A super violation auditing robot
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2026-06-19
Smart Images

Figure CN224382604U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an overload control and inspection robot, belonging to the technical field of vehicle management equipment. Background Technology
[0002] Currently, there is a serious problem of abnormal driving by vehicles using the weighing system at highway entrances. Truck drivers engage in illegal activities such as jumping over scales, rushing onto scales, braking the scale, and manipulating hydraulic axles, resulting in unstable weighing data that deviates significantly from the vehicle's actual readings. This disrupts toll collection order at toll stations and seriously impacts social management and road traffic. To address this practical problem, we propose a vehicle weight-control inspection robot to solve this challenge. Utility Model Content
[0003] The purpose of this utility model is to provide an overload control inspection robot that can intelligently identify vehicles that are driving abnormally, illegally, or in violation of regulations, and will issue an alarm for vehicles that do not comply with dynamic weighing requirements.
[0004] To solve the above-mentioned technical problems, this utility model adopts the following technical solution: a robot for inspecting overloaded vehicles, comprising:
[0005] The identification and detection device is set on one side of the lane. The identification and detection device is equipped with a video image acquisition camera and a lidar scanner. The video image acquisition camera can provide license plate recognition and vehicle photos, and can also provide vehicle video recording. The lidar scanner is used to acquire vehicle start and end information.
[0006] The dynamic weighing controller is connected to both the video image acquisition camera and the lidar scanner.
[0007] A ground dynamic weighing sensor is used to acquire dynamic vehicle weighing data. The ground dynamic weighing sensor is laid on the lane and is electrically connected to a dynamic weighing controller.
[0008] A de-icing device is used to remove ice and snow from the surface of a dynamic weighing sensor. The de-icing device includes drive units disposed on both sides of the dynamic weighing sensor, and an ice blade that can move along the surface of the dynamic weighing sensor is disposed between the two corresponding drive units. When the ice blade moves along the surface of the dynamic weighing sensor, it can scrape away the ice and snow on the surface of the weighing sensor.
[0009] An embedded temperature compensation module is embedded and installed on both sides of the ground dynamic weighing sensor and its surface is in contact with the ground dynamic weighing sensor. The embedded temperature compensation module can maintain the sensor constant temperature and assist in de-icing and snow removal, preventing the sensor sensitivity from decreasing due to low temperature.
[0010] The aforementioned vehicle overload inspection robot has three video image acquisition cameras, which are arranged in a fan shape facing the lane direction to capture information from multiple angles, ensuring that information from the front, rear, and body of the vehicle can be collected, thus guaranteeing the comprehensiveness and accuracy of the information.
[0011] The aforementioned robot for inspecting overloaded vehicles includes an LED information display screen on its identification and detection device. The LED information display screen is connected to a dynamic weighing controller to assist in vehicle guidance, instructing vehicles with designated license plates not to follow too closely and to pass through in an orderly manner, thereby ensuring the system's recognition rate.
[0012] The aforementioned robot for inspecting overloaded vehicles has a supplementary light installed at the lower part of the identification and detection device near the lane direction. The supplementary light is connected to the dynamic weighing controller and can provide supplementary lighting when there is insufficient light to assist in information acquisition.
[0013] The aforementioned overload control inspection robot includes a ground dynamic weighing sensor comprising a first sensor assembly and a second sensor assembly. The first and second sensor assemblies are arranged across the lane and parallel to each other, and are electrically connected to a dynamic weighing controller. Each of the first and second sensor assemblies consists of two weighing sensors arranged along the same straight line. The dynamic weighing controller calculates the axle weight, number of axles, axle type, and vehicle speed of a vehicle by using the weight data obtained from the four weighing sensors and the information acquisition time.
