A full angle visual inspection apparatus for radar

Abstract

The utility model relates to radar processing technical field, concretely is a kind of full-angle visual inspection equipment for radar, including processing table, and set in the feeding assembly line mechanism of upper processing table, storage assembly line mechanism, detection assembly line mechanism, front detection subassembly, side detection subassembly, label component, tray, positioning assembly, the feeding assembly line mechanism, the detection assembly line mechanism, the storage assembly line mechanism are like assembly line movement, the positioning assembly is set in the detection assembly line mechanism relative two sides, and the positioning assembly is used for the positioning support of tray. The tray is set in the feeding assembly line mechanism, the storage assembly line mechanism, the transmission belt upper surface in the detection assembly line mechanism, and the label component is used for label. The utility model, under the combined detection of front detection subassembly and side detection subassembly, can improve the efficiency of radar component detection.

Description

Technical Field

[0001] This utility model relates to the field of radar processing technology, specifically to a full-angle visual inspection device for radar. Background Technology

[0002] Radar components require assembly and testing of different parts to ensure that they are of acceptable quality and stable when produced.

[0003] After traditional radar components are assembled, they are generally visually inspected by humans to ensure that the assembly is tight. Some are also inspected mechanically, but the mechanical inspection angle is relatively fixed and can only be photographed from a certain direction. Manual inspection has a large error and cannot guarantee the accuracy of the inspection results, thus affecting the efficiency and accuracy of radar component inspection.

[0004] Therefore, a radar-based all-angle visual inspection device is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a radar-based omnidirectional visual inspection device that can solve the problems of inaccurate detection results and limited detection range.

[0006] To achieve the above objectives, this utility model provides the following technical solution: including a processing table, and a feeding assembly line mechanism, a storage assembly line mechanism, an inspection assembly line mechanism, a front inspection component, a side inspection component, a labeling component, a material tray, and a positioning component disposed above the processing table;

[0007] The feeding assembly line, the inspection assembly line, and the storage assembly line move in an assembly line manner. The positioning components are disposed on opposite sides of the inspection assembly line and are used for positioning and supporting the material tray.

[0008] The material tray is disposed on the upper surface of the transmission belt inside the feeding assembly line mechanism, the storage assembly line mechanism, and the detection assembly line mechanism;

[0009] The front detection component and the side detection component are used for photo detection, the labeling component is used for labeling, and the travel distance of the front detection component is before the travel distance of the side detection component, and the travel distance of the side detection component is before the travel distance of the labeling component.

[0010] Preferably, the positioning component consists of a set of grippers, the tray base is adapted to the specifications of the grippers, the positioning component is used for positioning and clamping the tray, and there are at least three sets of the positioning component.

[0011] Preferably, the front detection component is located directly above the material tray, and the front detection component consists of a moving component for multi-angle transmission support and a front-facing camera for detection support, with the detection components inside the front-facing camera being vertically distributed.

[0012] Preferably, the side detection component is located directly above the material tray, and the side detection component consists of a moving component for multi-angle transmission support and a side-view camera for detecting the support, with the detection components in the side-view camera being evenly distributed in a ring.

[0013] Preferably, the side-view camera contains at least four sets of detection components, and the angle between adjacent detection components in each set is 90°.

[0014] Preferably, the labeling assembly consists of a moving component for transmission support, a vacuum suction cup for label suction, and a labeling and feeding mechanism for label application.

[0015] Compared with the prior art, this utility model provides a radar omnidirectional visual inspection device, which has the following beneficial effects:

[0016] 1. The device achieves automatic movement through the combined transmission of the feeding assembly line mechanism, the storage assembly line mechanism, and the inspection assembly line mechanism.

[0017] 2. The combined detection of the front and side detection components can improve the efficiency of radar component detection.

[0018] 3. With the automatic labeling of the labeling component, it is easier for staff to remove unqualified parts, thereby improving the accuracy of the finished radar components.

[0019] 4. By setting the detection components in the front-facing camera to a vertical distribution, visual inspection of the radar assembly from directly above can be performed. By setting the detection components in the side-facing camera to a circular, tilted distribution, it can inspect the sides of the radar assembly. With the detection range of each radar assembly set to 90°, it can perform thorough and accurate inspection of the outer side of each radar assembly, achieving full-angle inspection and improving the accuracy of the inspection. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall front view of the present invention;

[0021] Figure 2 This is a top view of the overall structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the overall side view structure of this utility model;

[0023] Figure 4This is a schematic diagram of the front detection component structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the front-facing camera structure of this utility model;

[0025] Figure 6 This is a schematic diagram of the side detection component structure of this utility model;

[0026] Figure 7 This is a schematic diagram of the side-view camera structure of this utility model;

[0027] Figure 8 This is a schematic diagram of the labeling component structure of this utility model.

