energy-saving and noise-reducing air compressor exhaust mechanism includes an air compressor body 1, a connecting box 3 on one side of the air compressor body 1, an auxiliary pipe 2 on the air compressor body 1, one end of the auxiliary pipe 2 being connected to the connecting box 3, and an auxiliary mechanism on the side of the connecting box 3 away from the air compressor body 1. The auxiliary mechanism includes a first connecting pipe 6 and a third connecting pipe 10 connected to the connecting box 3. A first pressure stabilizing tank 7 is located at the end of the first connecting pipe 6 away from the connecting box 3, and a third pressure stabilizing tank 7 is located at the end of the third connecting pipe 10 away from the connecting box 3. The second pressure stabilizing tank 11 has a second connecting pipe 8 on the first pressure stabilizing tank 7 and a fourth connecting pipe 12 on the second pressure stabilizing tank 11. A first dryer 9 is connected to the end of the second connecting pipe 8 away from the first pressure stabilizing tank 7, and a second dryer 13 is connected to the end of the fourth connecting pipe 12 away from the second pressure stabilizing tank 11. The first connecting pipe 6 is connected to the first pressure stabilizing tank 7, the third connecting pipe 10 is connected to the second pressure stabilizing tank 11, the second connecting pipe 8 is connected to the first dryer 9, and the fourth connecting pipe 12 is connected to the second dryer 13.

[0026] A control mechanism is provided on the connecting box 3. The control mechanism includes a mounting cover 4 fixedly installed on the connecting box 3. A rotating shaft 14 is rotatably connected to the inner top of the mounting cover 4. A worm gear 17 is fixedly installed on the outer wall of the rotating shaft 14. A worm 16 is rotatably connected between the inner walls of both sides of the mounting cover 4. The worm 16 meshes with the worm gear 17. A servo motor 5 is fixedly installed on the outer wall of the mounting cover 4. A rotating block 15 is provided inside the connecting box 3. One end of the rotating shaft 14 passes through the top of the connecting box 3 and is fixedly connected to the rotating block 15. One end of the worm 16 passes through one inner wall of the mounting cover 4 and is fixedly connected to the output shaft of the servo motor 5. The rotating block 15 is slidably connected to the inner wall of the connecting box 3, which can ensure the sealing between the rotating block 15 and the connecting box 3 and prevent air leakage. The width of the rotating block 15 is smaller than the inner diameter of the auxiliary pipe 2. When the rotating block 15 is located in the center of the auxiliary pipe 2, the auxiliary pipe 2 is connected to both the first connecting pipe 6 and the third connecting pipe 10, so as to avoid blocking the auxiliary pipe 2 and causing air to be unable to be discharged and damaging the air compressor body 1.

[0027] In use, the air discharged from the air compressor body 1 enters the connecting box 3 through the auxiliary pipe 2. The servo motor 5 on the starting cover 4 drives the worm gear 16 to rotate, which in turn drives the meshing worm wheel 17 and the rotating shaft 14 to rotate. This causes the rotating block 15 in the connecting box 3 to rotate, so as to connect with the first connecting pipe 6 or the third connecting pipe 10. This guides the air to the first pressure stabilizing tank 7 or the second pressure stabilizing tank 11. The stabilized air then enters the first dryer 9 or the second dryer 13 through the second connecting pipe 8 or the fourth connecting pipe 12 for drying. Finally, it is delivered to the production and user unit. When a fault occurs in one path and maintenance is required, the servo motor 5 can quickly switch to another path, thereby achieving maintenance without stopping the machine and saving energy.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An energy-saving and noise-reducing air compressor exhaust mechanism, comprising an air compressor body (1), characterized in that, A connecting box (3) is provided on one side of the air compressor body (1). An auxiliary pipe (2) is provided on the air compressor body (1). One end of the auxiliary pipe (2) is connected to the connecting box (3). An auxiliary mechanism is provided on the side of the connecting box (3) away from the air compressor body (1). A control mechanism is provided on the connecting box (3).

2. The energy saving and noise reducing air compressor exhaust mechanism according to claim 1, wherein, The auxiliary mechanism includes a first connecting pipe (6) and a third connecting pipe (10) connected to the connecting box (3). A first pressure stabilizing tank (7) is provided at the end of the first connecting pipe (6) away from the connecting box (3). A second pressure stabilizing tank (11) is provided at the end of the third connecting pipe (10) away from the connecting box (3). A second connecting pipe (8) is provided on the first pressure stabilizing tank (7). A fourth connecting pipe (12) is provided on the second pressure stabilizing tank (11). A first dryer (9) is provided at the end of the second connecting pipe (8) away from the first pressure stabilizing tank (7). A second dryer (13) is provided at the end of the fourth connecting pipe (12) away from the second pressure stabilizing tank (11).

3. The energy saving and noise reducing air compressor exhaust mechanism according to claim 1, wherein, The control mechanism includes a mounting cover (4) fixedly mounted on the connecting box (3). A rotating shaft (14) is rotatably connected to the inner top of the mounting cover (4). A worm gear (17) is fixedly mounted on the outer wall of the rotating shaft (14). A worm (16) is rotatably connected between the inner walls of the two sides of the mounting cover (4). The worm (16) meshes with the worm gear (17). A servo motor (5) is fixedly mounted on the outer wall of the mounting cover (4). A rotating block (15) is provided inside the connecting box (3). One end of the rotating shaft (14) passes through the top of the connecting box (3) and is fixedly connected to the rotating block (15).

4. The energy saving and noise reducing air compressor exhaust mechanism of claim 2, wherein, The first connecting pipe (6) is connected to the first pressure stabilizing tank (7).

5. The energy saving and noise reducing air compressor exhaust mechanism of claim 2, wherein, The third connecting pipe (10) is connected to the second pressure stabilizing tank (11).

6. The energy saving and noise reducing air compressor exhaust mechanism of claim 2, wherein, The second connecting pipe (8) is connected to the first dryer (9).

7. The energy-saving and noise-reducing air compressor exhaust mechanism according to claim 2, characterized in that, The fourth connecting pipe (12) is connected to the second dryer (13).

8. The energy-saving and noise-reducing air compressor exhaust mechanism according to claim 3, characterized in that, One end of the worm gear (16) passes through the inner wall of one side of the mounting cover (4) and is fixedly connected to the output shaft of the servo motor (5).

9. The energy-saving and noise-reducing air compressor exhaust mechanism according to claim 3, characterized in that, The rotating block (15) is slidably connected to the inner wall of the connecting box (3).

10. The energy-saving and noise-reducing air compressor exhaust mechanism according to claim 3, characterized in that, The width of the rotating block (15) is smaller than the inner diameter of the auxiliary tube (2).

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