[0014] The aforementioned robot for inspecting overloaded vehicles includes a drive unit comprising strip-shaped grooves on both sides of a dynamic weighing sensor on the ground. A rotatable threaded column is arranged along the length of each groove, and a meshing slider is mounted on the threaded column. One end of a column is located at the top of the slider, and the other end of the column extends upwards to the outside of the groove. An ice blade is positioned between the portions of the two opposing columns extending out of the groove. A drive motor is located at the end of each threaded column and is communicatively connected to a dynamic weighing controller. The drive motor can rotate the threaded column, causing the slider to move along the threaded column. The slider, through the column, drives the ice blade to move along the surface of the dynamic weighing sensor on the ground, removing ice and snow.
[0015] The aforementioned robot for inspecting overloaded vehicles has an ice blade that is tilted vertically and whose lower blade is in contact with the surface of a dynamic weighing sensor on the ground, making it easy to scrape away ice and snow.
[0016] The aforementioned overload control inspection robot includes an embedded temperature compensation module comprising a strip heating module and a temperature sensor. The strip heating module is embedded on both sides of a ground dynamic weighing sensor, and the temperature sensor is located on the side of the ground dynamic weighing sensor. Both the temperature sensor and the strip heating module are communicatively connected to the dynamic weighing controller. The temperature sensor can detect the temperature around the ground dynamic weighing sensor. When the temperature is lower than a set value, the strip heating module is activated to provide heating compensation, ensuring the measurement accuracy of the ground dynamic weighing sensor. Simultaneously, the heating by the strip heating module can also help melt surface ice and snow. The strip heating module can use a heating tape.
[0017] Compared with the prior art, the present invention has at least the following beneficial effects:
[0018] (1) This utility model intelligently identifies abnormal, illegal and unlawful vehicles by using a video image acquisition camera and a laser radar scanner. It will alarm vehicles that do not follow the dynamic weighing requirements, such as speeding over the scale, braking the scale, jumping the scale, using hydraulic jacks, etc. For vehicles passing through the weighing equipment at a constant speed of 10km / h, the weighing data is recognized and accepted by the program, and the ground dynamic weighing sensor obtains complete weighing data.
[0019] (2) When this utility model can identify vehicles that are driving abnormally, illegally or illegally, it can provide evidence of illegal behavior during vehicle weighing through information obtained by video image acquisition camera and lidar scanner, such as vehicle pictures, videos, abnormal weight and other information; and it can also provide sound and light alarms for abnormal vehicles to alert staff to the illegal behavior of the vehicle. At the same time, it can store abnormal data for subsequent processing by relevant departments, solve the problem of on-site monitoring by personnel, and improve the intelligence and digitalization of equipment.
[0020] (3) This utility model is equipped with a de-icing device and an embedded temperature compensation module. The de-icing device can help remove ice, snow and other debris covering the surface of the ground dynamic weighing sensor, and avoid the ground dynamic weighing sensor from being malfunctioning or losing its function due to ice and snow covering. The embedded temperature compensation module can maintain the sensor constant temperature and assist in de-icing and snow removal, and prevent the sensor sensitivity from decreasing due to low temperature, so that this utility model can still operate stably and accurately in the low temperature environment in northern my country. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of this utility model;
[0022] Figure 2 This is a schematic diagram of the de-icing device and the embedded temperature compensation module of this utility model.
[0023] Figure 3 This is a schematic diagram of the installation structure of the drive unit of this utility model.
[0024] Reference numerals: 1-Identification and detection device, 2-Dynamic weighing controller, 3-Video image acquisition camera, 4-LiDAR scanner, 5-Ground dynamic weighing sensor, 6-De-icing device, 7-Drive unit, 8-Ice blade, 9-Embedded temperature compensation module, 10-LED information indicator screen, 11-Supplemental light, 12-First sensor assembly, 13-Second sensor assembly, 14-Groove, 15-Threaded column, 16-Slider, 17-Column, 18-Temperature sensor, 19-Drive motor, 20-Strip heating module.