[0028] In the diagram: 1. Processing table; 2. Feeding assembly line mechanism; 3. Storage assembly line mechanism; 4. Inspection assembly line mechanism; 5. Front inspection component; 501. Moving component one; 502. Front-facing camera; 6. Side inspection component; 601. Moving component two; 602. Side-facing camera; 7. Labeling component; 701. Moving component three; 702. Vacuum suction cup; 703. Labeling and feeding mechanism; 8. Material tray; 9. Positioning component. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0030] Please see Figure 1 - Figure 8 This embodiment of a radar omnidirectional visual inspection device includes a processing table 1, and a feeding assembly line 2, a storage assembly line 3, an inspection assembly line 4, a front inspection component 5, a side inspection component 6, a labeling component 7, a material tray 8, and a positioning component 9 disposed above the processing table 1.

[0031] The feeding assembly line 2, the inspection assembly line 4, and the storage assembly line 3 move in an assembly line manner. The positioning component 9 is set on opposite sides of the inspection assembly line 4 and is used for positioning support of the material tray 8.

[0032] The material tray 8 is set on the upper surface of the transmission belt inside the feeding assembly line mechanism 2, the storage assembly line mechanism 3, and the detection assembly line mechanism 4;

[0033] The front detection component 5 and the side detection component 6 are used for photo detection, and the labeling component 7 is used for labeling. The travel distance of the front detection component 5 is before the travel distance of the side detection component 6, and the travel distance of the side detection component 6 is before the travel distance of the labeling component 7.

[0034] First, the material tray 8 is manually moved onto the feeding assembly line 2. Then, the control device at the central control console rotates the feeding assembly line 2, automatically moving the material tray 8 onto the inspection assembly line 4. The sensors and transmission supports on the inspection assembly line 4 then move the material tray 8 under the front inspection component 5, where it is positioned by the positioning component 9. The front inspection component 5 then performs the first photo inspection. After the multiple radar components in the material tray 8 have been inspected in sequence, the positioning component 9 is released from its limit. Under the transmission of the inspection assembly line 4, the material tray 8 is moved to the side inspection component 6, where it is again positioned by the positioning component 9. The side inspection component 6 then performs a second photo inspection. After the second inspection is completed, the labeling component 7 affixes the corresponding labels to the unqualified radar components based on the inspection results. The material tray 8 is then moved to the storage assembly line 3, where the unqualified parts are manually removed, and the material tray 8 is moved at the same time.

[0035] Among them, the control methods of the central control of the processing table 1 for the feeding assembly line 2, the storage assembly line 3, and the inspection assembly line 4, the movement methods of the front inspection component 5, the side inspection component 6, and the labeling component 7, and the labeling method of the labeling component 7 are all well-known technologies in the field. Therefore, their working principles and models are not described in detail in this embodiment.

[0036] Through the combined transmission of the feeding assembly line 2, the storage assembly line 3, and the inspection assembly line 4, the device can achieve automatic movement, improving the automation of the device's use. With the combined inspection of the front inspection component 5 and the side inspection component 6, the efficiency of radar component inspection can be improved. And with the automatic labeling of the labeling component 7, it is convenient for workers to remove unqualified parts, improving the accuracy of the finished radar components.

[0037] The positioning component 9 consists of a set of grippers. The base of the material tray 8 is compatible with the specifications of the grippers. The positioning component 9 is used for positioning and clamping the material tray 8, and there are at least three sets of positioning components 9.

[0038] By providing sensors and a movement control mechanism on one side of the three sets of positioning components 9, the positioning components 9 can automatically clamp and position the material tray 8 when it is detected that the tray 8 has moved between the two grippers. At that time, the material tray 8 is in the position to be detected. The sensors, movement control mechanism and control method are well known to those skilled in the art, and therefore, they are not described in detail in this embodiment.

[0039] The front detection component 5 is located directly above the material tray 8, and the front detection component 5 consists of a moving component 501 for multi-angle transmission support and a front camera 502 for detection support. The detection components inside the front camera 502 are vertically distributed.

[0040] The side detection component 6 is located directly above the material tray 8, and the side detection component 6 consists of a moving component 601 for multi-angle transmission support and a side-viewing camera 602 for detection support. The detection components inside the side-viewing camera 602 are evenly distributed in a ring.

[0041] Furthermore, the side-view camera 602 has at least four sets of detection components, and the angle between adjacent detection components in each set is 90°;

[0042] By supporting the XYZ axis movement of the front camera 502 through the first moving component 501, and by supporting the XYZ axis movement of the side camera 602 through the second moving component 601, the front camera 502 and the side camera 602 can be moved and used in multiple directions, ensuring that they can fully detect multiple radar components on the material tray 8 and ensuring the completeness and accuracy of the detection.

[0043] Furthermore, by setting the detection components in the front-facing camera 502 to a vertical distribution, it is possible to perform visual inspection of the area directly above the radar assembly. By setting the detection components in the side-facing camera 602 to a ring-shaped inclined distribution, it is possible to inspect the sides of the radar assembly. And by setting the detection range of each radar assembly to 90°, it is possible to perform fully and accurately inspect the outer side of each radar assembly assembly, thereby improving the accuracy of the inspection.

[0044] The detection results are transmitted to the control mechanism, which controls the labeling component 7 to apply labels accurately based on the detection results. This transmission and control method is controlled by programming such as PLC and is existing technology. Therefore, it is not described in detail in this embodiment.

[0045] The labeling assembly 7 consists of a moving component 3 701 for transmission support, a vacuum suction cup 702 for label suction, and a labeling and feeding mechanism 703 for label application.

[0046] The central control mechanism controls the travel of the moving component 701, and the vacuum suction cup 702 performs vacuum adsorption to move the label in the labeling and feeding mechanism 703 to the unqualified radar component. At the same time, the labeling and feeding mechanism 703 itself has the effect of automatic label feeding. Since the specific operation of the moving component 701, the vacuum suction cup 702, and the labeling and feeding mechanism 703 is well known to those skilled in the art, it is not described in detail in this embodiment.

[0047] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. As long as they can achieve their beneficial effects, they can be implemented. Therefore, this embodiment will not elaborate on their specific structural composition and working principle.

[0048] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A full angle visual inspection apparatus for radar, characterized by: It includes a processing table (1), and a feeding assembly line (2), a storage assembly line (3), an inspection assembly line (4), a front inspection component (5), a side inspection component (6), a labeling component (7), a material tray (8), and a positioning component (9) disposed above the processing table (1). The feeding assembly line (2), the detection assembly line (4), and the storage assembly line (3) move in an assembly line manner. The positioning component (9) is located on opposite sides of the detection assembly line (4). The positioning component (9) is used for positioning support of the material tray (8). The material tray (8) is disposed on the upper surface of the transmission belt inside the feeding assembly line mechanism (2), the storage assembly line mechanism (3), and the detection assembly line mechanism (4); The front detection component (5) and the side detection component (6) are used for photo detection, and the labeling component (7) is used for labeling. The front detection component (5) has a travel distance that precedes the travel distance of the side detection component (6), and the side detection component (6) has a travel distance that precedes the travel distance of the labeling component (7).

2. A full angle vision detection device for radar according to claim 1, characterized in that: The positioning component (9) consists of a set of grippers. The base of the tray (8) is adapted to the specifications of the grippers. The positioning component (9) is used for positioning and clamping the tray (8). There are at least three sets of the positioning component (9).

3. The radar omnidirectional visual inspection device according to claim 1, characterized in that: The front detection component (5) is located directly above the tray (8), and the front detection component (5) consists of a moving component (501) for multi-angle transmission support and a front camera (502) for detection support. The detection components inside the front camera (502) are vertically distributed.

4. The radar omnidirectional visual inspection device according to claim 1, characterized in that: The side detection component (6) is located directly above the material tray (8), and the side detection component (6) consists of a moving component two (601) for multi-angle transmission support and a side-view camera (602) for detection support. The detection components inside the side-view camera (602) are evenly distributed in a ring.

5. A full angle vision detection device for radar according to claim 4, characterized in that: Furthermore, the side-view camera (602) contains at least four sets of detection components, and the angle between adjacent detection components in each set is 90°.

6. A full angle vision detection device for radar according to claim 1, characterized in that: The labeling component (7) consists of a moving component three (701) for transmission support, a vacuum suction cup (702) for suctioning labels, and a labeling and feeding mechanism (703) for labeling.

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