[0025] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. Detailed Implementation
[0026] Embodiment 1 of this utility model: A robot for inspecting overloaded vehicles, comprising: an identification and detection device 1, a dynamic weighing controller 2, and a ground dynamic weighing sensor 5. The identification and detection device 1 is installed on one side of the lane. The identification and detection device 1 is equipped with a video image acquisition camera 3 and a laser radar scanner 4. The video image acquisition camera 3 can provide license plate recognition and vehicle photos, and can also provide vehicle video recording. There are three video image acquisition cameras 3, and the three video image acquisition cameras 3 are arranged in a fan shape facing the lane direction to capture information from multiple angles, ensuring that information from the front, rear, and body of the vehicle can be collected, thus ensuring the comprehensiveness and accuracy of the information. The laser radar scanner 4 is used to acquire vehicle start and end information. Both the video image acquisition camera 3 and the laser radar scanner 4 are communicatively connected to the dynamic weighing controller 2 for acquiring dynamic vehicle weighing data.
[0027] The ground dynamic weighing sensor 5 is laid on the lane. The ground dynamic weighing sensor 5 includes a first sensor assembly 12 and a second sensor assembly 13. The first sensor assembly 12 and the second sensor assembly 13 are arranged across the lane and parallel to each other. The first sensor assembly 12 and the second sensor assembly 13 are electrically connected to the dynamic weighing controller 2. The first sensor assembly 12 and the second sensor assembly 13 are each composed of two weighing sensors arranged along the same straight line. The dynamic weighing controller 2 calculates the axle weight, number of axles, axle type, vehicle speed and other data information of the dynamic passing vehicle by using the weight data obtained by the four weighing sensors and the information acquisition time.
[0028] The identification and detection device 1 is also equipped with an LED information display screen 10, which is connected to the dynamic weighing controller 2 to assist in vehicle guidance, instructing vehicles with designated license plates not to follow too closely and to pass in an orderly manner, thus ensuring the system's recognition rate. A supplementary light 11 is installed at the lower part of the identification and detection device 1 near the lane, and the supplementary light 11 is connected to the dynamic weighing controller 2 to provide supplementary lighting when there is insufficient light, thus assisting in information acquisition.
[0029] The dynamic weighing controller 2, through synchronization protocols and software algorithms, ensures a perfect fusion and accurate one-to-one correspondence of vehicle type and weight with high precision under various complex road conditions. Simultaneously, it can report the processing results to the lane computer in real time via a standard serial port. The dynamic weighing controller 2 will issue alarms for abnormal or illegal driving vehicles, such as those attempting to speed through the weighbridge, braking, jumping off the scale, or using hydraulic jacks. It will also upload evidence chains of violations, store abnormal data such as vehicle images, videos, and abnormal weights, and issue audible and visual alarms to alert staff to the vehicle's illegal behavior. Vehicles passing through the weighing equipment at a constant speed of approximately 10 km / h will have their weighing data accepted by the program, and complete weighing data will be obtained and recorded.
[0030] Embodiment 2 of this utility model: A vehicle overload inspection robot, comprising: an identification and detection device 1, a dynamic weighing controller 2, and a ground dynamic weighing sensor 5. The identification and detection device 1 is installed on one side of the lane and is equipped with a video image acquisition camera 3 and a laser radar scanner 4. The video image acquisition camera 3 can provide license plate recognition and vehicle photos, and can also provide vehicle video recording. There are three video image acquisition cameras 3, which are arranged in a fan shape facing the lane direction to capture information from multiple angles, ensuring that information from the front, rear, and body of the vehicle can be collected, thus ensuring the comprehensiveness and accuracy of the information. The laser radar scanner 4 is used to acquire vehicle start and end information. Both the video image acquisition camera 3 and the laser radar scanner 4 are communicatively connected to the dynamic weighing controller 2 for acquiring dynamic vehicle weighing data. The ground dynamic weighing sensor 5 is laid on the lane and includes a first sensor component 12. The first sensor assembly 12 and the second sensor assembly 13 are arranged parallel to each other across the lane and are electrically connected to the dynamic weighing controller 2. Each of the first sensor assembly 12 and the second sensor assembly 13 consists of two weighing sensors arranged along the same straight line. The dynamic weighing controller 2 calculates the axle weight, number of axles, axle type, vehicle speed, and other data information of the vehicle passing through the lane by using the weight data and information acquisition time obtained by the four weighing sensors. The identification and detection device 1 is also equipped with an LED information display screen 10, which is communicatively connected to the dynamic weighing controller 2 to assist in vehicle guidance, instructing vehicles with designated license plates not to follow too closely and to pass through in an orderly manner to ensure the system's recognition rate. A supplementary light 11 is provided at the lower part of the identification and detection device 1 near the lane and is communicatively connected to the dynamic weighing controller 2. The supplementary light 11 can provide supplementary lighting when there is insufficient light to assist in information acquisition.
[0031] It also includes a de-icing device 6 for removing ice and snow from the surface of the dynamic weighing sensor 5. The de-icing device 6 includes drive units 7 disposed on both sides of the dynamic weighing sensor 5. An ice blade 8 that can move along the surface of the dynamic weighing sensor 5 is disposed between the two corresponding drive units 7. When the ice blade 8 moves along the surface of the dynamic weighing sensor 5, it can scrape away the ice and snow on the surface of the weighing sensor 5. The ice blade 8 is inclined in the vertical direction and its lower blade is in contact with the surface of the dynamic weighing sensor 5 to facilitate the scraping away of ice and snow. The drive unit 7 includes strip-shaped grooves 14 disposed on both sides of the dynamic weighing sensor 5. Rotatable parts are disposed in the grooves 14 along the length direction. The system includes a threaded post 15 with a meshing slider 16. One end of a column 17 is located on the top of the slider 16, and the other end of the column 17 extends upward to the outside of a groove 14. An ice blade 8 is positioned between the portions of the two opposing columns 17 extending out of the groove 14. A drive motor 19 is located at the end of the threaded post 15 and is communicatively connected to the dynamic weighing controller 2. The drive motor 19 can rotate the threaded post 15, causing the slider 16 to move along the threaded post 15. The slider 16, through the column 17, drives the ice blade 8 to move along the surface of the ground dynamic weighing sensor 5, removing ice and snow.
[0032] Embodiment 3 of this utility model: A robot for inspecting overloaded vehicles, comprising: an identification and detection device 1, a dynamic weighing controller 2, and a ground dynamic weighing sensor 5. The identification and detection device 1 is installed on one side of the lane and is equipped with a video image acquisition camera 3 and a laser radar scanner 4. The video image acquisition camera 3 can provide license plate recognition and vehicle photos, and can also provide vehicle video recording. There are three video image acquisition cameras 3, which are arranged in a fan shape facing the lane direction to collect information from multiple angles, ensuring that information from the front, rear, and body of the vehicle can be collected, thus ensuring the comprehensiveness and accuracy of the information. The laser radar scanner 4 is used to acquire vehicle start and end information. Both the video image acquisition camera 3 and the laser radar scanner 4 are communicatively connected to the dynamic weighing controller 2 for acquiring dynamic vehicle weighing data. The ground dynamic weighing sensor 5 is laid on the lane and includes a first sensor component 12. The first sensor assembly 12 and the second sensor assembly 13 are arranged parallel to each other across the lane and are electrically connected to the dynamic weighing controller 2. Each of the first sensor assembly 12 and the second sensor assembly 13 consists of two weighing sensors arranged along the same straight line. The dynamic weighing controller 2 calculates the axle weight, number of axles, axle type, vehicle speed, and other data information of the vehicle passing through the lane by using the weight data and information acquisition time obtained by the four weighing sensors. The identification and detection device 1 is also equipped with an LED information display screen 10, which is communicatively connected to the dynamic weighing controller 2 to assist in vehicle guidance, instructing vehicles with designated license plates not to follow too closely and to pass through in an orderly manner to ensure the system's recognition rate. A supplementary light 11 is provided at the lower part of the identification and detection device 1 near the lane and is communicatively connected to the dynamic weighing controller 2. The supplementary light 11 can provide supplementary lighting when there is insufficient light to assist in information acquisition.
[0033] It also includes a de-icing device 6 for removing ice and snow from the surface of the dynamic weighing sensor 5. The de-icing device 6 includes drive units 7 disposed on both sides of the dynamic weighing sensor 5. An ice blade 8 that can move along the surface of the dynamic weighing sensor 5 is disposed between the two corresponding drive units 7. When the ice blade 8 moves along the surface of the dynamic weighing sensor 5, it can scrape away the ice and snow on the surface of the weighing sensor 5. The ice blade 8 is inclined in the vertical direction and its lower blade is in contact with the surface of the dynamic weighing sensor 5 to facilitate the scraping away of ice and snow. The drive unit 7 includes strip-shaped grooves 14 disposed on both sides of the dynamic weighing sensor 5. Rotatable parts are disposed in the grooves 14 along the length direction. The system includes a threaded post 15 with a meshing slider 16. One end of a column 17 is located on the top of the slider 16, and the other end of the column 17 extends upward to the outside of a groove 14. An ice blade 8 is positioned between the portions of the two opposing columns 17 extending out of the groove 14. A drive motor 19 is located at the end of the threaded post 15 and is communicatively connected to the dynamic weighing controller 2. The drive motor 19 can rotate the threaded post 15, causing the slider 16 to move along the threaded post 15. The slider 16, through the column 17, drives the ice blade 8 to move along the surface of the ground dynamic weighing sensor 5, removing ice and snow.
[0034] It also includes an embedded temperature compensation module 9, which is embedded and installed on both sides of the ground dynamic weighing sensor 5 and its surface is in contact with the ground dynamic weighing sensor 5. The embedded temperature compensation module 9 can maintain the sensor constant temperature and assist in de-icing and snow removal, preventing the sensor sensitivity from decreasing due to low temperature. The embedded temperature compensation module 9 includes a strip heating module 20 and a temperature sensor 18. The strip heating module 20 is embedded and installed on both sides of the ground dynamic weighing sensor 5, and the temperature sensor 18 is located on the side of the ground dynamic weighing sensor 5. Both the temperature sensor 18 and the strip heating module 20 are communicatively connected to the dynamic weighing controller 2. The temperature sensor 18 can detect the temperature around the ground dynamic weighing sensor 5. When the temperature is lower than the set value, the strip heating module 20 is activated to heat and compensate for the temperature, ensuring the measurement accuracy of the ground dynamic weighing sensor 5. At the same time, the heating of the strip heating module 20 can also help melt the surface ice and snow. The strip heating module 20 can be a heating cable.
[0035] The working principle of one embodiment of this utility model is as follows: The ground dynamic weighing sensor 5 is laid on the lane, providing dynamic vehicle weighing data, including axle load, number of axles, axle type, and vehicle speed. The identification and detection device 1 is set on one side of the lane. The video image acquisition camera 3 can provide license plate recognition and three vehicle photos including the front, rear, and body of the vehicle, and can also provide video recording of the vehicle for up to 5 seconds. The LiDAR scanner 4 is used to provide vehicle start and end information. The dynamic weighing controller 2 processes the data collected from external devices such as the video image acquisition camera 3, LiDAR scanner 4, and ground dynamic weighing sensor 5, and calculates the data through a synchronization protocol and software. The system ensures a perfect and accurate one-to-one correspondence between vehicle type and weight under various complex road conditions. It can also report the processing results to the lane computer in real time via a standard serial port. Furthermore, the dynamic weighing controller 2 will issue alarms for identified abnormal or illegal vehicles, such as those attempting to speed through the weighbridge, braking, jumping off the scale, or using hydraulic jacks. It will also upload evidence of the violation, store abnormal data such as vehicle images, videos, and abnormal weights, and issue audible and visual alarms to alert staff to the vehicle's illegal behavior. Vehicles passing through the weighing equipment at a constant speed of approximately 10 km / h will have their weighing data accepted by the program, and the complete weighing data will be obtained and recorded.
[0036] At night or in low light conditions, supplementary lighting 11 is activated to ensure accurate information collection even in insufficient light. When there is sufficient light, supplementary lighting 11 is deactivated. The supplementary lighting 11 can be controlled by a custom time or by adding a light sensor. The LED information display screen 10 can assist in vehicle guidance, indicating that vehicles with designated license plates should not follow too closely and should pass in an orderly manner. The de-icing device 6 and the embedded temperature compensation module 9 are also included. The de-icing device 6 can help remove ice, snow, and other debris covering the surface of the ground dynamic weighing sensor 5, preventing errors or malfunctions caused by ice and snow. The embedded temperature compensation module 9 can maintain a constant temperature for the sensor and assist in de-icing, preventing a decrease in sensor sensitivity due to low temperatures. This allows the new device to operate stably and accurately even in low-temperature environments in northern my country.
Claims
1. A robot for inspecting overloaded vehicles, characterized in that, include The identification and detection device (1) is set on one side of the lane and is equipped with a video image acquisition camera (3) and a laser radar scanner (4). The dynamic weighing controller (2) is connected to the video image acquisition camera (3) and the lidar scanner (4) in communication. Ground dynamic weighing sensor (5), the ground dynamic weighing sensor (5) is laid on the lane and the ground dynamic weighing sensor (5) is electrically connected to a dynamic weighing controller (2); The de-icing device (6) includes a drive unit (7) disposed on both sides of the dynamic weighing sensor (5), and an ice blade (8) that can move along the surface of the dynamic weighing sensor (5) is disposed between the two corresponding drive units (7). An embedded temperature compensation module (9) is embedded and installed on both sides of a ground dynamic weighing sensor (5) and its surface is in contact with the ground dynamic weighing sensor (5).
2. The overload control inspection robot according to claim 1, characterized in that, There are three video image acquisition cameras (3), and the three video image acquisition cameras (3) are arranged in a fan shape facing the lane direction.
3. The overload control inspection robot according to claim 1, characterized in that, The identification and detection device (1) is equipped with an LED information display screen (10), and the LED information display screen (10) is communicatively connected to the dynamic weighing controller (2).
4. The overload control inspection robot according to claim 1, characterized in that, The identification and detection device (1) has a supplementary light (11) installed at the lower part near the lane direction, and the supplementary light (11) is communicatively connected to the dynamic weighing controller (2).
5. The overload control inspection robot according to claim 1, characterized in that, The ground dynamic weighing sensor (5) includes a first sensor assembly (12) and a second sensor assembly (13). The first sensor assembly (12) and the second sensor assembly (13) are arranged across the lane and parallel to each other. The first sensor assembly (12) and the second sensor assembly (13) are electrically connected to the dynamic weighing controller (2). The first sensor assembly (12) and the second sensor assembly (13) are each composed of two weighing sensors arranged along the same straight line.
6. The overload control inspection robot according to claim 1, characterized in that, The drive unit (7) includes strip-shaped grooves (14) on both sides of the ground dynamic weighing sensor (5). A rotatable threaded post (15) is provided in the groove (14) along the length direction. A sliding block (16) is provided on the threaded post (15). One end of a column (17) is provided on the top of the sliding block (16). The other end of the column (17) extends upward to the outside of the groove (14). An ice blade (8) is provided between the two opposing columns (17) extending out of the groove (14). A drive motor (19) is provided at the end of the threaded post (15). The drive motor (19) is communicatively connected to the dynamic weighing controller (2).
7. The overload control inspection robot according to claim 1, characterized in that, The ice blade (8) is inclined in the vertical direction and the lower blade is in contact with the surface of the ground dynamic weighing sensor (5).
8. The overload control inspection robot according to claim 1, characterized in that, The embedded temperature compensation module (9) includes a strip heating module (20) and a temperature sensor (18). The strip heating module (20) is embedded and installed on both sides of the ground dynamic weighing sensor (5). The temperature sensor (18) is located on the side of the ground dynamic weighing sensor (5). Both the temperature sensor (18) and the strip heating module (20) are connected to the dynamic weighing controller (2).